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    Manufacturing Technology

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    Hoàng Minh
    The document discusses casting and manufacturing technology. It provides a brief history of casting, noting the earliest known casting was a copper frog from Mesopotamia around 3200 BC. It defines casting as a process where molten metal is poured into a mold and solidifies, taking on the shape of the mold cavity. Sand casting is described as one of the most widely used casting processes, involving packing sand around a pattern to form mold halves, pouring molten metal, and allowing it to solidify before breaking the mold. Forming processes are manufacturing methods used to plasticly deform semi-finished products into final shapes.

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    © All Rights Reserved
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    Manufacturing Technology

    Uploaded by

    Hoàng Minh
    19 views37 pages
    The document discusses casting and manufacturing technology. It provides a brief history of casting, noting the earliest known casting was a copper frog from Mesopotamia around 3200 BC. It defines casting as a process where molten metal is poured into a mold and solidifies, taking on the shape of the mold cavity. Sand casting is described as one of the most widely used casting processes, involving packing sand around a pattern to form mold halves, pouring molten metal, and allowing it to solidify before breaking the mold. Forming processes are manufacturing methods used to plasticly deform semi-finished products into final shapes.

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    The document discusses casting and manufacturing technology. It provides a brief history of casting, noting the earliest known casting was a copper frog from Mesopotamia around 3200 BC. It defines casting as a process where molten metal is poured into a mold and solidifies, taking on the shape of the mold cavity. Sand casting is described as one of the most widely used casting processes, involving packing sand around a pattern to form mold halves, pouring molten metal, and allowing it to solidify before breaking the mold. Forming processes are manufacturing methods used to plasticly deform semi-finished products into final shapes.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    19 views37 pages

    Manufacturing Technology

    Uploaded by

    Hoàng Minh
    The document discusses casting and manufacturing technology. It provides a brief history of casting, noting the earliest known casting was a copper frog from Mesopotamia around 3200 BC. It defines casting as a process where molten metal is poured into a mold and solidifies, taking on the shape of the mold cavity. Sand casting is described as one of the most widely used casting processes, involving packing sand around a pattern to form mold halves, pouring molten metal, and allowing it to solidify before breaking the mold. Forming processes are manufacturing methods used to plasticly deform semi-finished products into final shapes.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 37

    MANUFACTURING TECHNOLOGY

    Manufacturing Technology - MATE230430


    Ass. Prof. Pritadewi Basoeki
    Zalo: +84971934453 (text only)
    Email: basoekivap@gmail.com
    Week - 4
    CASTING
    GLOBAL
    CASTING
    PRODUCTION
     The first casting on record is a copper frog
    from Mesopotamia, dated to around 3200 BC.
     Iron, a more common material cast today, was
    HISTORY
    discovered in China around 2000 BC and first
    used iron in a casting process around 600 BC.
    Process in which molten metal flows by
    gravity or other force into a mold where it
    solidifies in the shape of the mold cavity.

    CASTING
    Casting is one of the easiest classes of
    process to understand. Casting is simply a
    process where a mould is filled with a
    fluid, which then solidifies in the shape of
    the mould cavity.
     Casting can be used to make a vast array of products, from
    gas-turbine blades to cheap plastic toys.
    CASTING  Cast parts can range in size from fractions of centimetres
    and grams to over 10 metres in length and many tonnes.
     Complex 3D shapes can be made using casting processes.
    CLASSIFICATION
    CONSIDERATION
    • Type of metal to be cast
    • Size of part to be cast
    • Required cast accuracy of the part
    • Economics
    • Required secondary operations such
    as machining, hardening, welding,
    and plating
    CLASSIFICATIO
    N
    CASTING

    Parts Made by Casting


    - Big parts
    - Small parts
    Melting Pouring Solidifying

    Melting: to melt Pouring: to pour Solidifying: to


    GENERAL the metal the liquid metal
    into mold
    transform the
    liquid metal into
    PROCESSES solid.
     Pattern is replica of the object to be cast, use to prepare the
    cavity into which molten metal will be poured during the
    casting process.
     Patterns come in many materials, including wood, metal,
    plastics, and wax. 
    PATTERN AND  Mold is negative forms that are used to shape casting
    materials, creating duplicates of the model (object) the
    MOLD mold was made from. The resulting cast will be an exact
    likeness of the shape of the hollow mold form.
     Mold metal must have higher melting temperature than
    casting metal
    EASY WAY….
    The easiest example of what a mold is,
    that almost everyone has used before, is
    an ice cube tray. The hollow forms of
    the mold get filled with water (the
    casting material) to produce ice cubes.
    The cubes are released from the mold
    and voila! Finished cast pieces.
    POURING
    CASTING
    PROCESS
    CASTING
    PROCESS
    SAND
    CASTING

    ONE OF THE MOST WIDELY


    USED CASTING PROCESS
    STEPS OF SAND CASTING
    STEPS OF SAND CASTING
    STEPS OF SAND CASTING
    STEPS OF SAND CASTING
    PATTERN
    PATTERN AND
    MOLD MAKING

     Sand mold making involves


    placing a mold pattern
    blank, packing the sand
    tightly and removing the
    blank before pouring
    molten metal into the
    newly formed mold.
    CLAMPING
    CLAMPING

     Place the cores and close the mold halves and


    securely clamp them together.
     It is extremely important to keep the mold
    halves firmly closed to prevent material loss.
    • The molten metal is kept hot in a furnace at a set
    temperature.
    • After clamping the mold halves, take the molten
    metal from the furnace and pour it into the mold.
    • There should be enough molten metal to fill the
    entire cavity and all channels in the mold. This
    process must be completed quickly to prevent early
    solidification.

    POURING
    COOLING OR
    SOLIDIFYING

     The molten metal is kept hot in


    a furnace at a set temperature.
     After clamping the mold
    halves, take the molten metal
    from the furnace and pour it
    into the mold.
     There should be enough molten
    metal to fill the entire cavity
    and all channels in the mold.
    This process must be
    completed quickly to prevent
    early solidification.
    REMOVAL

     After the preset


    solidification time has
    passed, you can break the
    sand mold and simply
    remove the casting.
     This step, often called a
    shakeout, can be
    completed with a vibrating
    machine. 
    SAND CAST
    PRODUCTS
    FORMING
    PROCESS
    MANUFACTURING –
    FORMING PROCESS
     Manufacturing: transforming raw materials into finished
    goods on a large scale
     Forming: processes are used to convert semi finished
    products into finished products through plastic deformation.
    Deformation
    1. Elastic Deformation
    2. Plastic Deformation
    Elastic and Plastic Deformation
    Elastic
    Deformation
    deformation that is fully reversed (or recovered)
    when the load is removed.
    Plastic
    Deformation
    Force can change the shape of an
    object
    Plastic
    Deformation
    BASIC The ability of a solid material to undergo permanent

    FORMING deformation, a non-reversible change of shape in response to


    applied forces.

    PROCESS
    to be
    Continued

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