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    Compact Spinning System: What For ?

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    ThilinaAbhayarathne
    The document discusses compact spinning systems which were developed to overcome issues with traditional ring spinning like yarn hairiness and breakages. Compact spinning systems condense fibers before twisting using additional drafting components and pneumatics or magnetics. This reduces the spinning triangle and improves yarn strength, integrity and production speed. Key components of compact spinning systems include the condensing zone and perforated aprons or drums. Several commercial compact spinning systems are described, including the Reiter, Sussen, Zinser, and Rotorcraft systems. Solo spinning is also summarized as producing singles yarns that can be woven without plying or finishing for reduced cost.

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    Compact Spinning System: What For ?

    Uploaded by

    ThilinaAbhayarathne
    118 views12 pages
    The document discusses compact spinning systems which were developed to overcome issues with traditional ring spinning like yarn hairiness and breakages. Compact spinning systems condense fibers before twisting using additional drafting components and pneumatics or magnetics. This reduces the spinning triangle and improves yarn strength, integrity and production speed. Key components of compact spinning systems include the condensing zone and perforated aprons or drums. Several commercial compact spinning systems are described, including the Reiter, Sussen, Zinser, and Rotorcraft systems. Solo spinning is also summarized as producing singles yarns that can be woven without plying or finishing for reduced cost.

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    yarn to know

    Original Title

    Yarn

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    The document discusses compact spinning systems which were developed to overcome issues with traditional ring spinning like yarn hairiness and breakages. Compact spinning systems condense fibers before twisting using additional drafting components and pneumatics or magnetics. This reduces the spinning triangle and improves yarn strength, integrity and production speed. Key components of compact spinning systems include the condensing zone and perforated aprons or drums. Several commercial compact spinning systems are described, including the Reiter, Sussen, Zinser, and Rotorcraft systems. Solo spinning is also summarized as producing singles yarns that can be woven without plying or finishing for reduced cost.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    118 views12 pages

    Compact Spinning System: What For ?

    Uploaded by

    ThilinaAbhayarathne
    The document discusses compact spinning systems which were developed to overcome issues with traditional ring spinning like yarn hairiness and breakages. Compact spinning systems condense fibers before twisting using additional drafting components and pneumatics or magnetics. This reduces the spinning triangle and improves yarn strength, integrity and production speed. Key components of compact spinning systems include the condensing zone and perforated aprons or drums. Several commercial compact spinning systems are described, including the Reiter, Sussen, Zinser, and Rotorcraft systems. Solo spinning is also summarized as producing singles yarns that can be woven without plying or finishing for reduced cost.

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    Compact Spinning system

    What for ?
    To overcome some of the issues in classical Ring Spinning system such as;
    Yarn Hairiness
    Lower production speed
    Frequent yarn breakages while processing
    And also to provide;

    Improved yarn surface integrity


    Increased yarn strength and tensile properties
    Higher fiber utilization
    Higher tenacity with same twist factor
    Greater brilliance of color

    Ring spun
    yarn
    Compact spun
    yarn

    Features
    A development in Ring Spinning Technology
    Use additional drafting components and pneumatics
    Apply air suction or magnetic system for condensing the fibres before twisting
    Reduce or eliminate the Spinning triangle
    Mutually exclusive functions

    Principle of Compact Spinning

    Factors affecting for Compact Spinning


    Condensing zone ( the heart of spinning )
    Fibre length, fineness and stiffness ( for the fibre transport by the air flow )
    Movement of the apron less than delivery rollers ( for the condensing )
    Changing of perforation width of apron ( to change the air velocity )
    Smooth guides ( for better twist propagation )
    Length of hairs ( for the cover factor )

    Developments in Compact Spinning System


    1. Reiter Com4 compact spinning system
    2. Sussen Elite compact spinning system
    3. Zinser compact spinning system
    4. The Rotorcraft compact spinning system

    1.Reiter Com4 compact spinning system


    . Conceived by Dr. Ernst Fehrer, the founder of friction spinning
    . Consists of a perforated drum
    . Works simultaneously as a delivery roller of the draft system
    . On the perforated drum, two pressure are situated
    . The first roller acts as nipping point of the draft system
    . The second roller works as twist stop to prevent twist escaping to the condensing zone
    . Providing more fiber compactness

    2. Sussen Elite compact spinning system


    Consists of a tubular profile, subjected to a negative pressure and closely embraced a lattice
    apron
    The tubular profile has a small slot in the direction of the fiber flow
    Creates an air current through the lattice apron via the slot towards the inside of the profile
    tube
    The slot, being under negative pressure, reaches right up to the delivery nipping line, the
    fiber assembly remains totally compacted
    Substantial disappearance of the spinning triangle

    3. Zinser compact spinning system


    Characterized by extending the draft system by a double roller
    A perforated apron is moved over the upper roller, where the suction profile element is found
    Between the delivery roller and the perforated apron, the condensing zone occurs

    4. The Rotorcraft compact spinning system


    Rotorcrafts magnetic compacting system is claimed to produce 80% less hairiness, 10%
    greater strength than systems based on pneumatic compacting

    Limitations in Compact Spinning systems


    High Initial Investment
    High maintenance cost

    Solo Spinning
    What is a SOLOSPUN yarn ?
    A singles worsted yarn which can be woven as a warp without plying, sizing or any other yarn
    finishing treatment
    Has a very high level of resistance to the abrasive forces imposed by the weaving process

    How to make a SOLOSPUN yarn ?


    By modifying the fiber geometry within the yarn structure so
    that all the fibers are securely bound within the yarn by using a
    small patented roller attachment which simply clips onto the
    shaft of the front drafting roller

    This roller attachment does not affect the normal operation of the machine &
    Can be easily fitted or removed from the spinning frame

    Properties of SOLOSPUN yarns;


    Tenacity, extensibility and evenness of SOLOSPUN yarns are not much different from
    conventional two fold weaving yarns
    Yarn cross-section is more circular than two-fold yarn
    A little harder and less bulkier
    Less hairy than conventional singles yarns (because the individual fibers are bound
    securely into the body of the yarn at several points along the fiber length)
    Fiber ends are far less likely to be rubbed up as 'hairs
    Woven cloth has a smoother finish and cleaner appearance
    55% cheaper

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