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    Sinter Plant JSPL, Raigarh

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    Jatin Bangali
    The document discusses sintering, which is a process that agglomerates iron ore fines into a porous mass using heat. Sintering is needed to utilize fines from mining and wastes from steel production. Benefits of using sinter include better permeability in blast furnaces, elimination of moisture, and reduced coke consumption. The facility has a production capacity of over 2.5 million tons per year with high availability. Sintering involves chemical reactions between iron oxides and other materials like calcium and silica to form calcium and silico-ferrites. Operational variables like fuel content and machine speed must be controlled to manage the sintering process.

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    Sinter Plant JSPL, Raigarh

    Uploaded by

    Jatin Bangali
    218 views14 pages
    The document discusses sintering, which is a process that agglomerates iron ore fines into a porous mass using heat. Sintering is needed to utilize fines from mining and wastes from steel production. Benefits of using sinter include better permeability in blast furnaces, elimination of moisture, and reduced coke consumption. The facility has a production capacity of over 2.5 million tons per year with high availability. Sintering involves chemical reactions between iron oxides and other materials like calcium and silica to form calcium and silico-ferrites. Operational variables like fuel content and machine speed must be controlled to manage the sintering process.

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    sinter processing plant at jspl.

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    Sinter Presentation

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    The document discusses sintering, which is a process that agglomerates iron ore fines into a porous mass using heat. Sintering is needed to utilize fines from mining and wastes from steel production. Benefits of using sinter include better permeability in blast furnaces, elimination of moisture, and reduced coke consumption. The facility has a production capacity of over 2.5 million tons per year with high availability. Sintering involves chemical reactions between iron oxides and other materials like calcium and silica to form calcium and silico-ferrites. Operational variables like fuel content and machine speed must be controlled to manage the sintering process.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    218 views14 pages

    Sinter Plant JSPL, Raigarh

    Uploaded by

    Jatin Bangali
    The document discusses sintering, which is a process that agglomerates iron ore fines into a porous mass using heat. Sintering is needed to utilize fines from mining and wastes from steel production. Benefits of using sinter include better permeability in blast furnaces, elimination of moisture, and reduced coke consumption. The facility has a production capacity of over 2.5 million tons per year with high availability. Sintering involves chemical reactions between iron oxides and other materials like calcium and silica to form calcium and silico-ferrites. Operational variables like fuel content and machine speed must be controlled to manage the sintering process.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
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    of 14

    SINTER PLANT

    JSPL, RAIGARH
    WHAT IS SINTERING ?

    Sintering is a process of agglomeration of iron ore fines into a porous

    hard mass by INCIPIENT FUSION heat generated within the mass

    itself.
    NEED OF SINTERING

    1. To utilize the fines generated during the mining operation.


    2 .To utilize different additives like Mill scale, Flue dust, SMS Slag ,
    Rejected Lime Fines etc. generates in an integrated steel plant that
    suits the chemical demand of the Blast Furnace.
    ADVANTAGES OF SINTER CHARGING ON B.F.

    1. Sinter is porous lump which gives better bed permeability.

    2. Elimination of moisture hydrated water and other volatiles on the sinter


    strand with a cheaper fuel.

    3. As the calcination of flux takes place in sinter strand super-fluxing saves


    much more coke in the furnace.

    4. Reduction in coke rate hence high productivity also.


    INSTALLED FACILITIES

    Technology M/s Outotech, Gmbh


    Commissioning Expansion
    Year
    Sept. 2006 Feb. 2014
    Suction Area, m2 204 M2 224 M2
    Production capacity 2.3 MTPA 2.53 MTPA
    Gross Productivity, t/m2/h 1.426
    Availability 90.4%, 330 days
    9145 Tons (Day)
    Highest Achieved
    2.84 Million Tons (2015-16)
    MECHANISM OF SINTERING

    2Fe2O3
    Heating Heating Cooling
    Single
    lump
    2Fe2O3

    + CaO 2Fe2O3CaO
    CALCIUM FERRITE
    at 12000C

    2Fe2O3.CaO + Al2O3.SiO2 2Fe2O3 CaO.Al2O3.SiO2


    SILICO FERRITE OF CALCIUM
    AND ALUMINIUM (SFCA)
    CROSS-SECTION OF SINTERING ZONES
    Material Conversion at Sinter Plant
    INPUT
    •ORE FINES (90% -10mm)
    •LIME STONE (90% -03mm)
    OUTPUT
    •DOLOMITE (90% -3mm)
    SINTER
    •COKE FINES (90% 3mm) Sintering
    Process
    • SAND/ QUARTZITE (90% -3mm) (5 - 40 mm)
    • PLANT WASTES LIKE FLUE
    DUST, MILL SCALE, SMS SLAG
    PROCESS DIAGRAM
    CONTROL OF SINTERING PROCESS

    The operation of a sintering machine can be controlled by proper adjustments of


    the following operational variables:

    1. Fuel content for heat input.


    2. Ignition intensity.
    3. Moisture content of mix to control its permeability.
    4. Machine speed to obtain complete “Burn through”.
    5. Return fine addition.
    6. Bed height.
    CHEMICAL DEMAND BY BLAST FURNACE

    FeO – 9 -10.5%
    CaO – 12-13%
    SiO2 – 5.5-6%
    MgO – 1.9% Min
    Al2O3 – 3.2% Max
    Basicity – 2.2
    Product Sinter
    Thanks

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