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    Production Process of Making A Sweater

    Uploaded by

    Mohannad Shah
    The 14 step production process for making a sweater includes: 1. Purchasing ecru or dyed yarn 2. Knitting the yarn into panels using computer-controlled machines 3. Washing, drying, and pressing the knitted panels 4. Cutting the panels according to a pattern and separating the front and back 5. Stitching the pieces together to form the sweater 6. Performing final quality checks before packing the ready sweater.

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    Production Process of Making A Sweater

    Uploaded by

    Mohannad Shah
    54 views16 pages
    The 14 step production process for making a sweater includes: 1. Purchasing ecru or dyed yarn 2. Knitting the yarn into panels using computer-controlled machines 3. Washing, drying, and pressing the knitted panels 4. Cutting the panels according to a pattern and separating the front and back 5. Stitching the pieces together to form the sweater 6. Performing final quality checks before packing the ready sweater.

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    The 14 step production process for making a sweater includes: 1. Purchasing ecru or dyed yarn 2. Knitting the yarn into panels using computer-controlled machines 3. Washing, drying, and pressing the knitted panels 4. Cutting the panels according to a pattern and separating the front and back 5. Stitching the pieces together to form the sweater 6. Performing final quality checks before packing the ready sweater.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    54 views16 pages

    Production Process of Making A Sweater

    Uploaded by

    Mohannad Shah
    The 14 step production process for making a sweater includes: 1. Purchasing ecru or dyed yarn 2. Knitting the yarn into panels using computer-controlled machines 3. Washing, drying, and pressing the knitted panels 4. Cutting the panels according to a pattern and separating the front and back 5. Stitching the pieces together to form the sweater 6. Performing final quality checks before packing the ready sweater.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 16

    Production Process of Making a Sweater

    It consists on following fourteen steps


    1. Ecru Yarn

    2. Dyeing

    3. Moving to store

    4. Knitting

    5. Kachi

    6. Store knitted Pannels

    7. Washing
    Production Process of Making a Sweater

    8. Pressing (knitted panels)

    9. Cutting

    10. Stitching

    11. Clipping

    12. Pressing (finished garment)

    13. Quality

    14. Packing
    Production Process of Making a Sweater

    Ecru Yarn:
    Yarn is purchased in ecru form as it is going
    to be used in the knitting unit to knit the panels.

    Dyed / dyeing:
    Right after purchase ecru yarn is moved
    for dyeing in the required colors.
    And some time already dyed yarn in required colour is purchased.

    Moving to store:
    After dyeing or purchasing dyed yarn it moves to store.
    Knitting

    Knitting unit of FSL is having latest knitting machines of


    German company “Stoll”.
    These machines have the ability to be set for even the whole day of production
    through its software program called “Sirix”.
    Required design and pattern can be designed very quickly on “Sirix” and any
    kind of designing can be done on it.
    Knitting

    Machines of Stoll Company are the best knitting machines in the world for their
    knitting quality and speed of knitting.

    No. of machines Gauge

    8 7

    2 5

    2 4
    Knitting

    This knitting unit consists on one knitting officer responsible for designing on
    Sirix and to keep check and balance, 1 shift in charge, 1 operator of each
    machine per shift and 1 quality operator.
    Kachi

    •Temporary Stitch
    •Temporary Overlock
    Store

    •Weighting the knitted Pannels.


    Washing

    Equipments being used in this unit are as follows;

    Washing machines 2

    Dryers 2

    Hydro 2
    Washing

    a) When panels came in this unit first those are put in the washing machines
    and soap (Soft HRS 1000) is used in it.
    b) When washing is completed then panels are put in Hydro. Its basic
    purpose is to squeeze the panels. It is of a 30-35 horse power.
    c) Then they are move to the dryer. Its purpose is to dry the panels. So fabric
    in it is being dried on almost 100 C.
    d) After that panels move to the pressing unit.
    Pressing

    •Fourteen press tables


    Cutting

    Working of cutting department is as;


    a) One person is cutting the over lock which was done in the kachi.
    b) After over lock is cut 2 persons starts opening the kachi to separate the
    front and back.
    c) Then rest three persons start cutting the panels as according to the pattern
    provided by the sampling master.
    d) After when the cutting is done, these cutted panels are moved for
    stitching.
    Stitching

    Operations in stitching:

    An 8 to 9 step procedure it varies with the design.


    Clipping

    Cutting of extra threads.


    Again Pressing, Quality, Packaging

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