Process Units

LEAN GLYCOL Gas Treating Dehydratation and Ethane Recovery

SOLUTION TO MEG Mercury Guard
OFFSHORE SPD5 Regeneration UNIT 101 UNIT 104 UNIT 105
UNIT 102
LEAN GLYCOL
SOLUTION TO Sulfur Recovery
OFFSHORE SPD6 Propane
Condensate UNIT 108 NGL Fractionation Ethane Treatment
Refrigeration
Stabilization & Drying
Sulfur Recovery Cycle
UNIT 103 UNIT 107 UNIT 116
UNIT 111
UNIT 108 Propane Storage
Propane
& Export
Treatment &
Gas Treating Dehydratation and Ethane Recovery Drying
Mercury Guard UNIT 147
UNIT 114
UNIT 101 UNIT 104 UNIT 105
Caustic
Regeneration
UNIT 113
Butane Storage &
Butane Treatment Export
& Drying
UNIT 115 UNIT 148

RAW GAS FROM Reception

Gas Export
SPD5 PLATFORM Facilities and HP Compression
Separators Back Up Sour Water
VIA SEALINE
UNIT 100 Stabilization Stripper
RAW GAS FROM Reception UNIT 106
UNIT 110 UNIT 109
SPD6 PLATFORM Facilities and HP
Separators Sulfur Storage &
VIA SEALINE
UNIT 100 Solidification
Butane Treatment UNIT 144
& Drying
UNIT 115
RAW GAS

GAS Caustic DSO

Regeneration Storage
ETHANE UNIT 113 UNIT 146
Gas Treating Dehydratation and Ethane Recovery
PROPANE Mercury Guard
Propane
UNIT 101 UNIT 104 UNIT 105
BUTANE Treatment &
Drying
CONDENSATE Sulfur Recovery
UNIT 114
Propane
SULFUR & ACID Condensate NGL Fractionation Ethane Treatment
UNIT 108 Refrigeration
GAS Stabilization & Drying
DSO Sulfur Recovery Cycle
UNIT 103 UNIT 107 UNIT 116
UNIT 111
MEG + WATER UNIT 108

Gas Treating Dehydratation and Ethane Recovery

Mercury Guard
Condensate
UNIT 101 UNIT 104 UNIT 105
Storage & Export

UNIT 143
 Slug Catcher - HP Separators
Gas from Gas
Separator
SPD5 32" Slug Catcher Gas Heater Treating
Pipeline Unit 101
Separator
1018 MMSCFD 975 MMSCFD

Gas from Condensate to

U-103-1/2 Stabilization Unit 103-1
48 MMSCFD 67 MMSCFD / 208 ton/h

Condensate to
Back-Up Stabilization Unit 103-2
Stabilization 67 MMSCFD / 208 ton/h
Unit 110

Gas from Separator Gas

SPD6 32" Slug Catcher Gas Heater Treating
Pipeline Unit 101
Separator
1018 MMSCFD 975 MMSCFD
 Unit 101 – Gas Treating
H2S Selective MDEA Absorption

Treated Gas Condenser Acid Gas to

Treated Gas Absorber Tank &
to Unit 104 Unit 108
K.O. Drum Tow er Pum ps
480 MMSCFD 8 MMSCFD

Regenerator

Gas From K.O. Drum & Am ine

Flash Drum
Unit 100 Filter Coalescer Exchanger
Reboiler
488 MMSCFD
 Unit 102 – MEG
Regeneration and Injection

Sour Water
Condenser to Unit 109
30 m 3/h

Gycolated Water Glycol Glycol Still

from Units 103 & 110 Flash Drum Exchanger Colum n
70 m 3/h
Rich MEG
Tank & Pum p Reboiler
Glycol
Pum p
TRAIN 1
Glycol to Offshore Lean MEG
& Units 100 Tank & Pum p
40 m 3/h
TRAIN 2,3,4,5 & 6
 Unit 103 – Condensate
Stabilization
Stabilized Cond.
to Unit 143
260 m 3/h
34 MMSCFD Offset Gas
to Unit 100
Degasing Drum
Condensate Com pressor 24 MMSCFD
from Unit 107 Condenser
6 MMSCFD
23.7 ton/h
Preflash Preflash Desalter Condensate
Condensate & W Desalter
Heaters Drum Preheater Stabilizer
from Unit 100
67 MMSCFD
208 ton/h Side Reboiler Reboiler Glycolated W
to Unit 102
14 m 3/h
15 MMSCFD
 Unit 104 – Dehydratation &
Mercury Guard

