Je Professional Institute
Je Professional Institute
Je Professional Institute
3. The design of the HVAC system for the large projects is the
responsibility of the HVAC consulting company. Consulting
engineers may also carry out other duties such as cost
estimation, inspection and field supervision of installation.
•Building survey
•Selection of system (classification of machine)
•Load calculations (costing and heating loads )
•Machine selection
•Duct designing
•Fan selection
•Chill water pipe designing
•Fitting selection
•Pump selection
•Selection of type and size of equipment
•Planning the location of each piece of equipment in the building.
THE MECHANICAL OR THE HVAC CONTRACTING COMPANY
TAKE S THE HVAC CONSULTING DESIGN DRAWING
(ENGINEERING OR CONTRACT DRAWING) PREPARES THE
SINGLE LINE DRAWING AND SEND TO ENGINEERING
DEPARTMENT WHICH CONVERTS SINGLE LINE DESIGN
DRAWINGS TO SHOP DRAWINGS WITH THE HELP OF HVAC
DRAGHTSMEN.
•The engineer first carries out a take-off quantity i.e. they list all the
machines and materials that is shown on the drawings with
specifications. This can be very lengthy and involving task. This is
done to estimate the overall quantity of materials that are need to be
ordered .
•After the completion of Site work and quality check procedures. AS-
BUILT drawings can be prepared ass per site modifications for final
PHYSICS USED IN HVAC:
1 TR = 335x1000/(24x60) KJ/min
1 TR = 3.5 KW
US AND SI UNITS: There are 2 systems of units and in HVAC
Industry one is called INCH-POUND(IP) US, imperial or English
system. The other is called S.I system (international system of unit)
cm , kg.
Length or distance:
AREA:
•1 square meter = 10.76 square feet
•1 square feet = 0.093 square meter
VOLUME:
TONNAGE:
•1 TR = 210 KJ/MIN
= 3.5 KW
= 12000 BTU/HR
= 400 CFM ( THUMB RULE APPROXIMATE FACTOR
DEPENDS ON OTHER PARAMERTERS)
= 2.4 GPM
= 3000 KCAL/HR
THUMB RULE FOR TONNAGE:
TEMPERATURE:
The scale between these two points is divided between 100 equal parts
and each point can be counted as 1 degree.
The melting point of ice is fixed as 32®F and boiling point of water is
taken as 212®F
The scale between these two points is divided between 180 equal parts
and each point can be counted as 1 Fahrenheit.
Pressure:
It is defined as a force per unit area. P = F/A, units Pascal's
(n/sq metre), psi(lb/sq inch), bar(pound/square inch), atm kgf/sq cm.
1 bar = 14 psi= 100000 pa = 1 atm .
Enthalpy :
Sensible heat :
Zeroth law of thermodynamics: This law states that when two systems
are each other in thermal equilibrium with third system, then the two
systems are also in thermal equilibrium with on another
.
First law of thermodynamic : It states that heat and work are mutually
convertible. According to this law, when a closed system undergoes
thermodynamics cycle, the net heat transfer is equal to the net work
transfer.
Clausius Statement:
According to clausius statement, it is impossible for a self-acting
machine working in a cyclic process to transfer heat from a body at a
lower temp to a body at higher-temp without the aid of an external
agent or Heat always flow from higher temp level to a lower temp
level without any external energy.
Humidity Ratio :
Relative humidity:
the ratio of actual water vapour pressure in the air to the vapour
pressure if the air were to saturated at that dry bulb temp. it is
expressed in percentage.
Ex: if the R.H of air is 50%, it means it contains half the amount of
moisture possible at the existing DBT.
Saturated air:
When the dew point, dry bulb and wet bulb temp are the same, then
the air is saturated. It can hold no moisture, when the air is in
saturated condition; moisture entering the air displaces moisture
with in the air.
Enthalpy:
Moist Air: It is the mixture of dry air and water vapour. The
amount of water vapour present varies according to the
temperature.
and the sensible heat to total heat ratio, vis-á-vis, room slope
CLASSIFICATION OF AIR CONDITIONERS OR AIR-
CONDITIONING SYSTEMS
WINDOWS AIR CONDITIONERS
Capacity: 1 to 5 ton
Advantages:
No window or outside wall is required for installation, low noise,
looks nice to interior, low maintenance
Disadvantages:
Ventilation not as per ASHRAE, high running cost, skill technicians
are required for installation, more expensive than window ac.
