Week - 08 (Condensor, Evaporator and Expansion Devices)
Week - 08 (Condensor, Evaporator and Expansion Devices)
Week - 08 (Condensor, Evaporator and Expansion Devices)
compressors,
condensers
evaporators,
expansion valves.
Classification of Condensers
o Air cooled condensers (plate surface type or finned tube type using either
natural convection or forced convection)
The temperature profile of the external fluid, which is assumed to undergo only
sensible heat transfer, is shown by dashed line.
The heat rejection process is
represented by 2-3’-3-4.
2-3’ is a sensible, de-superheating
process
3’-3 is the condensation process
3-4 is a sensible, sub cooling
process, during which the
refrigerant temperature
drops from T3 to T4.
In this type of condensers, the circulation of air over the condenser surface is
maintained by using a fan or a blower.
The current practice in the forced convection type is to use 10 – 15 𝑚 2 of the total
surface
area per ton of refrigeration based on 2 – 5 m/s face velocity of air over the coil.
This is the most common type of condenser used in systems from 2 TR upto thousands
of TR capacity.
In these condensers the refrigerant flows through the shell while water flows through the
tubes in single to four passes.
The condensed refrigerant collects at
the bottom of the shell.
The coldest water contacts the liquid
refrigerant so that some sub-cooling can
also be obtained.
The most common type is horizontal
shell type.
Vertical shell-and-tube type condensers
are usually used with ammonia in
large capacity systems so that cleaning
of the tubes is possible from top while
the plant is running. Horizontal shell and Tube type condenser
Refrigeration & Air Conditioning 9
Condensers and Evaporators
Evaporative condensers
In evaporative condensers, both air and water are used to extract heat from the
condensing refrigerant.
Evaporative condensers combine the features of a cooling tower and water-cooled
condenser in a single unit.
In these condensers, the water is sprayed
from top part on a bank of tubes carrying
the refrigerant and air is induced
upwards.
In a typical design problem, the final objective is to find the heat transfer area A
required from given input.
To find heat transfer area, one should know the amount of heat transfer rate across the
condenser (𝑄𝑐 ), the overall heat transfer coefficient (U) and the mean temperature
difference. The heat transfer rate in the condenser depends on the refrigeration
capacity of the system and system COP.
The overall heat transfer coefficient depends on the type and design of condenser.
In a typical rating problem, the objective is to find the rate of heat transfer
when other
parameters are fixed.
The heat rejection ratio (HRR) is the ratio of heat rejected to the heat
absorbed (refrigeration capacity), that is,
The total running cost of a refrigeration system is the sum of costs of compressor
power and the cost of water.
The cost of water can be the cost of municipal water or the cost of running a cooling
tower.
The compressor power increases as the condenser temperature or the pressure increases
for fixed evaporator temperature.
Classification of Evaporators
Based on construction:
o Shell-and-Tube,
o Shell-and-Coil,
o fin-and-tube,
o pipe-in-pipe,
o plate-surface,
o plate type.
Refrigeration & Air Conditioning 20
Condensers and Evaporators
Evaporators
The refrigerant flowing through the tubes and water flowing through the shell.
The liquid to be chilled flows through the shell around the baffles.
The presence of baffles turns the flow around creating some turbulence
thereby increasing the heat transfer coefficient.
This evaporator is of dry type since some of the tubes superheat the vapour.
Widely spaced baffles are used when the flow rate is high or the liquid viscosity is
high.
Pool Boiling:
In evaporators boiling of refrigerant may take place outside tubes or inside tubes.
When boiling takes place outside the tubes (flooded type ) it is called as pool boiling.
For a small temperature difference, the heat transfer from the surface is driven by free
convection.
As the temperature
difference increases,
bubbles start to form
at selected nucleation
sites.
Radiation heat
transfer takes place
during film
boiling.
Main function:
1. Reduce pressure from condenser pressure to evaporator pressure,
2. Regulate the refrigerant flow from the high-pressure liquid line into the evaporator
at a rate equal to the evaporation rate in the evaporator
Ideally, the mass flow rate of refrigerant in the system should be proportional to
the cooling load.
The mass flow rate has to be controlled in such a manner that only
superheated vapour leaves the evaporator.
These devices should operate in such a way that the energy requirement is
minimum
and the required criterion of temperature and cooling load are satisfied.
The expansion devices used in refrigeration systems can be divided into fixed
opening
type or variable opening type.
A capillary tube is a long, narrow tube of constant diameter. Typical tube diameters of
refrigerant capillary tubes range from 0.5 mm to 3 mm and the length ranges from 1.0 m
to 6 m.
If the load on the plant increases, the degree of superheat increases, pressure of power
fluid 𝑃𝑝increases, the needle stand is pushed down and the mass flow rate of refrigerant
increases. This is the ideal case.
On the other hand, if the load on the plant decreases, the evaporation rate of refrigerant
decreases, as a result the degree of superheat decreases. The thermostatic expansion
valve reacts in such a way so as to reduce the mass flow rate through it.
Hence, this valve always establishes balanced flow condition of flow between
compressor
and itself.
https://www.youtube.com/watch?v=oS
L OHCOw3yg
This can be corrected if a fluid different from refrigerant is used in the feeler bulb as
power fluid. Such a TEV is called TEV with cross charge.
The projection for 𝑃𝑝is taken from the saturation line for power fluid and it shows the
temperature at the exit of the evaporator.
The power fluid is such that at any temperature it has lower saturation pressure than that
of the refrigerant in the system, so that as the evaporator temperature increases the degree
of superheat increases.
https://www.youtube.com/watch?v=dXiV5YzTZQ4
Refrigeration & Air Conditioning 41