Inlet Separator Dry Gas Heater Dehydrated Gas

Molecular Mercury to Unit 105
Sieve Driers Guard Reactor 479 MMSCFD
Wet Gas Regeneration
Chiller Furnace
Air Cooler &
Water
Separator
to Unit 109
Gas Exchanger 1.5 m 3/h
Treated Gas 1 MMSCFD
From Unit 101 Regeneration
480 MMSCFD Com pressor
 Unit 105 – Ethane Recovery
Cryogenic Process

Gas to
Com pressor Unit 106
443 MMSCFD
Expander Condenser

Ethane Cut
Dehydrated Gas Still To Unit 116
Cold Feed Flash Dem ethanizer Dem ethanizer
From Unit 104 Colum n 19 MMSCFD
Box KO Drum Exchanger Colum n
479 MMSCFD
Hydrocarbons
Reboiler Reboiler To Unit 107
45.6 ton/h
17 MMSCFD
 Unit 106 – Gas Export
Compression

Suction Export Gas After

Drum Com pressor Cooler

Gas to Gas to
Unit 106 Turbine Export
1772 MMSCFD TRAIN 1 1600 MMSCFD

TRAIN 2,3,4,5 & 6 (4+2)

Gas to
Unit 122
172 MMSCFD
 Unit 107 – NGL Fractionation
Sour Propane
To Unit 114
41 ton/h
Condenser Condenser 19 MMSCFD

Hydrocarbons
From Unit 105 Sour Butane
Depropanizer Debutanizer To Unit 115
91 ton/h
34 MMSCFD 26.3 ton/h
9 MMSCFD
Reboiler Reboiler
Condensate
To Unit 103
23.7 ton/h
6 MMSCFD
 Unit 108 – Sulfur Recovery
Claus Process

Reaction
Preheater Furnace & 2nd Reheater 3rd Reheater
Boiler
Acid Gas from
Unit 101-1 Acid Gas Drum 1st Reactor 2nd Reactor 3rd Reactor
8 MMSCFD
1st Condenser 2nd Condenser 3rd Condenser Incinerator Stack

TRAIN 1

TRAIN 2 Sulphur Sulphur

Degassing To Storage &
Pit Solidification
20.5 ton/h

TRAIN 3 & 4
 Unit 109 – Sour Water
Stripper

Low
Condenser Pressure
Flare
Sour Water
Feed Pum ps &
From Units Stripper
Drum
Feed Filters
102, 103 & 116
40 m 3/h Drum
Treated Water to
Effluent Disposal
Reboiler
Unit 129
40 m 3/h
First

Second
 Unit 110 – Back Up
Stabilization

Glycolated W
to Unit 102
Offset Gas
14 m 3/h
to MP Flare
15 MMSCFD
40 MMSCFD
Stabilized Degassing Preflash Final Flash
Cond. Drum Drum Heater Drum
to Unit 143
152 m 3/h Condensate
from Unit 107
Condensate & W Preflash Second 23.7 ton/h
from Unit 100 Heaters Heater 6 MMSCFD
67 MMSCFD
208 ton/h
 Unit 111 – Propane
Refrigeration Cycle
Energy supplied by Energy rem oved by
the com pressor: 4 MW the condenser: 15 MW

Com pressor Com pressor Refrigerant

1st Stage 2nd Stage Condenser

1st S. Drum 2nd S. Drum

Refrigerant
Surge Drum

Cold Box Cold Box

105-E-101 105-E-101

Deethanizer C. Wet Gas Chiller Ethane Heater

105-E-105 105-E-106 105-E-106

Cold supplied by the Refrigeration Cycle: 11 MW

Propane Flow 422 m 3/h
 Unit 113 – Caustic
Regeneration
Air to
Atm osphere
278 SCMH
Caustic from
Disulfides Oil
Units 114 & 115 Oxidizer Oxidizer Disulfides Sand Filter to Storage
11.6 m 3/h Heater Reactor Separator
0.48 m 3/h

