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    Recent Advances in Rapid Prototyping

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    Satish HS
    Rapid prototyping is a process that uses 3D printers to automatically construct physical models from CAD data. It involves creating a CAD model, converting it to STL format, slicing the STL file into thin layers, and constructing the model layer by layer. Common rapid prototyping techniques include stereolithography, laminated object manufacturing, selective laser sintering, fused deposition modeling, solid ground curing, and 3D inkjet printing.

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    Recent Advances in Rapid Prototyping

    Uploaded by

    Satish HS
    76 views15 pages
    Rapid prototyping is a process that uses 3D printers to automatically construct physical models from CAD data. It involves creating a CAD model, converting it to STL format, slicing the STL file into thin layers, and constructing the model layer by layer. Common rapid prototyping techniques include stereolithography, laminated object manufacturing, selective laser sintering, fused deposition modeling, solid ground curing, and 3D inkjet printing.

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    Recent Advances in Rapid Prototyping

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    Rapid prototyping is a process that uses 3D printers to automatically construct physical models from CAD data. It involves creating a CAD model, converting it to STL format, slicing the STL file into thin layers, and constructing the model layer by layer. Common rapid prototyping techniques include stereolithography, laminated object manufacturing, selective laser sintering, fused deposition modeling, solid ground curing, and 3D inkjet printing.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    76 views15 pages

    Recent Advances in Rapid Prototyping

    Uploaded by

    Satish HS
    Rapid prototyping is a process that uses 3D printers to automatically construct physical models from CAD data. It involves creating a CAD model, converting it to STL format, slicing the STL file into thin layers, and constructing the model layer by layer. Common rapid prototyping techniques include stereolithography, laminated object manufacturing, selective laser sintering, fused deposition modeling, solid ground curing, and 3D inkjet printing.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 15

    RECENT ADVANCES IN RAPID

    PROTOTYPING
    WHAT IS RAPID PROTOTYPING?

    The term rapid prototyping (RP) refers to a


    class of technologies that can automatically
    construct physical models from Computer-
    Aided Design (CAD) data. These "three
    dimensional printers" allow designers to
    quickly create tangible prototypes of their
    designs, rather than just two-dimensional
    pictures
    STEPS INVOLVED IN RAPID
    PROTOTYPING

    Create a CAD model of the design


    Convert the CAD model to STL format
    Slice the STL file into thin cross-sectional
    layers
    Construct the model one layer atop another
    Clean and finish the model
    CAD MODEL CREATION

    First,the object to be built is modeled using a


    Computer-Aided Design (CAD) software
    package
    The designer can use a pre-existing CAD file
    or may wish to create one expressly for
    prototyping purposes
    CONVERSION TO STL FORMAT

    The various CAD packages use a number of different


    algorithms to represent solid objects. To establish consistency,
    the STL (stereolithography, the first RP technique) format has
    been adopted as the standard of the rapid prototyping industry.
    This format represents a three-dimensional surface as an
    assembly of planar triangles, "like the facets of a cut jewel."
    The file contains the coordinates of the vertices and the
    direction of the outward normal of each triangle.
    Because STL files use planar elements, they cannot represent
    curved surfaces exactly. Increasing the number of triangles
    improves the approximation, but at the cost of bigger file size.
    SLICE THE STL FILE

    Build orientation is important for several reasons:


    Properties of rapid prototypes vary from one
    coordinate direction to another
    Part orientation partially determines the amount
    of time required to build the model
    Supports are useful for delicate features such
    as overhangs, internal cavities, and thin-walled
    sections
    LAYER BY LAYER CONSTRUCTION

    Using one of several techniques (described


    in the next section) RP machines build one
    layer at a time from polymers, paper, or
    powdered metal
    CLEAN AND FINISH

    This involves removing the prototype from


    the machine and detaching any supports.
    Some photosensitive materials need to be
    fully cured before use. Prototypes may also
    require minor cleaning and surface
    treatment. Sanding, sealing, and/or painting
    the model will improve its appearance and
    durability.
    RAPID PROTOTYPING TECHNIQUES

    Stereo Lithography (SLA)


    Laminated Object Manufacture (LOM)
    Selective Laser Sintering (SLS)
    Fused Deposition Modeling (FDM)
    Solid Ground Curing (SGC)
    3-D Ink Jet Printing
    STEREOLITHOGRAPHY
    LAMINATED OBJECT MANUFACTURING
    SELECTIVE LASER SINTERING
    FUSED DEPOSITION MODELING
    SOLID GROUND CURING
    3-D INKJET PRINTING

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