Steam Boilers

Table of Contents

01
Types and
02
Boilers at
03
Line Tracing of
Efficiencies FFFL Steam Circuit

04
Components in
05
Where Steam is being Utilized
06
Steam Cost
07
Efficiency
Steam plant P&ID (mass Balancing) Calculation Improvement
01 Types And
Efficiencies
 Working of Steam boilers

Combustion Burner
Chamber

Heat Exchanger
Exhaust Stack
 Boiler Costruction Classification

Fire Tube Water Tube Combination

Boilers Boilers Tube Boiler
Hot Gasses flow through metal pipes Water Flows through metal pipes and
Blends water-tube and fire-tube
and head surrounding water. It’s is heated by Surrounding Hot Gasses.
elements for increased efficiency and
suitable for lower pressure It’s suitable for higher pressure
operational flexibility. It's suitable for
requirments. requirments.
varying load demands.
Boiler Efficiencies

Boiler Efficiencies differ

based on the type of Fuel
source being used as
Illustrated in the Bar Graph
Boiler At
FFFL 02
8Tn/Hr Water-Tube Steam Boiler at FFFL

Here you could describe the

company’s mission. A clear
message is a good way to Mission Statement
get down to business. For
example, you could say that
Mercury is the closest planet
to the Sun and the smallest
one in our Solar System
 Boilers at FFFL

Boiler 1 Boiler 2
1. Composite Type Boiler (Fire+Water Tube) 1. Water-Tube Type Boiler

2. 2.5Tn/Hr Steam Production capacity 2. 8Tn/Hr Steam Production capacity

3. 12.5Bar Rated Pressure 3. 22Bar Rated Pressure

4. 180KG Coal Consumption Per ton Steam 4. 140KG Coal Consumption Per ton Steam

5. No Condensate Recovery System 5. Condensate Recovery System

6. Steam Temperature 150C 6. Steam Temperature 200C

 Type of Coal Being Used

Calorific Value Type

6500Kcal/Kg Bituminous

Size
Flash Point
5mm-15mm
>200°C

Sulfur Content Ash Content

<0.5%/>1% 20%
 Boiler Monitoring Instrumentation
Digital
Pressure Temperature Draft Float
Transmitter Transmitter Meter Meter

Flow
Pressure Temperature Level
Transmitter
Guage Guage Probes
 Boiler Control Instrumentation
Pressure
Globe HMI
Safety
Valve Panel
Valve

Gate Valve Stop Motor

Pressure Valve operated
Release
Valve
Valve
 Steam Utilization

Hot Water 100Kg/Hr

300KG/Hr Deaerator

FnV 350KG/Hr

1.5Tn/Hr FF Line 1

FF Line 2 3Tn/Hr
 Process Flow Pumps

Feed Water Condensate Water Scrubber

Pump Tank Pump Pump
Feed Water pump is required to pump Condensate Tank Pump is required to
Wet Scrubber Pumps are required to
Deaerated water into the Boiler at a pump condensate return into the
pump water to the top of the Wet
constant Rate, It has a power rating of Deaeration Tank. It has a power rating
Scrubber Tower. They have a power
22Kw and a flow rating of 10m3/Hr and of
rating of 4Kw, a flow rating of 20m3/Hr
a pressure rating of 30Bar.
and a pressure rating of 2.5Bar. They
also have an IP55 Rating.
 Air Draft Fans

Induced Draft Fan Forced Draft Fan

Induced Draft Fan is responsible for generating a
negative pressure to force the flue gasses out of Forced Draft fan is responsible for supplying
the boiler combustion chamber so that the excess oxygen to the combustion chamber so that fuel
heat can be utilized to increase the boiler efficiency is increased. The Forced Draft fan has a
efficiency. The Induced Draft Fan has a power power rating of 15Kw and a flow of
rating of 55Kw and a flow of
Additional Equipment to Improve Boiler Efficency

Economizer Deaerator
The Feed Water from the Deaeration Tank is used to
Deaerator is fed to the remove O2 and CO2 from the
Economizer which heats the Feed-water and to raise the
water to 120°C using residual temperature of the Feedwater.
heat from the Flue gasses. Chemical Dosing is used for
removal of unwanted gasses and
steam is used to heat the water.

Air-Preheater Wet-Scrubber
The Air preheater heats Air using The Wet-Scrubber showers the
residual heat from the Flue Flue gasses with cold water
gasses and reaches a which reduces the temperature
temperature of up to 90°C which as well as dissolves any particles
helps increase the efficiency of of Sox or Nox which are harmful
the boiler. for the environment.
03
Line Tracing
of Steam
Circuit
1. Stop Valve

2. Globe Valve
 Consumer Steam Requirements

Steam Consumer Pressure Safety Valve Rating Pressure Reducing Valve Rating

Fryer 2500kg/h 23 Bar 20 Bar

Dryer 02 1700kg/h 15 Bar 12Bar

Dryer 01 1700kg/h 15 Bar 12Bar

De oiling Shaker

Fryer Auger

Blanchers 9 Bar

Steam Peeler 700kg/h 21 Bar 16Bar

Warm Air Blower (Hopper Area)

 Characteristics Advantages Disadvantages
Flow meter
Company: Endress+Hauser  Easy Installation  Strainers/filters necessary
 No Moving parts  Straight pipe requirement
Model: Prowirl 200  Less leakage potential  Less accuracy for high or low velocity flow rates
 Low cost
Type: Vortex type flow meter  Unaffected by temperature

Working principle: Obstruction causes areas of alternating differential pressure (von

Karman Effect) which cause a sensor to oscillate and generate a signal which is
interpreted to measure flow.

