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    Managing Change

    Uploaded by

    KamalGoel
    This document summarizes the challenges and initiatives at a smart power plant. It discusses: 1) Operational challenges including flexible operation, equipment breakdowns, and meeting environmental norms. 2) Technologies implemented to increase flexibility, reduce breakdowns, and lower emissions, such as retrofitting controls, online analyzers, and air cooled condensers. 3) The plant's vision of generating emission-free power safely through innovation. 4) Steps taken for training, automation, and artificial intelligence to improve operations. 5) Major initiatives to enhance flexible operation, reduce breakdowns, and lower emissions through technologies like RGMO, CMC, ASLD, and low NOx burners.

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    Managing Change

    Uploaded by

    KamalGoel
    8 views11 pages
    This document summarizes the challenges and initiatives at a smart power plant. It discusses: 1) Operational challenges including flexible operation, equipment breakdowns, and meeting environmental norms. 2) Technologies implemented to increase flexibility, reduce breakdowns, and lower emissions, such as retrofitting controls, online analyzers, and air cooled condensers. 3) The plant's vision of generating emission-free power safely through innovation. 4) Steps taken for training, automation, and artificial intelligence to improve operations. 5) Major initiatives to enhance flexible operation, reduce breakdowns, and lower emissions through technologies like RGMO, CMC, ASLD, and low NOx burners.

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    This document summarizes the challenges and initiatives at a smart power plant. It discusses: 1) Operational challenges including flexible operation, equipment breakdowns, and meeting environmental norms. 2) Technologies implemented to increase flexibility, reduce breakdowns, and lower emissions, such as retrofitting controls, online analyzers, and air cooled condensers. 3) The plant's vision of generating emission-free power safely through innovation. 4) Steps taken for training, automation, and artificial intelligence to improve operations. 5) Major initiatives to enhance flexible operation, reduce breakdowns, and lower emissions through technologies like RGMO, CMC, ASLD, and low NOx burners.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    8 views11 pages

    Managing Change

    Uploaded by

    KamalGoel
    This document summarizes the challenges and initiatives at a smart power plant. It discusses: 1) Operational challenges including flexible operation, equipment breakdowns, and meeting environmental norms. 2) Technologies implemented to increase flexibility, reduce breakdowns, and lower emissions, such as retrofitting controls, online analyzers, and air cooled condensers. 3) The plant's vision of generating emission-free power safely through innovation. 4) Steps taken for training, automation, and artificial intelligence to improve operations. 5) Major initiatives to enhance flexible operation, reduce breakdowns, and lower emissions through technologies like RGMO, CMC, ASLD, and low NOx burners.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 11

    SMART POWER

    PLANT
    “MANAGING CHANGE ACHIEVING EXCELLENCE”

    AMIT KUMAR MAITHIL (NTPC)


    KAMAL GOEL (NTPC)
    CHALLENGES
    *Duration for the dataset is from 1 april 2019 to 14 feb 2020

    FLEXIBLE OPERATION No. of outages


    1
    3 5
    Schedule for MUNPL
    1
    700
    600 2
    500
    400
    MW

    300 8
    200 6
    100
    1
    0
    1 6 11 16 21 26 31 36 41 46 51 56 61 66 71 76 81 86 91 96 BTL RSD Coal quality SG except BTL
    Block C&I Electrical Operation Human Error

    Actual Generation Scheduled Generation


    BREAKDOWN
    *Exact values taken from 28 august,2020 datasheet
    2
    CHALLENGES

    Challenge Normative Actual


    APC &HEAT RATE REDUCTION
    APC 6.25% 8%

    SOx 100 mg/Nm3 1287


    ENVIRONMENTAL NORMS mg/Nm3
    NOx 100 mg/Nm3 513 mg/Nm3

    Water Cons. 3 l/kWh 4 l/kWh


    SAFETY

    3
    TECHNOLOGIES TO FACE THOSE CHALLENGES

    FLEXIBLE OPERATION BREAKDOWN


    Retrofitting of flexible ASLD/Pyrometer
    Control to improve unit Interactive chemistry
    flexibility
    Smart soot blowing
    RGMO
    Online Coal Analyzer
    CMC
    Condition Monitoring

    4
    TECHNOLOGIES TO FACE THOSE CHALLENGES

    icon icon icon

    APC &HEAT RATE REDUCTION SAFETY ENVIRONMENTAL NORMS


    Air Conditioning using VAM Drones for inspection Air Cooled Condenser/Hybrid Condenser
    Using VFD for CT fans/switching of CT Geo-tagging of employees working Fly ash based geo-polymer roads/ pipes
    fans in confined space
    Fly ash based light weight aggregates
    ESP field switching ON/OFF
    Low Nox Burner/FGD/SCR
    Dark mode of lighting
    Performance Analysis Diagnostics and
    Optimization system
    DEPARTMENT VISION
    TO GENERATE EMISSION FREE POWER SAFELY,
    RELIABLY, EFFICIENTLY THROUGH INNOVATION
    AND TEAM WORK

    6
    STEPS TAKEN BY OUR DEPARTMENT

    EQUIPMENTS SPECIFIC
    AVAILABILITY OF PI AUTOMATION VIA DCS TRAINING IN AI
    TRAINING
    We are being provided We are being provided Department acknowledges We are being provided
    training in plants training in PI for data changes suggested by us in training in artificial
    equipments analysis to learn from various DCS logics. intelligence
    different plant’s and their
    equipment’s tripping

    7
    MAJOR INITIATIVE

    FLEXIBLE OPERATION BREAKDOWN


    RGMO ASLD/Pyrometer/Oxygenated
    Treatment
    CMC
    Oil gun purging
    LCFI

    8
    MAJOR INITIATIVE

    icon icon icon

    APC &HEAT RATE REDUCTION SAFETY ENVIRONMENTAL NORMS


    COLTCS Checklist for every process All drains are treated for makeup
    Single stream operation LMI/SOP/JSA to Service Water (WSWS)
    AWRS
    Dry ash evacuation
    Low NOx Burner/FGD/SCR
    INDUSTRY 4.0
    THANK YOU!

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