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Project Seminar

on
“Speed Monitoring and Protection of
single phase Induction Motor by
Using Internet of Thing Based.
Presented by
Pratik D. Suryawanshi Darshan M. Randive
Gaurav D. Meshram Hashal N. Dhawle
Prakash N. Bhagat
Under the guidance of
Dr. Rakesh G. Shriwastava
Associate Professor
Department of Electrical Engineering

JAIDEV EDUCATION SOCIETY’S


J D COLLEGE OF ENGINEERING AND MANAGEMENT, NAGPUR
Department of Electrical Engineering
“Igniting minds to illuminate the world”

2018-19
CONTENTS
 Objective
 Introduction
 Literature Review
 Block Diagram
 Simulation architecture
 Simulation Result Analysis
 Hardware Implementation
 Estimation Of Components
 Hardware Result Analysis
 Advantages
 Software requirement
 Conclusion
 References
OBJECTIVE

 Controlling speed of induction motor by using


microcontroller.
 Get information about running status of motor on PC by
using IOT technology.
 To protect motor from overloading.
INTRODUCTION
 Our project comes under the category of IOT, which is
configurable using Cloud platform to control ESP8266 Wifi
Module. We wanted to be able to control our projects WiFi
network, We can control the speed of the Induction motor
using Cloud base web page.
 We have made the speed control button on cloud. Using this button
we can sent a data to define ESP8266 Module, After receiving
data is send to the Microcontroller and suitable action is take like
turn on the motor in defined speed etc . We have control the speed
of induction motor using the charge control circuit.
 Signal from Microcontroller drive relays and relays are connected
to electrical load & real time data is displayed to LCD interfaced.
 Microcontroller is not able to drive the relay so that we have used the
relay driver IC ULN2003.
 We have also used the LCD to display the status of the Device.
LITERATURE REVIEW
[1] In 2003, a paper on , “IOT Based Speed Control of Single Phase
Induction Motor”.
The main objective of this paper is to control the speed of
single phase introduction motor using IOT technology. Internet is the
most widely used high speed and easily accessible communication
medium in the modern day world.
[2] In 2017, a paper on , “Speed Monitoring And Controlling of
Motor Using Internet of Things (IOT) Enhanced With WI-FI”.
The rapid growth of industry and advancement of
technology has resulted in reduction of human effort, the main
reason for which being machines are playing an important role in
our life. In this project, we use internet to establish communication
between the user and monitoring unit. In this proposed system, we
are monitoring and controlling the speed of DC motor as well as
direction of the motor. This system consist of microcontroller.
[3] In 2017, a paper on , “IOT Based Wireless Induction Motor
Monitoring”.
In this study, a factory induction motor was monitored
with wireless TCP/IP protocol in order to detect and predict
deviation from normal operating parameters before the occurrence of
motor failure. In this way, the production process is not impeded and
the required maintenance or replacement can be performed with the
least possible disruption.
[4] In 2017, a paper on , “Induction Motor Fault Detection,
Protection and Speed Control Using Arduino”
The most extensively used motor in the industry is the
induction motor. The fault in the induction motor may lead to
breakdown of the induction motor and an increase in expense to the
industry. So in this paper we have discussed a system which is cheap
as compared to the other system and also cost effective. This system
monitors parameter such as speed, temperature, current and voltage
using an Arduino microcontroller.
BLOCK DIAGRAM
TRANSMITTING SECTION

POWER LCD DISPLAY


SUPPLY

MICRO-
CONTROLLER
ESP8266 ULN2003
WIFI
MODULE
(IoT)

Relay1 Relay2 Relay2


CLOUD OVER THE
NETWORK

CC
CONTROLLING SECTION CC3 CC
1
2

COMPUTER
CONTROLLING
PARAMETER FROM WEG
PAGE USING CLOUD Fig a. Block diagram of Home
Appliences by IOT
1. POWER SUPPLY

 The 230V AC supply is first stepped down to 12V AC using a step down
transformer.
 This is then converted to DC using bridge rectifier.
 The AC ripples is filtered out by using a capacitor and given to the input
pin of voltage regulator 7805.
 At output pin of this regulator we get a constant 5V DC which is used for
MC and other ICs in this project.
2. MICROCONTROLLER
 We have used the Microcontroller of 80C51 family i,e AT89S52
manufactured by ATMEL.
 It is a smaller Computer.
 Has on-chip RAM, ROM, TIMER, COUNTER, I/O ports...

CPU RAM ROM


A single chip
Serial
I/O Timer COM Microcontroller
Port Port
BLOCK DIAGRAM OF MC

External interrupts
On-chip Timer/Counter
ROM for
Interrup program On-chip Timer 1 Counter
t Control code RAM Inputs
Timer 0

CPU

Bus Serial
4 I/O Ports Port
OSC Control

P0 P1 P2 P3 TxD RxD

Address/Data
FEATURES OF MC
 8K Bytes of In-System Programmable (ISP) Flash
Memory
 4.0V to 5.5V Operating Range
 Fully Static Operation: 0 Hz to 33 MHz
 256 x 8-bit Internal RAM
 32 Programmable I/O Lines
 Three 16-bit Timer/Counters
 Eight Interrupt Sources
 Full Duplex UART Serial Channel
PIN DESCRIPTION
POWER ON RESET CIRCUIT
+5V

+
10 uF
31
EA/VPP
X1
30 pF 19
11.0592 MHz
8.2 K
X2
18
30 pF
9 RST
3. NODE MCU ESP 8266 (WIFI MODULE)

NODEMCU ESP8266 is very highly integrated System on Chip (SoC)


that includes an Xtensa LX106 core processor, RAM, and RF front-
end allowing a Wi-Fi TCP/IP stack to be implemented on board with
just a few components.
NODE MCU ESP 8266 (WIFI MODULE)
Features of ESP 8266
 It provides capabilities for 2.4 GHz Wi-Fi (802.11 b/g/n,
supporting WPA/WPA2), general-purpose input/output (16 GPIO),
 Inter-Integrated Circuit (I²C).

 analog-to-digital conversion (10-bit ADC).

