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    Plastic Product Development: Interior & Exterior

    Uploaded by

    mechsrinu
    The document outlines the new product development process for plastic products, including interior and exterior automotive parts. It discusses stages such as the master/fit and finish section, 3D part development, attachment and locator feasibility studies, packaging/loading studies, tooling feasibility, geometric dimensioning and tolerancing, and design failure mode and effects analysis. System-level components like door trims, hard trims, center consoles, instrument panels, carpeting, and exterior bumper systems and spoilers are also mentioned. A flow chart shows the typical process from class A master section to developing the part, assessing attachment feasibility, and tooling feasibility.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    Plastic Product Development: Interior & Exterior

    Uploaded by

    mechsrinu
    693 views21 pages
    The document outlines the new product development process for plastic products, including interior and exterior automotive parts. It discusses stages such as the master/fit and finish section, 3D part development, attachment and locator feasibility studies, packaging/loading studies, tooling feasibility, geometric dimensioning and tolerancing, and design failure mode and effects analysis. System-level components like door trims, hard trims, center consoles, instrument panels, carpeting, and exterior bumper systems and spoilers are also mentioned. A flow chart shows the typical process from class A master section to developing the part, assessing attachment feasibility, and tooling feasibility.

    Original Description:

    Interior Study

    Original Title

    Interior Study

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    The document outlines the new product development process for plastic products, including interior and exterior automotive parts. It discusses stages such as the master/fit and finish section, 3D part development, attachment and locator feasibility studies, packaging/loading studies, tooling feasibility, geometric dimensioning and tolerancing, and design failure mode and effects analysis. System-level components like door trims, hard trims, center consoles, instrument panels, carpeting, and exterior bumper systems and spoilers are also mentioned. A flow chart shows the typical process from class A master section to developing the part, assessing attachment feasibility, and tooling feasibility.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    693 views21 pages

    Plastic Product Development: Interior & Exterior

    Uploaded by

    mechsrinu
    The document outlines the new product development process for plastic products, including interior and exterior automotive parts. It discusses stages such as the master/fit and finish section, 3D part development, attachment and locator feasibility studies, packaging/loading studies, tooling feasibility, geometric dimensioning and tolerancing, and design failure mode and effects analysis. System-level components like door trims, hard trims, center consoles, instrument panels, carpeting, and exterior bumper systems and spoilers are also mentioned. A flow chart shows the typical process from class A master section to developing the part, assessing attachment feasibility, and tooling feasibility.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 21

    Plastic Product Development

    Interior & Exterior


    Introduction
    • NPD Process Flow
    • Master / Fit & Finish section
    • Part Development 3D
    • Attachment & Locator Feasibility
    • Packaging / Loading Study
    • Tooling Feasibility
    • GD & T
    • DPA
    • Plastic Materials
    System & Subsystem
    • Door Trims
    • Hard Trims
    • Center Console
    • IP
    • Carpet
    • Bumper Systems (EXT)
    • Spoiler/Sill Molding (EXT)
    Flow Chart For Product Development

    Class A

    Master Sec
    Pulling dir

    Develop Part

    Attachment
    Locators NO CFT
    NO
    Feasibility

    Tooling
    Feasibility

    FDJ
    Gap & Flushness
    Typical Sections for Door Trims
    Gap & Flushness

    Details of the required section


    Typical View of a Master Section
    Door Substrate with main moulding
    Clipping Strategy for Substrate to Main Moulding

    Locators Clips Fastener Locations


    Door Substrate location & clippings positions
    Front Door Trim
    Main Moulding

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