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Hazard Identification & Assessment: Rehman Ali August, 2018

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The key takeaways are that a hazard is an inherent characteristic that has potential for harm, while risk is a measure of severity and likelihood of injury/loss. Hazard identification involves finding hazards from various sources like materials, machinery, processes etc. and evaluating their level and duration of exposure.

Sources of hazards mentioned are materials, machinery, equipment, tools, processes, physical layout of workstation and human interface.

Methods used for hazard identification are walkthroughs, reviews of accident/audit reports, MSDSs, procedures, interviews, analysis of accident statistics and trends, survey measurements, exposure monitoring.

Hazard Identification & Assessment

August, 2018 Rehman Ali


Hazard & Risk
Fundamentals: Hazard versus Risk

 A hazard is an inherent biological, chemical, or physical characteristic of a

material, system, process, or plant that has the potential for causing harm.

 Risk is the measure of potential human injury, economic loss, or environmental

impact in terms of its severity and likelihood.


Hazard Identification

3
Hazard Identification
Sources of Hazards
Hazards can be produced or can arise from many sources within the workplace.

 Materials.

 Machinery.

 Equipment.

 Tools.

 Processes.

 Physical layout of the workstation.

 Human interface.
Hazard Identification
Evaluation of Hazards

When developing the inventory, the following items should be considered for the

hazards:

 The level of exposure.

 The duration of exposure.

 The potential for, and effect of, simultaneous exposures.

 The current controls in place.


Hazard Identification
Methods
There are several tools that can be used to identify and evaluate hazards in the
workplace.

Qualitative Quantitative
• Walkthroughs • Analysis of accident/ injury statistics
• Reviews of: and trends
– Accident reports • Survey measurements
– Audit/inspection reports • Exposure monitoring
– MSDSs
– Procedures
• Interviews with workers and supervisors
Hazard Analysis
Hazard analysis techniques can be used to ensure that hazard identification
and evaluation is complete.

A hazard analysis is a structured, systematic examination of the


hazards of a process or task that helps:
 Uncover hazards that may have been overlooked.
 Identify hazards that developed after a process
or task was instituted.
 Identify hazards that developed after a process
or task was modified.
Hazard Analysis
Methods
Formal methods for hazard analysis include inductive and deductive techniques.

Inductive Deductive

• Failure Modes and Effects Analysis


• Event Tree Analysis
(FMEA)
• Fault Tree Analysis
• Hazard and Operability Study
(HAZOP)
• Job Hazard / Safety Analysis (JH/SA)

The job hazard analysis is the most widely used hazard analysis technique and

will be discussed in more detail in another part of this module.


Risk Assessment

Once hazards are identified, they should be ranked. Ranking should be based on:

 Hazard consequence or severity

 Hazard probability or likelihood

 Exposure group

Typically:
Risk = Severity x Likelihood
Risk Assessment
Hazard Consequence
Hazard consequence is related to the seriousness and severity of the
outcome.
May cause permanent disability or loss of
Catastrophic life

May cause severe injury or illness with lost


Critical time

Marginal May cause minor injury/illness

Violates program/standard, but probably


Negligible would not result in an injury/illness
Risk Assessment
Hazard Probability
Hazard probability deals with the likelihood of occurrence.

Likely to occur immediately or within a


High short period of time

Medium Probably will occur

Low Possibly will occur

Very Low Unlikely to occur


Risk Assessment
Exposure
In setting priorities, it is also important to know how many people
may be exposed.

 Greater than 50 persons regularly exposed

 Between 10 and 49 persons regularly exposed

 Between 5 and 9 persons regularly exposed

 Fewer than 5 persons regularly exposed

These are just example criteria. For each element (i.e., consequence, probability,
exposure), criteria can be qualitative or quantitative.
Risk Assessment
Risk Assessment Matrix

A risk assessment matrix combines these ratings to help you prioritize the hazards.
Consequence
Negligible Marginal Critical Catastrophic

High C B A A
Probability

Moderate C B B A

Low D C B B

Very Low D D C C
Risk Reduction
There are three main types of controls or risk reduction methods.

Engineering Controls Administrative Controls

Personal Protective
Equipment
Risk Reduction

Engineering Controls

Engineering controls remove or isolate the hazard.

 Design and redesign

 Substitution

 Isolation

 Enclosure

 Ventilation
Risk Reduction
Administrative Controls
Administrative controls include the work rules and procedures that help minimize

exposures.
ures
Proced
 Written programs

 Standard operating procedures

 Training

 Limited exposure time

 Job rotation

 Medical surveillance
Risk Reduction
Personal Protective Equipment

PPE provides a physical barrier between the hazard and the employee.

 Eye and face protection.

 Hearing protection.

 Hand and body protection.

 Head protection.

 Respiratory protection.
Risk Reduction
Other Controls
Other risk reduction methods include:

 Good housekeeping

 Preventive maintenance

 Continuous monitoring devices and alarms

 Personal hygiene

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