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Gasoline Direct Injection

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GDI GDI GDI

Gasoline Direct Injection

THE WAY WE PROCEED...

Introduction
Advantages of Fuel Injection over Carburetor
Main Components of Electronic Fuel Injection
Electronic Fuel Injection
Multi Point Fuel Injection
Gasoline Direct Injection
The Difference Between New GDI And Current MPI
Technical features
Major characteristics of the GDI engine
Realization of lower fuel consumption
Vehicle Fuel Consumption
Realization of Superior Output
Achievements
Conclusion

INTRODUCTION
Transition of Fuel Supply System
Carburetor

Port Injection

Direct Injection

(MPFI)

(GDI)

ADVANTAGES OF FUEL INJECTION OVER CARBURETOR


Fuel injection has no choke, but sprays atomized fuel
directly into the engine.
Electronic fuel injection also integrates more easily with
computerized engine control systems.
Multi port fuel injection delivers a more evenly
distributed mixture of air and fuel to each of the engine's
cylinders.
Sequential fuel injection improves power and reduces
emissions.

MAIN COMPONENTS OF ELECTRONIC FUEL INJECTION


1. Engine Control Unit
2. Sensors
3. Fuel Injectors
Engine Control Unit (ECU)
ECU is a computer that controls all of the electronic
components on the engine.
ECU

Engine
Exhaust

Open loop Operation mode


ECU

Engine

Closed loop Operation mode

Oxygen
Sensor

Exhaust

Sensors
In order to provide the correct amount of fuel for every
operating condition, the ECU has to monitor a huge number
of input sensors.

Fuel Injectors
A fuel injector is nothing
electronically controlled valve.

but

an

When the injector is energized, an


electromagnet moves a plunger that opens the
valve, allowing the pressurized fuel to squirt
out through a tiny nozzle.
It is controlled by the ECU.
A pipe called the fuel rail supplies
pressurized fuel to all of the injectors.

ELECTRONIC FUEL INJECTION


1.

Multipoint Fuel Injection

2.

Gasoline Direct Injection

MULTI POINT FUEL INJECTION SYSTEM


Have a separate fuel injector for each cylinder .
Have better cylinder to cylinder distribution.
Eliminate the need to preheat the intake manifold

GASOLINE DIRECT
INJECTION

COMPARISON WITH MPFI


ITEM

GDI

Conventional MPFI

Bore x Stroke (mm)

81.0 x 89.0

Displacement

1834

Number of Cylinders

IL-4

Number of Valves

Intake: 2, Exhaust: 2

Compression Ratio

12.0

10.5

Combustion Chamber

Curved Top Piston

Flat top Piston

Intake Port

Upright Straight

Standard

Fuel System

In-Cylinder Direct Injection

Port Injection

Fuel Pressure (MPa)

50

3.3

BASIC TECHNICAL FEATURES OF GDI ENGINE


The Upright Straight Intake Port.
The Curved-top Piston.
The High Pressure Fuel Pump.
The High Pressure Swirl Injector.

MAJOR CHARACTERISTICS OF THE GDI ENGINE


Lower fuel consumption and higher output
Ultra-lean Combustion Mode
Superior Output Mode

In-cylinder Airflow

Click Here

Fuel Spray

Click Here
Click Here
Optimized Configuration of the Combustion Chamber

REALIZATION OF LOWER FUEL CONSUMPTION


Basic Concept

Click Here

Combustion of Ultra-lean Mixture

Vehicle Fuel Consumption


Fuel Consumption During Idling

Fuel Consumption during Cruising Drive

Emission Control

REALIZATION OF SUPERIOR OUTPUT


Improved Volumetric Efficiency

Increased Compression Ratio

ACHIEVEMENTS
Engine performance

Vehicle Acceleration

CONCLUSION
Frequent operation in stratified mode.
Reduction of CO2 production by nearly 20 percent.
Provides improved torque 5-10%
Fulfills future emissions requirements.
97% NOx reduction is achieved.
Improve the brake specific fuel consumption.
Smooth transition between operation modes.
Reduced fuel consumption 15-20%
Up to 5% more power
Spontaneous response behavior

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