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    Manufacturing of Turbo Generators

    Uploaded by

    Keerthana Kola
    The document discusses turbo generators, which are turbines directly connected to electric generators for power generation. It describes BHEL, a major Indian manufacturer of turbo generators with capacities from 1.5MW to 120MW. It outlines the key components and design process of turbo generators, including active parts like the stator and rotor, as well as support parts. Major applications of turbo generators are also mentioned, noting they generate over 90% of electricity in the US due to their economic costs and long lifespans.

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    Manufacturing of Turbo Generators

    Uploaded by

    Keerthana Kola
    302 views19 pages
    The document discusses turbo generators, which are turbines directly connected to electric generators for power generation. It describes BHEL, a major Indian manufacturer of turbo generators with capacities from 1.5MW to 120MW. It outlines the key components and design process of turbo generators, including active parts like the stator and rotor, as well as support parts. Major applications of turbo generators are also mentioned, noting they generate over 90% of electricity in the US due to their economic costs and long lifespans.

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    manufacturing of turbo generators

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    The document discusses turbo generators, which are turbines directly connected to electric generators for power generation. It describes BHEL, a major Indian manufacturer of turbo generators with capacities from 1.5MW to 120MW. It outlines the key components and design process of turbo generators, including active parts like the stator and rotor, as well as support parts. Major applications of turbo generators are also mentioned, noting they generate over 90% of electricity in the US due to their economic costs and long lifespans.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    302 views19 pages

    Manufacturing of Turbo Generators

    Uploaded by

    Keerthana Kola
    The document discusses turbo generators, which are turbines directly connected to electric generators for power generation. It describes BHEL, a major Indian manufacturer of turbo generators with capacities from 1.5MW to 120MW. It outlines the key components and design process of turbo generators, including active parts like the stator and rotor, as well as support parts. Major applications of turbo generators are also mentioned, noting they generate over 90% of electricity in the US due to their economic costs and long lifespans.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 19

    Context

     Introduction
     History
     Working principle
     Various shops and their work
     Applications of turbo generators
     Conclusion
     Future Scope
     Queries
    Overview of BHEL

     BHEL was established in the year 1964 and from the year 1974 it started
    earning profits. It has 15 manufacturing divisions,8 service center's across
    India.
     BHEL Hyderabad manufactures turbo generators of 1.5MW to 120MW
    capacities.
     BHEL has borrowed technology for manufacturing generators from SKODA
    Exports Czechoslovakia in1960’s they borrowed from M/s. Siemens,
    Germany and it’s sister company KWU(KraftWerk Union) in Germany.
     The Domestic customers of the BHEL in the market are NTPC, ONGC, BPCL,
    NFC, Nuclear power corporation, Reliance, Hindustan Oils, oil India, state
    electric boards, refineries and cement plants.
    Whenever there is a relative motion between a
    conductor and magnet, then an EMF is
    induced in the conductor. The induced EMF is
    directly proportionally to the rate of change of
    flux and the no. of turns.
     Definition: A turbo generator is a turbine directly connected to an Electric
    generator for the generation of electric power. Large steam powered
    turbo generators provide majority of world’s electricity.
     Major components of turbo-generators are the Active Parts and the
    support parts. Stator winding, Rotor winding, Stator core comes under the
    active parts and stator frame, rotor shaft, rotor retaining rings, Cooling
    and excitation systems come under the support parts.
     Active parts:  Support parts:
     Stator core.  Stator frame.
     Stator winding.  Rotor shaft.
     Stator end cover.  Rotor retaining rings.
     RTD’S.  Bearings.
     Rotor winding.  Cooling system.
     Excitation system.
    Steps in designing process of a turbo
    generator

     Press shop  Balancing


     Light Machine shop  VPI plant
     Heavy machine shop  Assembly
     Copper shop  Testing
     Coil shop
     Insulation shop
     Rotor winding
     Stator winding
    Press shop

     Silicon steel rolls are checked for


    chemical, mechanical, electrical
    and magnetic properties as per the
    specifications.
     They are then subjected to notching.
     Varnishing:-After completion and
    processing of lamination, the sheets
    are varnished.
    Coil shop

     Reception of conductor rolls


     Conductors cutting
     Transposition
     Cleaning an finishing of stator coils.
     Final taping
    Copper shop

     Reception of copper conductors


     Ventilation punching
     Chamfering
     Edge wise bending
     Annealing
     Corner pressing
     Radius Formation and Brazing
    Rotor windings

     Reception of rotor
     Laying of coils
     Centring of coils with respect to rotor
     Assembly of retaining rings
    Balancing

     The assembled rotor is subjected to


    the following stages of balancing:
     Low speed balancing
     High speed balancing
     Over speed test
     Performance of heat cycles
     Final balancing
    VPI Plant

     Vacuum Pressure Impregnation (V.P.I)  Advantages of VPI insulation system:


    is a process by which a fully wound
     Increased winding lifespan.
    electric apparatus stator or rotor is
    completely submerged in a Resin.  Higher coil rigidity and stability.
     The process is used primarily for high-  Increased performance in harsh,
    voltage motors and generators to fill abrasive and corrosive environments.
    gaps in materials to create a void free  Better heat transfer.
    insulation in various devices.
    Stator core

     Stator core is made of insulated steel


    laminations.
     The thickness of the laminations and
    the type of steel are chosen to
    minimize eddy current and hysteresis
    losses.
     This enormous mass of steel segments
    is aligned and held together under
    compressive load with components
    such as key bars, building bolts,
    through bolts, finger plates, and
    compression rings.
    Stator winding

     The stator winding is of short chorded


    pitch, double layer lap-bar type
    construction.
     The stator bars are composed of
    varnished and glass covered copper
    strips.
     The stator winding is of short chorded
    pitch, double layer lap-bar type
    construction. The stator bars are
    composed of varnished and glass
    covered copper strips.
    Final Assembly of Turbo Generator
    Applications of turbo generators

     It can be generated by renewable


    energy sources which are
    environment friendly.
     Life span of the machine is long.
     Economic in cost compared to other
    generators, hence in U.S. 90% of
    electrical generation is done by turbo
    generators.
    Conclusion

     As turbo generators are high voltage machines which are ranging from
    less than 1500 volts, hence the machine efficiency is accurate.
     Turbo generators are more reliable in nature. As the production of sources
    are taken from the non renewable energy sources the cost is economic.
     The scientists are investigating and testing on different insulation
    techniques besides VPI technique of turbo generators.
    Thank you.

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