ROEVER ENGINEERING COLLEGE

Elambalur,perambalur – 621 220

DEPARTMENT OF MECHANICAL ENGINEERING

ME8682-DESIGN AND FABRICATION PROJECT

III YEAR / VI SEMESTER

2020-2021
 DESIGN AND FABRICATION OF SCOTCH
YOKE MECHANISMUSINGDOUBLE
ACTING HACKSAW
 
Project Members:-
VIJAYAKUMAR.J 813518114067
RANJITH.C 813518114050
VIJAYAKUMAR.K 813518114710
RANJITHKUMAR.R 813518114051

Guided By,

Mr.M.ANNADURAI
(AP of Mechanical Department)
 ABSTRACT
• Increasing the productivity is one of the main
requirements of production engineering in any
kind of manufacturing industry. Either by
reducing the operation time or by improving
the capability of the machine to produce the
components in an increased number at the
same time is very essential for an industry to
achieve the same
• . This project employs the Scotch yoke
mechanism in power hacksaw machine which
enables it to cut two components at a time
thereby improving the productivity. In today’s
world time a machine should be less time
consuming. Power hacksaw cut one piece at
one time so there was a loss in production
rate. Double acting power hacksaw overcome
this time consuming problem.
• . Power hacksaw is a fine tooth power saw with
blade held under tension in the frame. Double
acting power hacksaw cuts two material
simultaneously by its scotch yoke mechanism, so
the production rate increase twice then that of
power hacksaw. Double acting power hacksaw
works under by the scotch yoke mechanism. The
scotch yoke mechanism convert the rotary
motion into the reciprocating motion
 INDRODUCTION
• In present condition many electrically
operated power hacksaw machines of
different companies with different
specifications are available for the use in shop
floor. These machines are so precise that they
can cut metal bars with minimum time made
up of different materials but they have one
and major disadvantage that those are able to
cut single piece of bar at a time
• . For industries to achieve the mass production, it is
necessary to cut metal bars with high rate. So it is
impossible to depend upon conventional single
frame power hacksaw machines and need the
improvement in technology and design of such
machines. With the help of this multi-way power
hacksaw machine the four metal bars can be cut
simultaneously to get high speed cutting rate and to
achieve mass production for maximum profit in
related companies
• As this machine overcomes all the limitations and
drawbacks of conventional hacksaw machines, it
is also helpful for small scale industries due to its
simple working and operating conditions along
with its compatibility, efficiency and affordable
price. This project is about cutting the wood,
metal, pipe, angle, channel, flat plates, rods and
such other things. This project is very much useful
and easy to install by user.
 LITERATURE REVIEW1/4

• Pankaj Vidhate, Sagar Vyavhare, Sandip Wagh, Vaibhav Bajaj, Ratnadeep Agale,
Nitesh Kathar
• Design and Fabrication of Hacksaw Machine Using Scotch Yoke Mechanism”
 
• The objective of this work is to automate the conventional power hacksaw
machine in order to achieve high productivity of work-pieces than the power
hacksaw machine using Double hacksaw blade. The operator need not measure
the length of the work-piece that is to be cut. The machine feeds the work-piece
with the help of a shaft, which is driven by a DC motor . An DC motor is used to
bring about the reciprocating motion required for cutting the work-pieces. With
the help of this multi-way power hacksaw machine the four metal bars can be
cut simultaneously to get high speed cutting rate and to achieve mass production
for maximum profit in related companies. This project is very much useful and
easy to install by user. The reference number should be shown in square bracket
 LITERATURE REVIEW2/4

• Gaurav B. Bariya Mihil K. Chauhan Harsh U. Dave Neeraj P. Mahto Swapn Sonara
• Design and Development of 4-Way Hacksaw Machine with Shaper Attachment
 
• Many industrial application where round bar or square bar are required to be operated on a
different machine to make machine components such as the shaft, bolts, screws etc. and also
in wooden industries to cut the wooden piece for a different domestic application. This needs
more and more number of pieces to be cut for mass production of the components. To
achieve this goal we design and develop 4- way hacksaw machine which is able to cut 4
pieces (may be of same or different materials) simultaneously with a very less time
consumption. Also, this model deals with modification and development of shaper machine.
In conventional shaping machine, the cutting action is performed but the tool only in forward
direction and return stroke is idle. This attachment is developed for to get cutting in return
stroke as well as cutting in forward stroke. This attachment is also increased productivity and
help in many industries due to its reliability, efficiency, compact in size and compatibility. So,
the objective of this project is to save manpower and time for cutting metal and shaping in
order to achieve high productivity
•  
 LITERATURE REVIEW3/4

