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    Mechanical OPeration

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    Anshika Rajput
    Horizontal vibrating screens are used for screening dry materials like ore and coal. They have a horizontal screening surface that is mechanically vibrated at high speeds. Two vibrating motors rotate in opposite directions, causing the screen frame to vibrate in a straight-line motion perpendicular to the motor plane. This motion screens and conveys materials while requiring less installation height than inclined screens. Horizontal screens provide consistent material speed, higher efficiency screening, and are often used as tertiary screens. Problems like screen clogging, thick material layers, and bearing issues can be addressed through cleaning, adjusting feed rates and angles, and ensuring proper lubrication.

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    Mechanical OPeration

    Uploaded by

    Anshika Rajput
    29 views10 pages
    Horizontal vibrating screens are used for screening dry materials like ore and coal. They have a horizontal screening surface that is mechanically vibrated at high speeds. Two vibrating motors rotate in opposite directions, causing the screen frame to vibrate in a straight-line motion perpendicular to the motor plane. This motion screens and conveys materials while requiring less installation height than inclined screens. Horizontal screens provide consistent material speed, higher efficiency screening, and are often used as tertiary screens. Problems like screen clogging, thick material layers, and bearing issues can be addressed through cleaning, adjusting feed rates and angles, and ensuring proper lubrication.

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    vibrating screen

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    Horizontal vibrating screens are used for screening dry materials like ore and coal. They have a horizontal screening surface that is mechanically vibrated at high speeds. Two vibrating motors rotate in opposite directions, causing the screen frame to vibrate in a straight-line motion perpendicular to the motor plane. This motion screens and conveys materials while requiring less installation height than inclined screens. Horizontal screens provide consistent material speed, higher efficiency screening, and are often used as tertiary screens. Problems like screen clogging, thick material layers, and bearing issues can be addressed through cleaning, adjusting feed rates and angles, and ensuring proper lubrication.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    29 views10 pages

    Mechanical OPeration

    Uploaded by

    Anshika Rajput
    Horizontal vibrating screens are used for screening dry materials like ore and coal. They have a horizontal screening surface that is mechanically vibrated at high speeds. Two vibrating motors rotate in opposite directions, causing the screen frame to vibrate in a straight-line motion perpendicular to the motor plane. This motion screens and conveys materials while requiring less installation height than inclined screens. Horizontal screens provide consistent material speed, higher efficiency screening, and are often used as tertiary screens. Problems like screen clogging, thick material layers, and bearing issues can be addressed through cleaning, adjusting feed rates and angles, and ensuring proper lubrication.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 10

    MECHANICAL OPERATIONS

    Assignment : screens in industries

    Guided By : Dr Sumit Dhawane

    Presented By : Anshika Rajput (201117011)


    Bhupendra Bhavedi (201117012)
    HORIZONTAL VIBRATING SCREENS
    INTRODUCTION
    It is a device made with a horizontal screening surface
    vibrated mechanically at high speeds and used specially for
    screening ore, coal, or other fine dry materials.
    WORKING
    • WORKING PRINCIPLE:
    Horizontal Vibrating Screens are equipped with two or three vibrating motors rotating in
    opposite directions. This dual motor configuration in the Horizontal Vibrating Screen causes
    the screens frame to vibrate in a linear or straight-line motion perpendicular to the plane of the
    motors.

    • When two vibratory motors of the same


    frequency are fixed to a rigid common base,
    which is freely suspended, or supported and
    run in opposite directions to each other, they
    automatically synchronize to produce a
    straight line motion. When this motion is
    applied to a horizontal Vibrating screen, the
    result is a horizontal action screens suitable for
    screening, conveying and dewatering of a large
    variety of products in limited headroom
    situations
    ADVANTAGES :

    • Large processing capacity and small installation height.


    • Increased suitability on portable plants.
    • Produces a consistent material travel speed along the entire length of the deck.
    • The screen can also be configured to enable a slower travel speed than inclined screens for
    higher efficiency.
    • Additionally, Horizontal Screens typically offer better efficiency (accurate particle sizing)
    than Inclined Screens because the material is retained on the screen longer, with a slower
    travel rate to the end of the screen. This allows more properly sized material to fall through
    the screen openings.
    • they are more often seen as tertiary (third stage) and/or finishing screens.
    PROBLEMS AND MODIFICATIONS
     In daily production, vibration screen will encounter a variety of problems, such as poor screening quality,
    bearing overheating, abnormal sound and so on.

    1) Screen hole blockage

    When the mud content and water content in the feed are high, the material will stick to the sieve hole and block the sieve
    hole. At this time, the sieve hole should be cleaned first, and then the spray amount and the inclination angle of the sieve
    surface should be adjusted appropriately

    2) too thick material on screen

    The excessive thickness of material on screen may be caused by the increase of feeding quantity, blocking of screen hole
    and small inclination angle of screen surface. At this time, it should be adjusted according to the specific situation.

     3) Bearing oil shortage or excessive, oil pollution or inconsistency

    the bearing temperature should be kept between 35 and 60. If the bearing temperature is too high during the test run, there
    may be such problem of oil pollution or bearing oil shortage. At this time, the bearings need to be oiled, cleaned, replaced
    and sealed to check the quality of oil and oil injection.
    APPLICATIONS
    • Mineral washing plant
    • Mining washing plant
    • Trash screens
    • Carbon column safety screens
    • Iron ore beneficiation plant
    • Silica sand washing plant
    • Iron ore washing plant
    • Upgrading the iron ore
    • Clay
    • Digester clean-up
    • Fish and seafood
    THAN
    K Y OU
    !

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