Caustic to
Process Air
Cooler Unit 114
308 SCMH
4.16 m 3/h

Butane from Caustic to

C4 Washer
Unit 115 Unit 115
Drum
0.65 ton/h 4.67 m 3/h

Sour Butane
to Unit 107
0.65 ton/h
 Unit 114 – Propane Treatment
Sulfrex Treatment and Dehydratation

Sulfrex Tratm ent Com plem entary Drying

Caustic to
Unit 113
4.13 m 3/h
Sour Propane
from Unit 107 Prew ash Extractor Caustic Sand Molecular Dry Gas Propane
19 MMSCFD Drum Colum n Settler Filter Sieve Filter to Unit 147
41 ton/h 19 MMSCFD
41 ton/h
Caustic from
Air Cooler
Unit 113 Regeneration
4.16 m 3/h Furnace
Trim Cooler
 Unit 115 – Butane Treatment
Sulfrex Treatment and Dehydratation

Sulfrex Tratm ent Com plem entary Drying

Caustic to
Unit 113
4.98 m 3/h
Sour Butane
from Unit 107 Butane
Extractor Caustic Sand Molecular
9 MMSCFD to Unit 148
Colum n Settler Filter Sieve
26.3 ton/h 8.8 MMSCFD
25.3 ton/h
Caustic from Air Cooler
Unit 113 Regeneration
4.67 m 3/h Furnace
Trim Cooler
 Unit 116 – Ethane Treatment
DEA Treatment and Dehydratation

Ethane Decarbonation Com plem entary Drying

Acid Gas to
Flare
2.5 MMSCFD

Absorber Condenser
Treated Gas Tank & Ethane
Tow er Molecular
K.O. Drum Pum ps to Export
Sieve
40 MMSCFD
Regenerator 55 ton/h
Air Cooler
Feed Gas Am ine Regeneration
Ethane Cut Flash Drum
K.O. Drum Exchanger Furnace
From Unit 100 Reboiler Trim Cooler
42.5 MMSCFD
 Unit 144 – Sulfur Storage &
Solidification

Sulphur
Liquid Sulphur Truck loaders of
Liquid Granulation Unit
from Unit 108 Storage Solid Sulphur
Sulphur Dry Process
Phase 4 & 5 Silos granules of 2-4
Storage Tank 535 ton/day
492 ton/d mm
design capacity
 Unit 145 – Propane
Refrigeration Storage

Propane Propane
Propane Propane Refrigeration
Refrigerant
Storage Transfer Trains
from Unit 114
Package Pum ps Phases 4 & 5
Phases 4 & 5

Propane
Refrigerant
Im ported
by Tank Truck
 Unit 146 – Chemical Storage
Make Up
Make Up Export Unit 109
Make Up Make Up Make Up Make Up
Unit 100 by Unit 113
Unit 104 Unit 101 Unit 116 Unit 113
Unit 104 Truck Unit 127
Unit 129

Methanol MEG DSO MDEA DEA Caustic 7% Caustic 40%

Storage Storage Storage Storage Storage Storage & Storage &
& Pum p & Pum p & Pum p & Pum p & Pum p Pum p Pum p

Im ported Im ported From Im ported Im ported Im ported

by Truck by Truck Unit 113 by Truck by Truck by Truck
970 kg/h
 Unit 147 – Propane Storage

Propane
Make Up Butane
from Unit 114 LPG
from
Flare
Unit 148
Refrigerant Refrigerant Propane Boil
to and from Com pressor & Off
Unit 148 Condenser Com p. & Cond.
Butane Storage

Propane Propane Propane

from Unit 114 Propane Storage Tanks loading to
to storage Chiller & Loading Jetty
82 ton/h Pum ps
 Unit 148 – Butane Storage

To LPG
Refrigerant
Butane Flare
from and to
Subcooler Unit 147
Unit 147
Ref. Comp.