• D.JAGANRAJ , Y.KARTHICK
 
• A REVIEW ON STUDY AND ANALYSIS OF DOUBLE ACTING PUMP USING SCOTCH
YOKE MECHANISM
 
• The invention relate to a mechanism employed for sucking the high viscous fluids
by dual side double acting pump using scotch yoke mechanisms. In most of the
industries, viscous fluids are sucked by using centrifugal pumps but it gives very less
volumetric efficiency and leads to consumption of more power. Now we design a
pump in reciprocating type by using double acting cylinders attached at both sides
and it is connected to drive by scotch yoke mechanism. The scotch yoke mechanism
gets the drive from the motor. The motor is connected to the shaft using belt drive.
In this pump, the volumetric efficiency is high and the output will be continuous
(positive displacement)
•  
 LITERATURE REVIEW4/4

• Avi Rana Gagan Bansal Deepak Bailwal Ashish Rawat

 
• Designing and Fabrication of Double acting Hacksaw Machine
• The objective of this work is to automate the conventional power hacksaw machine
in order to achieve high productivity of work-pieces than the power hacksaw
machine using a Double hacksaw blade. The operator need not measure the length
of the work-piece that is to be cut. The machine feeds the work-piece with the help
of a shaft, which is driven by a DC motor. A DC motor is used to bring about the
reciprocating motion required for cutting the work-pieces. With the help of this
multi-way power hacksaw machine, the four metal bars can be cut simultaneously
to get the high-speed cutting rate and to achieve mass production for maximum
profit in related companies. This project is very much useful and easy to install by
the user and also the motor used will not only operate with the help of electricity
but also through conventional source of energy like solar energy.
•  
 WORKING PRINCIPLE
• A hacksaw machine is work on principle of
SCOTCH YOKE MECHANISM in this rotary
motion of shaft is to be convert into the
reciprocating motion of hacksaw frame.
Working principle of hacksaw machine is very
simple. First of all the hacksaw machine is put
on ground and after that whatever metal,
wood, PVC, is cut is fixed on vice at required
length
• after that the electric motor is connect with
electricity. Now start the electric motor so due
to that the shaft of motor and hollow disc will
be rotate and also rotate the eccentric Centre
and link connect to it. Due to rotation of links
the hacksaw frame will be reciprocate on the
metal and cutting of metal is done.
 PARTS

1. FRAME
2. A C MOTOR
3. PULLEY
4. BELT
5. HACKSAW
6. SCOTCH MECHANISM
7. SHAFT
8. BEARING
9. VICE
 VICE
• Vices are used as holding device on machines
like lathes, milling machine, drilling machine
etc. and also by tool makers for holding jobs.
Design wise three types of vices are very
common in use namely plain vice, swivel vice
and tool makers vice which is commonly
known as bench vice
SCOTCH MECHANISM
• yoke (also known as slotted link mechanism1]) is
a reciprocating motion mechanism, converting the
linear motion of a slider into rotational motion, or
vice versa. The piston or other reciprocating part
is directly coupled to a sliding yokewith a slot that
engages a pin on the rotating part. The location of
the piston versus time is a sine wave of constant
amplitude, and constant frequency given a
constant rotational speed
 A C MOTOR
• Voltage - 230 V,
• Frequency - 50 HZ, 1PH PSC,
• AMPS - 2.5 AMPS,
• Power - ¼ HP,
• Watt - 180W,
• RPM - 1440rpm.
 PULLEY AND BELT
PULLEY:
• Material: Mild steel
• Type: V belt type
• Inner diameter: 15mm

BELT:
Type: v-type
Model: v-40
 HACK SAW
• Material: mild steel
 SHAFT
Shaft diameter: 12mm
Material: mild steel
 FRAME
• Material: Mild steel
 DESIGN OF BALL BEARING
Bearing No. 6202 (Data book page.no 4.13)
Outer Diameter of Bearing (D) = 35 mm
Thickness of Bearing (B) = 12 mm
Inner Diameter of the Bearing (d) = 15 mm
r₁ = Corner radii on shaft and housing
r₁ = 1(From design data book)
Maximum Speed = 14,000 rpm (From design data book)
Mean Diameter (dm)= (D + d) / 2
= (35 + 15) / 2
dm = 25 mm
 ADVANTAGES
• Weight of machine is less.
• It reduces the work of labour.
• Easy to make because of simple construction.
• High production rate.
• Cost is less.
• Easy maintenance and maintenance cost is
less.
• It resists all atmospheric effects.
 APPLICATION
• In engineering industry.
• In construction industry.
• In Workshop.
 
 MATERIAL USED
S.No DESCIRPTION QTY MATERIAL

1. FRAME 1 MILD STEEL

2. AC MOTOR 1 ELECTRICAL
3. PULLEY 1 CAST IRON
4. BELT 1 NYLON
5. SCOTCH MECHANISM 1 MILD STEEL

6. HACKSAW 2 STAINLESS STEEL

7. SHAFT AND VICE 1 ,2 MILD STEEL

8. BEARING 4 STAINLESS STEEL

 COST ESTIMATION

SL.NO DISCRIPTION COST Rs

1. FRAME 1000

2. AC MOTOR 1500

3. PULLEY 500

4.. BELT 400

5. SCOTCH MECHANISM 500

6.. HACKSAW 500

7. SHAFT AND VICE 1000

8. BEARING 1000

TOTAL 6400
BLOCK DIAGRAM