Comparison between window , split and cassette type A/C
Suitable For Small rooms Any room with or Large indoor spaces
with a window without a window
sill
Noise Relatively on Minimal noise Silent operation
the higher side
Capacity range 0.75 ton to 2 0.8 to 4 ton 1 ton to 8 ton
ton
Advanced Humidity Humidity control, dust Humidity control, dust filter, bacteria filter
features control, dust filter, bacteria filter
filter
Interference Slight possibility Designer indoor units Barely interferes with interior decor
with home to interfere with blend well with wall
décor window curtains decor
and drapes
Ease of Minimal effort Indoor and outdoor Needs specialised false ceiling
installation required units need some
amount of effort for
installation
Ductable split air
conditioning system.
Ductable machines can be considered as bigger version of split A/C
with options to attach ducts and ventilation as per standards.
Advantages:
•Having ventilation as per ASHRAE.
•Air flow is uniformly distributed.
•Low noise
•Can be managed or decorated as per the interior designs
Disadvantages:
•Hard copper piping is required
•High initial cost
•High maintenance cost
CENTRAL AIR CONDITIONING
•In each of these parts the air handling units are installed, which
comprise of the cooling coil, blower and the ducts. The chilled
water flows through the cooling coil.
•The blower absorbs return air from the air conditioned rooms
that are to be cooled via the ducts. This air passes over the cooling
coil and gets cooled and is then passed to the air conditioned
space
•As the name implies, in the packaged air conditioners all the
important components of the air conditioners are enclosed in a single
casing like window AC. Thus the compressor, cooling coil, air
handling unit and the air filter are all housed in a single casing and
assembled at the factory location.
•Depending on the type of the cooling system used in these systems,
the packaged air conditioners are divided into two types: ones with
water cooled condenser and the ones with air cooled condensers. Both
these systems have been described below:
•In these packaged air conditions the condenser is cooled by the water.
The condenser is of shell and tube type, with refrigerant flowing along
the tube side and the cooling water flowing along the shell side. The
water has to be supplied continuously in these systems to maintain
functioning of the air conditioning system.
•In these packaged air conditions the condenser is cooled by the water.
The condenser is of shell and tube type, with refrigerant flowing along
the tube side and the cooling water flowing along the shell side. The
water has to be supplied continuously in these systems to maintain
functioning of the air conditioning system.
•In the packaged units with the water cooled condenser, the compressor
is located at the bottom along with the condenser (refer the figure below).
Above these components the evaporator or the cooling coil is located. The
air handling unit comprising of the centrifugal blower and the air filter
is located above the cooling coil.
•The centrifugal blower has the capacity to handle large volume of air
required for cooling a number of rooms. From the top of the package air
conditioners the duct comes out that extends to the various rooms that
are to be cooled
Packaged Air Conditioners with Air Cooled Condensers
In this packaged air conditioners the condenser of the
refrigeration system is cooled by the atmospheric air. There is an
outdoor unit that comprises of the important components like the
compressor, condenser and in some cases the expansion valve (refer
the figure below). The outdoor unit can be kept on the terrace or
any other open place where the free flow of the atmospheric air is
available.
•The fan located inside this unit sucks the outside air and blows it over
the condenser coil cooling it in the process. The condenser coil is made
up of several turns of the copper tubing and it is finned externally. The
packaged ACs with the air cooled condensers are used more commonly
than the ones with water cooled condensers since air is freely available it
is difficult maintain continuous flow of the water.
•The cooling unit comprising of the expansion valve, evaporator, the air
handling blower and the filter are located on the floor or hanged to the
ceiling. The ducts coming from the cooling unit are connected to the
various rooms that are to be cooled.
Advantages.
•Max efficiency
•Individual temp control is possible as per zone requirement
•Low space requirement
Disadvantages
•In case of refrigerant leakage from any of indoors, complete refrigerant
will release from the circuit, this will increase maintenance
•No fresh air option , except in ductable indoors
CHILLERS IN DETAILS
•Air handling units in a larger system( high rise multi store buildings,
large spaces)
The following refrigeration systems exist for
industrial processes (e.g. chilling plants) and domestic purposes
(modular units, i.e. refrigerators):
• A hotel lobby area is different from the guest rooms or the restaurant
area.