 Serial Peripheral Interface (SPI),

 UART (on dedicated pins, plus a transmit-only UART can be


enabled on GPIO2)

 pulse-width modulation (PWM).


4. RELAY
 A relay is an electrically operated switch.
 Current flowing through the coil of the relay creates a magnetic field which
attracts a lever and changes the switch contacts.
 The coil current can be on or off so relays have two switch positions and
have double throw (changeover) switch contacts as shown in the diagram.
CONTD..
 Relays allow one circuit to switch a second circuit which can be completely
separate from the first.

 For example a 12 voltage battery circuit can use a relay to switch a 230V
AC mains circuit.

 There is no electrical connection inside the relay between the two circuits,
the link is magnetic and mechanical.

 To drive relay we used ULN2003 relay driver IC.


RELAY DRIVER IC ULN2003

 ULN is Relay driver application


 The ULN2003 is a monolithic high voltage and high
current Darlington transistor arrays.
 It consists of seven NPN Darlington pairs that features
high-voltage outputs with common-cathode clamp diode for
switching inductive loads.
 The collector-current rating of a single Darlington pair is
500mA.
 The Darlington pairs may be paralleled for higher current
capability.
CONTD..

 The ULN functions as an


inverter.
 If the logic at input 1B is high
then the output at its
corresponding pin 1C will be
low.
SIMULATION ARCHITECTURE
SIMULATION RESULT ANALYSIS

 When 1st switch is close motor operate at slow speed it is


shown with the help of yellow LED.
 When 2nd switch is close motor operate at moderate speed it
is shown with the help of green LED.
 When 3rd switch is close motor operate at high speed it is
shown with the help of red LED.
 When 4th switch is close motor is stop.
HARDWARE IMPLIMENTATION

 PCB Designing- Printing, ironing, etching, drilling & soldering

 Component mounting on PCB

 Complete hardware
PCB AFTER ETCHING , DRILLING &
SOLDERING
COMPONENT MOUNTING ON PCB

VOLTAGE RECTIFIER RESISTOR RELAY

CAPACITOR LED
RELAY
 Voltage 12v DC
 Current 30mA
 50 Hz

MICRO-CONTROLLER
 AT89S52

 8-BIT

 5V

 Low power
CAPACITOR
 Type – Electrolytic

 1000 Micro- farad

 470 Micro-farad

RESISTORS
 10K,33K,100K,100
ohm,330 ohm 680
ohm.
VOLTAGE REGULATOR
 I/P Voltage - 1 A

 O/P Voltage –
5,6,8,9,10,12,15,18,24V
 Short circuit protection

DIODE
 1N400x

 1A Silicon rectifier diode.

 50 volts to 1000 volts


LED LIGHT
 Red ,Green and Yello three
types of LED use.

TRANSFORMER
 12V
COMPLETE HARDWARE
HARDWARE WORKING
 In this project we can control our induction motor through IOT. We
have used a Wi-Fi module ESP 8266 to connect with the web server
which is present on the cloud We have made the button on the web
page to ON/OFF the motor.
 The data send from the dashboard is received by the Wi-Fi Module
ESP 8266 and given to the Microcontroller AT89S52. This data is
read by the microcontroller and motor will start the rotating in the
defined speed.
 Microcontroller can not drive the relay so that we have used the
relay driver IC ULN2003 to drive the relay.
 Relay is a electromagnetic switch used to control the electrical
devices. Copper core magnetic flux plays an important role.
 We have connect the charge controller circuit to the Relay so the we
can control the speed of the Induction motor
ADVANTAGES

 Managing the induction motor speed from one place or from our
mobile.
 Flexibility for new devices and appliances.
 Increased energy efficiency.
 The loss of power can be reduced and manpower required
for home automation is very less compared to conventional
methods.
 Improved appliance functionality.
SOFTWARE REQUIREMENTS

o Keil an ARM Company makes C compilers, macro assemblers,


real-time kernels, debuggers, simulators, integrated
environments, evaluation boards.

o Arduino 8.1 Programer .

o Ride software.
CONCLUSION

 This project has presented the design and implementation


internet of things of speed monitoring and protection of
single phase induction motor.
 The various application and parameters industries using
wireless communication technique.
 The key idea of proposed work is to provide flexible and
long distance connectivity between industrial environment
and user.
 The advantage of of the developed system are to have a
continuous monitoring over industrial application and also
control them if going beyond their threshold condition.
REFERENCE
o “The 8051 Microcontroller and Embedded systems” by
Muhammad Ali Mazidi and Janice Gillispie Mazidi , Pearson
Education.

o https://dashboard.arest.io/

o https://openhomeautomation.net/control-relay-anywhere-
esp8266/

o International journal of research in advent technology

(E- 2331-9637)

o www.arduino.com

o www.wikipedia.org

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