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Power Supply 230 V AC: Real Time Industrial Automation Using Microcontroller

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POWER SUPPLY

230 V AC

5V
12 V

12 V

DEVICA-1

BUFFER CIRCUIT
MC
CIRCUIT

RELAY
DRIVER
CIRCUIT

DEVICA-2
SENSOR CKT

REAL TIME INDUSTRIAL AUTOMATION USING MICROCONTROLLER

POWER SUPPLY

230 V AC

OBJECT SENSOR

OBJECT SENSOR

SENSOR CKT
OBJECT SENSOR

REAL TIME INDUSTRIAL AUTOMATION USING MICROCONTROLLER

INDUSTRIAL PROCESS CONTROL SYSTEM


Industrial control system (ICS) is a general term that encompasses several
types of control systems used in industrial production, including
Supervisory control and data acquisition (SCADA) systems,
Distributed control systems (DCS) , P
Programmable logic controllers (PLC)
Time Based Industrial Process Control System (TIPCS)
Process Based Industrial Control System etc (PICS).

Process Based Industrial Control System etc (PICS)


In this process based Control system all activity/process linked with each-other
ie. When completed one process then automatically another process started.
Eg. In Material Handling Plant when material loded on Conveyor then belt
mechanism start and at the end of belt mechanism when material drop at
certain place then crucher (or mixing m/c) start. This all process linked with
each other.
PICSs are typically used in industries such as electrical, water, oil, gas and
Material Handling Conveyor System like Steel Industry and material handling
Plant. This system Based on information received from remote sensor and
respective device, which are often referred to as field devices. Field devices
control local operations such as opening and closing valves and breakers,
collecting data from sensor systems, and monitoring the local environment for
alarm and start process when completed previous process.

Advantages
The basic key advantages including the ability to use a single development
environment and also enables the use of open architectures.
Characteristics of industrial controllers with embedded PC processors ie. This
system can be easily interfaced with any PLC or embedded system.
Tight integration of controller hardware and no need to supporting software ie.
All sensing & controlling unit work without any programing software.
Provision of efficient processing and I/O scanning.

Application
Coal Mines : Mines Material Handling Plant for shifting , grinding, mixing of
material from one place to another place.
Automatic Coal loading in Rail wegons : In this system train continue run at
certain speed and Material Bunker Hopper door open and closed when wegon
under the hopper and door closed when gap between two wegons. (This
process impleneted in Gavera project, SECLm Korba).
teel Industry : In Rolling mill Solid piece of metal move from one roll stand to
another for reducing size and different shape, in this process every roll bed
motor start when metal reached that roll table.
Steel Industry : In Blast Furnace

Application
Steel Industry : In Blast Furnace where continue monitor temperature and
take another action (process) at predefined temperature ie. Charging raw
material, flux, ore, fuel injection etc.

Similarly many industrial process like COKE OVEN, Rail Mill, Power

Generation Station this system can be easily implemented.

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