Limitations of DX system:
The table shows, the heat capacity per cubic foot of water is
3466 times greater than that of air. Therefore transporting
heating and cooling energy from a central plant to remote air-
handling units in fan rooms is far more efficient using water
than conditioned air in a large air conditioning project;
• Chilled water systems are the engineered systems that are generally
supplied as the custom built units. These can be fabricated to suit the
designer application and the air delivery rate can be sized irrespective
of the refrigeration capacity. In contrast the DX systems usually
provide fixed 400 CFM per ton of refrigeration;
First Costs: Air-cooled condensers have a lower initial cost due to lower
number of components. Unlike water cooled options, air cooled
condensers do not require pumps, auxiliaries and associated piping.
With lesser components the associated civil costs also tend to be low.
Operating Costs:
Potential for Heat Recovery is easier to obtain and control when using
water cooled condenser because water has a far greater heat capacity than
air. Heated water from the refrigeration cycle can be diverted to heat
other processes and even provide space heating during winter months.
•Flexibility of Control: Water-cooled machines provide better control of
indoor conditions at extreme ambient conditions. The performance of an
air-cooled condenser machine reduces significantly at higher ambient
temperatures and requires considerable over sizing to overcome the
extreme high ambient temperatures. The thermal efficiency of air-cooled
condensers is lower than that of cooling towers.
•Provided all above factors are taken into consideration, the following
rules apply:
For cooling loads below 100–125 tons, the initial
capital and recurring maintenance costs for a water-cooled system are
rarely justified and the chiller(s) shall be air- cooled. Above 200 tons
capacity systems and with the use of rotary compressor chillers, the
water-cooled condensing option becomes justifiable. Note that the
centrifugal chillers are always water cooled due to lower compression
ratio. Between 100 and 200 tons peak cooling load, it becomes a matter
of the owner’s ability to deal with the maintenance requirements of a
cooling tower system and the capital funds available.
3. Evaporative condensers
4. Cooling Towers
5. Adiabatic condensers
BUILDING SURVEY
This is very important first step to start with any project on air
conditioning load analysis and other designs ( ducting, piping)
This site survey will give following information:
•Latitude and Longitude of city: the latitude for the city is used in solar
radiation calculation. It has a direct effect on the direction and intensity
of solar radiation. +ve values are used for cities on north of equator and –
ve values are used for cities on south of equator. The longitude for city is
also used for solar radiation calculation. +ve values for west side and –ve
values for east side.
•Elevation of city:
•The elevation for the city is required for air property and psychometric
calculations. Since the property of air value alter with altitude +ve
values indicates the distance above sea level and –ve values defines the
distance below sea level. Latitude, longitude and elevation can be found
by using ASHRAE data book or even Google earth.
•Orientation of building:
LOAD CALCULATIONS:
•Cooling load: applicable for summer , process is cooling and
dehumidification.
•Heating load: applicable for winter, process in heating and
humidification.
External sources:
•Heat gain through glass due to conduction.
•Heat gained through glass due to radiation.
•Heat gained through skylight (conduction and radiation)
•Heat gain through wall
•Heat gain through roof
•Heat gained through partition walls and ceiling due to conduction..
•Heat gained though ventilation due to convection
Heat gained through infiltration
Internal sources:
R= 1/U
U = 1/ R
U = 1/∑R
•Heat gained through glass: through conduction
Q = UAΔT btu/hr
A – Area of glass in ft square
ΔT – temperature difference = ( tₒ-t₁)
•Through radiation:
For north glass
Q = UAΔH
U = shade coefficient or solar factor (depends on type of glass )
H = enthalpy
ΔH requirements
•Latitude of city 17.45 N
•Month in which month city faces max temp – may
•Orientation of the glass – north
•Timings of max solar radiation – 4 pm
•Heat gained through walls
Q = UAΔT btu/hr
ΔT = difference between max dry bulb temp of outside to min dry bulb of
design temp
Q = 0.68 x CFMx ΔW
Q= latent heat gain. .68 specific heat of moisture,
ΔW difference between outside and inside humidity ratio.
Ventilation standards.
Finding CFM: