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    ZF Trans-1

    Uploaded by

    Dibas Baniya
    This document contains diagrams and descriptions of various components of a ZF-ERGOPOWER transmission. It identifies parts such as the display unit, range selector lever, power input connector, TCU component, wiring connections, and pressure test ports for various clutches. It also provides information on maintenance items like oil filling/draining locations, recommended oil change schedules, and mounting points on the transmission.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    ZF Trans-1

    Uploaded by

    Dibas Baniya
    84 views42 pages
    This document contains diagrams and descriptions of various components of a ZF-ERGOPOWER transmission. It identifies parts such as the display unit, range selector lever, power input connector, TCU component, wiring connections, and pressure test ports for various clutches. It also provides information on maintenance items like oil filling/draining locations, recommended oil change schedules, and mounting points on the transmission.

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    zf trans-1

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    This document contains diagrams and descriptions of various components of a ZF-ERGOPOWER transmission. It identifies parts such as the display unit, range selector lever, power input connector, TCU component, wiring connections, and pressure test ports for various clutches. It also provides information on maintenance items like oil filling/draining locations, recommended oil change schedules, and mounting points on the transmission.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    84 views42 pages

    ZF Trans-1

    Uploaded by

    Dibas Baniya
    This document contains diagrams and descriptions of various components of a ZF-ERGOPOWER transmission. It identifies parts such as the display unit, range selector lever, power input connector, TCU component, wiring connections, and pressure test ports for various clutches. It also provides information on maintenance items like oil filling/draining locations, recommended oil change schedules, and mounting points on the transmission.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
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    ZF-ERGOPOWER TRANSMISSION

    3WG-130
    ZF TRANSMISSION

    Service
    Training
    Jsr.
    ZF TRANSMISSION

    Service
    Training
    Jsr.
    ZF TRANSMISSION
    DISPLAY UNIT

    Service
    Training
    Jsr.
    ZF TRANSMISSION

    Service
    Training
    Jsr. 2 – DISPLAY UNIT
    ZF TRANSMISSION

    Service
    Training
    Jsr. 3 – RANGE SELECTOR (FNR LEVER)
    ZF TRANSMISSION RANGE SELECTOR (FNR LEVER)

    Service
    Training Lever lock
    Jsr.
    ZF TRANSMISSION

    Service
    Training
    Jsr. 4 – POWER INPUT (22 POLE CONNECTOR)
    ZF TRANSMISSION 8

    Service
    Training
    Jsr. 8 – TCU (EST-37)
    9

    ZF TRANSMISSION

    Service
    Training
    Jsr. 9 – CAN CONNECTION (FOR AEB STARTER)
    ZF TRANSMISSION 10

    Service
    Training
    Jsr. 10 – WIRING
    12
    ZF TRANSMISSION

    Service
    Training
    Jsr. 12 – CONNECTOR (FOR LAPTOP)
    13
    ZF TRANSMISSION

    Service
    Training 13 – CABLE TO INDUCTIVE TRANSMITTER
    Jsr. ( CENTRAL GEAR TRAIN)
    ZF TRANSMISSION

    14

    Service
    Training 14 – CABLE TO INDUCTIVE TRANSMITTER
    Jsr. ( SPEED-ENGINE)
    15
    ZF TRANSMISSION

    Service
    Training 15 – CABLE TO INDUCTIVE TRANSMITTER
    Jsr. ( SPEED-TURBINE)
    ZF TRANSMISSION

    16

    Service
    Training
    Jsr. 16 – CABLE TO TEMP. SENSOR
    ZF TRANSMISSION

    17

    Service
    Training 17 – CABLE TO HYD. CONTROL UNIT
    Jsr.
    (16 POLE CONNECTOR)
    ZF TRANSMISSION

    18

    Service
    Training
    Jsr. 18 – CABLE TO FILTER CLOG PRESSURE SWITCH
    ZF TRANSMISSION

    Service 19
    Training
    Jsr.19 – CABLE TO SPEED SENSOR (OUTPUT & SPEEDO METER
    ZF TRANSMISSION

    Service1- OIL FILLING TUBE & DIP STICK


    Training
    2 - OIL DRAIN PLUG
    Jsr.
    3 – OIL FILTER
    ZF TRANSMISSION DIP STICK

    FIRST OIL CHANGE AT 100 Hrs.


    FURTHER OIL CHANGE AT EVERY 1000 Hrs.
    OIL FILTER TO BE REPLACED WITH EVERY OIL CHANGE
    Service
    Training
    CHECK OIL WITH ENGINE AT LOW IDLE SPEED
    Jsr.
    1 – Clutch shaft (KR)
    2 – Power take-off
    3 – Clutch shaft (KV)
    4 – Clutch shaft (K2)
    ZF TRANSMISSION

    5 – Clutch shaft (K3)


    6 – Output flange (Rear)
    7 – Output flange (Front)
    8 – Output shaft
    9 – Transmission pump
    10 – Input flange
    11 – Converter
    12 – Inductive transmitter
    (for engine speed)

    Service
    Training
    Jsr.
    13 – Clutch shaft (K4)
    14 – Converter relief valve
    15 – Clutch shaft (K1)
    ZF TRANSMISSION

    Service
    Training
    Jsr.
    ZF TRANSMISSION

    Service
    Training
    Jsr.
    1 – Lifting lugs
    2 – Diaphragm
    3 – Holes for trans. Mounting
    ZF TRANSMISSION

    4 – Provision for mounting


    Emergency steering pump
    5 – Output flange
    6 – Drain plug
    7 – Model name plate
    8 - Provision for mounting
    oil filling tube
    9 – Oil filling tube & Dip stick
    10 - Converter

    Service
    Training
    Jsr.
    1 – Lifting lugs
    2 – Power take-off
    3 – Electro hydraulic
    ZF TRANSMISSION

    Controller
    4 – Oil filler tube &
    Dip stick
    5 – Parking brake
    6 – Trans. Mounting
    holes
    7 – Output flange
    8 – Brake disc
    9 – Filter
    10 – Filter head
    11 – Connection for
    system pressure
    Service
    Training
    Jsr.
    48 – Inductive transmitter
    Engine
    47 – Inductive transmitter
    ZF TRANSMISSION

    Central gear train


    21 – Inductive transmitter
    Turbine
    34 – Speed sensor
    Output
    54 – Pressure switch
    Filter clog

    Service
    Training
    Jsr.
    ZF TRANSMISSION

    Service
    Training
    Jsr.
    ZF TRANSMISSION

    Service
    Training
    Jsr.
    65
    ZF TRANSMISSION

    Service
    Training
    Jsr. 65 - System pressure port
    51
    ZF TRANSMISSION

    Service
    Training
    Jsr. 51 – Converter-opening pressure
    68
    ZF TRANSMISSION

    Service
    Training
    Jsr. 68 – System pressure (optional)
    69
    ZF TRANSMISSION

    Service
    Training
    Jsr. 69 – Control (optional)
    ZF TRANSMISSION

    57

    Service
    Training 57 – Pr. Test port - Clutch (K2)
    Jsr. Pr. 16 + 2 bar
    ZF TRANSMISSION

    53

    Service
    Training 53 – Pr. Test port - Clutch (Forward)
    Jsr. Pr. 16 + 2 bar
    ZF TRANSMISSION

    58

    Service
    Training 58 – Pr. Test port - Clutch (K3)
    Jsr. Pr. 16 + 2 bar
    ZF TRANSMISSION

    56

    Service
    Training 56 – Pr. Test port - Clutch (K1)
    Jsr. Pr. 16 + 2 bar
    ZF TRANSMISSION

    55

    Service
    Training 55 – Pr. Test port - Clutch (Reverse)
    Jsr. Pr. 16 + 2 bar
    ZF TRANSMISSION

    60

    Service
    Training 60 – Pr. Test port - Clutch (K4)
    Jsr. Pr. 16 + 2 bar
    SOLENOIDS
    ZF TRANSMISSION

    Y6 Y1
    (K2) (K4)

    Y5 Y2
    (KV) (KR)

    Y4 Y3
    (K3) (K1)
    Service
    Training
    Jsr.
    ZF TRANSMISSION

    Service
    Training
    Jsr.
    ZF TRANSMISSION

    Service
    Training
    Jsr.
    ZF TRANSMISSION

    Service
    Training
    Jsr.

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