Butane Butane Butane

from Unit 115 Butane Storage Tanks loading to
to storage Chiller & Loading Jetty
51 ton/h Pumps
 Unit 120 – Electrical
Generation & Distribution
Gas
Generator Transform er
Turbine

Gas
HP Fuel Gas Generator Transform er Electric Pow er
Turbine
from unit 122 to distribution
27491 kg/h SS-1
32.4 MMSCFD 73.5 MW
349 MW Gas 34.5 kV
Generator Transform er
Turbine

Gas
Generator Transform er
Turbine

Spare
 Unit 121 – Steam Generation &
Distribution
Dem ineralized
Water Make Up
From unit 126 Condensate
Deaerator Cold Condensate
119 ton/h Tank P
r 1 ton/h
BFW MDEA LP Cond.
o
72 ton/h 171 ton/h
Steam Production c Aircooler
Blodow n & Losses e
HP Steam
53 ton/h s Flashed HP Cond.
Boilers 60 ton/h
s
Aircooler
HP Steam
U
75 ton/h Clean LP Cond.
n 144 ton/h
i Aircooler
Letdow n
Station t
s Suspected LP Cond. 221 ton/h
LP Steam Aircooler Deoiling Pack.
Steam Consum ption 515 ton/h
U-126 & losses
66 ton/h
 Unit 122 – Fuel Gas
High and Low Pressure

Unit 121 - 52 MMSCFD

HP Drum LP Drum Unit 140 - 9 MMSCFD

Gas from U-106 Others - 6 MMSCFD
Com pressor Suction
172 MMSCFD

Unit 106 - 54 MMSCFD

HP Drum LP Drum
Unit 120 - 32 MMSCFD
Unit 140 - 8.5 MMSCFD

Unit 108 - 3.7 MMSCFD

Others - 6.8 MMSCFD

 Unit 123 – Instrument &
Service Air

A Instrum ent Air

t to phases 4 & 5
Com pressor Drying Package
m 6000 Nm 3/h
Receiver
o
Com pressor Drying Package
s Service Air
Receiver
p to phases 4 & 5
h Com pressor Drying Package
1200 Nm 3/h
e
r
Wet Air to Unit 124
e
Nitrogen Generation
6000 Nm 3/h
 Unit 124 – Nitrogen
Cryogenic Air Distillation

Atm osphere

Wet Air from Nitrogen

Nitrogen to phases 4 & 5
Unit 123
Generation 1600 Nm 3/h
6000 Nm 3/h

Nitrogen Nitrogen
Storage Vaporizer
 Unit 125 – Sea Water Intake
and Outfall
Storage Booster U-101 3000 m 3/h
Tank Pum ps U-107 662 m 3/h
at 56 m asl at 56 m asl U-116 156 m 3/h
U-144 286 m 3/h
at 70 m asl
Clean Outfall Water
U-113 29 m 3/h Basin Rejected to
Coarse
U-114 29 m 3/h at 38 m asl the sea
Filters
U-115 44 m 3/h 6000 m 3/h
at sea level
at 56 m asl

Water from Intake U-129 79 m 3/h Non contam inated

the sea Pum ps U-121 52 m 3/h Water from
6000 m 3/h at sea level U-126 1552 m 3/h phases 4 & 5
at 38 m asl
 Unit 126 – Sea Water
Desalination
Desalinated Water to
Unit 128 4.6 m 3/h

Desalinated Water to
Unit 103 19.8 m 3/h

Water from Storage

Tank Desalinated Water to
Unit 125
Desalination Unit 132 10 m 3/h
1552 m 3/h
Package
Steam from 3 units Desalinated Water to
Unit 126 Thermocompression Unit 127 95 m 3/h
Storage
24.1 ton/h Tank Desalinated Water to
Unit 130 81.7 m 3/h
Clean Water
to Unit 125
1365 m 3/h
 Unit 127 – Water Polishing
Water from Polished Water
Mixed Bed Mixed Bed
Unit 126 to Unit 121
Exchanger Exchanger
95-229 m 3/h 95-229 m 3/h

