Heavy Earth Mover Machinery: Pranay Joshi (G.E.T.) Mines Department Ras-Pali
Heavy Earth Mover Machinery: Pranay Joshi (G.E.T.) Mines Department Ras-Pali
Heavy Earth Mover Machinery: Pranay Joshi (G.E.T.) Mines Department Ras-Pali
MOVER MACHINERY
Pranay Joshi(G.E.T.)
Mines Department
Ras-Pali
HEMM
Earthmoving equipment
is heavy equipment
typically heavy-duty
vehicles designed for
construction operations
which involve
earthworks. They are
used to move large
amounts of earth, to dig
foundations for
landscaping and so on.
HEMM Sections
Dumper
Drill
Kobelco Rock Breaker
Dozer
Excavator
Loader
LMV
DUMPER SECTION
1. BEML (13)
2. Komatsu (28)
3. CAT (2)
Technical Specification
Daily Maintenance
Mechanical – Engine, Chassis, Transmission, hydraulic etc.
Electrical
Tyre
Safety
Preventive Maintenance
Schedule or Periodic Maintenance
Every 500 hrs. – Engine
Every 1000 hrs. – Transmission
Every 2000 hrs. – Hydraulic
Breakdown Maintenance
DRILLING SECTION
○ Percussion
○ Crushing
Feeding
Rotation
Flushing
Why screw compressor used ?
They deliver air continuously for required purpose mean having constant flow.
Well function at extreme weather condition.
Generate more power that the typical equipment.
Easy to maintain.
Compression ratio is high roughly 2 to 20.
Smooth, pulse-free air output in compact size with high output volume over a long time.
Generate less heat in operation in compare to other.
100 % run of time.
Down the hole (DTH) Drilling
DTH drilling is to drive the hammer which is behind the drill bit by compressed air via the
drill pipe. The piston strikes the bit directly, while the hammer external cylinder gives
straight and stable guidance of drill bit. This makes the impact of energy is not lost in
joints and allowing much deeper percussion drilling.
Suitable for big hole of hard rock.
For hole diameter 100-254 mm.
Drill depth limited by back pressure only(upto several kilometers).
Adapt to hard rock and rock formation condition.
Use pressurized air for slag flushing.
Highly efficiency in hard rock drilling and best straightness.
Maintenance Schedule
Daily Maintenance
Engine related gauge
Wear Tear part check
Hammer
Preventive Maintenance
Schedule or Periodic Maintenance
Every 75 Hrs.
Every 250 Hrs.
Every 500 Hrs.
Every 1000 Hrs.
Breakdown Maintenance
KOBELCO
EXCAVATOR / ROCK BREAKER
CONTENTS
MACHINE
ENGINE
HYDRAULIC
ROCK BREAKER
BUCKET
DAILY MAINTENANCE
MACHINE
EXCAVATOR ROCK BREAKER
Excavator are heavy construction Rock breaker is a machine designed
equipment consisting of boom, to manipulate large rocks, including
dipper(arm), bucket and cab on a reducing large rocks into smaller
rotting platform. rocks.
Uses for landscaping, digging holes Used in mining industry to remove
and trenching, lifting and placing oversize rocks that are too large to
large objects and demolishing be reduced in size by a crusher.
structure.
SPECIFICATION
Machine : Excavator / Rock Breaker
Make : Kobelco
Model : SK 350 LC-8 & SK 380 HD
Weight : 34400 Kg
Engine : HINO Motor J08E-TM 280 HP@2100RPM
Bucket Capacity : 1.4 m3 & 2.0 m3
Hydraulic Pump : Variable displacement axial piston pump (2) & Gear Pump(1)
Control Valve : 8- Spool Valve
Travel Motor : Variable disp. axial piston pump with counterbalance valve
Swing Motor : Axial piston Motor
Roller : Track(9) and Carrier(2) on each side
Track Shoes : Triple Grouser 48 on each side
Swing : 10 rpm
Swing Radius : 3500 mm
SPECIFICATION (Contd.)
Hammer :
Type of Hammer : MS 700, Komatsu 350 JTHB, Atlas Copco Epiroc EC150T
Working weight of MS 700 Hammer is 2055 Kg
Impact Frequency : 400-500 BPM
Operating Pressure : 130-150 bar
Relief Pressure : 180-200 bar
Back Pressure : 10 bar
Oil flow rate : 170-200 Litre/min
Operating Temperature : -20ᵒ C to 80ᵒ C
Ground Pressure : 64 Kpa
Gradeability : 35ᵒ
Travel Speed : 3.3-5.6 Km/h
Ground Clearance : 500 mm
Battery : 12 V two battery in series
WORKING RANGE
ENGINE
In Kobelco machinery HINO
Motors made engine are used.
ABOUT ENGINE
Engine Oil : 28 L
Gear Oil : 9.5 L Each Planetary
7.5 L Swing Motor
Hydraulic Oil : 209 L Tank Capacity
353 L Full System Capacity
Grease in Ring Gear : 28 Kg
1 Oil Filter
3 Fuel Filter : 2,5,7 Micron
1 Hydraulic Filter
1 set of Air Filter
Breather
BULL DOZER
CONTENTS
MACHINE
ENGINE
DIFFERENTIAL
BLADE
DAILY MAINTENANCE
MACHINE
BULL DOZER
A bulldozer is a large and heavy tractor equipped with a substantial
metal plate used to push large quantities of soil, sand, rubble, or
similar material during construction or conversion work and typically
equipped at the rear with a claw-like device to loosen densely
compacted materials.
MACHINE MODEL
Dozer – 2 & 3
SPECIFICATION
Machine : Bulldozer (Dozer)
Make : CAT, BEML & Komatsu
Model : D8R, BD155 & D155A-6
Weight : 35,176 Kg, 37,025 Kg & 41040 Kg
Engine : Cat® 3406C DITA, BS6D170-1 & SAA6D140E-5
Bucket Capacity : 1.4 m3 & 2.0 m3
Torque Converter : 3 Element, 1 Stage , 1 Phase
Transmission : Planetary Gear, Multi Disc Clutch, hydraulic actuated force feed
lubrication pump 3 Forward- 3 Reverse
Suspension : Rigid Balancing Beam Type
Roller : 2 (Carrier) & 7 (Track) Each Side
Track Shoes : Width 560 mm Single Grouser 41 Each side with Pitch 228.6 mm
Lubrication Pump : Gear Type [SAR(3) + 100 + 2(40)]
Scavenging Pump : Gear Type [SAR (4) + 125]
SPECIFICATION (Contd.)
Hydraulic Pump : Variable Displacement Axial Piston Pump
Pressure : 27.5 Mpa
Delivery : 216 L/min
RPM : 2250 rpm
Gradeability : 35ᵒ
Travel Speed : 10.6-13 Km/h
Ground Clearance : 500 mm
Battery : 12 V two battery in series
COMPONENTS
ENGINE
In Dozer machinery CAT, BEML,
CUMMINS & KOMATSU made
engine are used.
ABOUT ENGINE
Engine Oil 45 58 38
Coolant 82 160 82
Transmission +
75 140 145
Steering
Final Drive
31 55 15
(Each)
THANK YOU