Polished Water
used as turbine
cleaning w ater
0.1-1.0 m 3/h

Sulfuric Polished Caustic

Acid Tank Water Tank Soda Tank

System used for bed regeneration

 Unit 128 – Potable Water
Chemical Additives

Calcium Chloride &

Soudim Bicarbonate Hypochloite Injection
Dosification

Water from Drinking Water to

Potable
Unit 126 Plant Distribution
Water Tank
4.6-25 m 3/h 2.1-20 m 3/h
Utility Water to
Plant Distribution
2.5-23 m 3/h
Water Cooler
 Unit 129 – Waste Effluent
Disposal
Dom estic Sew er
Hypochlorite
Dosification
Dom estic
Waste Irrigation Water
Aeration Clarification Disinfection
50 m 3/d Basin

Chem ical Sew er

Sulfrex Effluents Chem ical Sew er
4.6 m 3/h Storage Tank Neutralization
Clean Water to
Water Outfall
Unit 125 125-X-102
Oily Water
Catch Basin Storm Basin

Oily Water Sew er

& Treated Water
Induced Gas
from Unit 109 API Separator Observation Basin
Separator
113 m 3/h

Oil to Unit 143

Recovered Oil Sump Off-Spec
Condensate
 Unit 130 – Fire Fighting Water
ISBL & OSBL

ISBL Low er
ISBL Storage Main & Jockey Sections +38 & +56
Sea Water Tank Pum ps 1000 m 3/h
Alternative

Desalinated Water ISBL Upper

from Unit 126 Main & Jockey
Pum ps Sections +70 & +87
350 m 3/h 1500 m 3/h

Sea Water
OSBL Main & Jockey OSBL Condensate
Alternative
Storage Tank Pum ps Area +68 & +81
1000 m 3/h
 Unit 131 – DIESEL
EDGs – Emergency Diesel Generators

2 x 3.5 MW

Diesel Diesel Em ergency

Storage Tank Pum ps Generation Set

2.0 m3/h

Diesel to Fire
Diesel from
Water Pum ps
Tank Truck
0.7 m 3/h
8 m 3/h
 Unit 132 – Cooling Water

Refrigerant
Package
Desalinated Expansion Cooling
Cooling
Water Drum Water Users
Water Pum ps
Make Up
Refrigerant
Package

558 m 3/h
 Unit 140 – Flares & Blow down
To Unit 143 To Unit 143 To Unit 143
or Burn Pit or Burn Pit or Burn Pit
Offsite location in the northern mountains

HP Flare MP Flare LP Flare

HP Wet HP Cold MP LP LLP

K.O. Drum K.O. Drum K.O. Drum K.O.Drum K.O. Drum

HP Wet HP Cold MP Wet MP Cold LP Wet LP Cold LLP

Header Header Header Header Header Header Offgas
 Unit 141 – Drains

Off Spec
Condensate Tank
Unit 143

HC Drains from HP Cold HP Cold

Utilities & Offsite K.O. Drum K.O. Drum Burn Feed Drum
units Unit 142
(Alternative)
 Unit 142 – Burning Pit
Alternative for liquid disposal

Gas to LP Wet
flare system
Phases 4 & 5

HC Liquids
HC Liquid Wet Liquid
from units
Burner Feed Burner
140, 141 & 143
Drum Package
Water to Unit
102 or 109 only
if the quality is
suitable
 Unit 143 – Condensate
Storage & Export

Unit 140 - Flare System

Unit 141 - Drain System
Unit 140 - Flare System Off-Spec Condensate

Unit 103 - Stabilization Phase 4 Off-Spec Unit 103 - Stabilization Phase 4

Unit 103 - Stabilization Phase 5 Degassing Boot Condensate Unit 103 - Stabilization Phase 5
Unit 110 - Stabilization Back Up Storage Tank Unit 110 - Stabilization Back Up

Unit 103 - Stabilization Phase 4 Condensate

To
Unit 103 - Stabilization Phase 5 Storage Tank
Condensate
4 units
Unit 110 - Stabilization Back Up Loading for
Floating Roof
Export
65,000 m3 each

Stabilised Condensate