Pressure Safety Valve Company: ?  Protects system from over pressurization  Can be unreliable
 Easy to maintain  Prone to corrosion
Model: 355sGL  Cost effective  Require regular maintenance

Rating: 1-400Bar/-40 °C -130 °C

Type: Overpressure Relief Mechanism

Working principle: Change in Resistance of silicon chip due to bending by applied pressure
is recorded using a Wheatstone bridge and converted into pressure measurements.
 Them Us
Mercury is the closest planet to the Sun and Venus has a beautiful name and is the
the smallest one in the Solar System—it’s only second planet from the Sun. It’s terribly hot—
a bit larger than our Moon. The planet’s name even hotter than Mercury—and its
has nothing to do with the liquid metal, since atmosphere is extremely poisonous. It’s the
it was named after the Roman messenger second-brightest natural object in the night
god, Mercury sky after the Moon
Competitors
Mars
Despite being red, Mars is a
cold place, not hot. It’s full of
iron oxide, which gives the
planet its reddish cast

Jupiter

Saturn
Yes, this is the ringed planet.
It’s a gas giant, composed
mostly of hydrogen and
helium
Problem Solution
Mercury is the closest planet to the Sun and Venus has a beautiful name and is the second
the smallest one in the Solar System—it’s only planet from the Sun. It’s terribly hot—even
a bit larger than our Moon. The planet’s name hotter than Mercury—and its atmosphere is
has nothing to do with the liquid metal, since it extremely poisonous. It’s the second-brightest
was named after the Roman messenger god natural object in the night sky after the Moon
 Interest 1 Interest 3

Interest 2 Interest 4

Our Company
Mercury is the closest planet to the Sun
and the smallest one in the Solar System
—it’s only a bit larger than our Moon.
The planet’s name has nothing to do
with the liquid metal, since it was named
Your Logo after the Roman messenger god
Market Size 20%
Saturn

20%
Neptune

5%
Mercury
55%
Jupiter
Market Share

Jupiter
Jupiter is a gas giant and also the biggest
planet in our Solar System

10% 25% Venus

Venus has a beautiful name, but it’s terribly
hot, even hotter than Mercury

15% 50% Mars

Despite being red, Mars is a cold place, not
hot. It’s full of iron oxide dust

Saturn
Saturn is a gas giant, composed mostly of
hydrogen and helium
Competition
Analysis

Jupiter Mars Venus Mercury

Competitor 1 Yes Yes

Competitor 2 Yes

Competitor 3 Yes
Our Services

Mercury Venus
Mercury is the closest planet Venus has a beautiful name,
to the Sun but it’s terribly hot

Jupiter Saturn
It’s the biggest planet in our Saturn is the ringed one and
Solar System a gas giant
Break-even
Analysis High Profit
Neptune is the farthest
planet from the Sun

Profit
Saturn is composed of
hydrogen and helium

Break-even Point
Jupiter is the biggest planet
in our Solar System

Loss
Despite being red, Mars is a
cold place

Big Loss
Mercury is the closest planet
to the Sun
Our Plans

Basic Pro Premium

Despite being red, Mars Yes, Saturn is the Jupiter is a gas giant
is a cold place, not hot. ringed one. This planet and the biggest planet
It’s full of iron oxide is a gas giant, in our Solar System. It’s
dust, giving the planet composed mostly of the fourth-brightest
its reddish cast hydrogen and helium object in the sky
Advertising and
Promotion
Advertising
Mercury is the closest planet to the Sun and
the smallest one in the Solar System—it’s only
a bit larger than our Moon

PR
Venus has a beautiful name and is the second
planet from the Sun. It’s terribly hot, even
hotter than Mercury

Online
Despite being red, Mars is a cold place, not hot.
It’s full of iron oxide dust, which gives the
planet its reddish cast
Management
Plan 04
Our Team

Adelyn Keller
You can replace the
image on the screen
with your own

Mark Doe Charles Jones

You can replace the You can replace the
image on the screen image on the screen
with your own with your own
Organizational Chart

Employee 1
Employee 1
Employee 2 Team 1 Team 3

CEO

Employee 1
Employee 1
Team 2 Team 4
Employee 2
05 Operating
Plan
Financial Plan 06
Predicted
Growth

$150M $75M
Mercury Venus
Mercury is the Venus has a
smallest planet in beautiful name, but
our Solar System it’s terribly hot

50% 25%
Saturn Neptune
Saturn is composed Neptune is the
mostly of hydrogen farthest planet from
and helium the Sun
 Does anyone have any questions?

Thanks addyouremail@freepik.com
+91 620 421 838
yourcompany.com
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 Coal
310°C
Hopper
500KG

20Bar
Multi-
Water-Tube Boiler
8Ton/hr
200°C Cyclone
Air
135KG/Tn Pre-Heater
Steam

Exhaust-
Stack
40-60 Micron
Particle
capture Size
90°C
Economiser

Feed Water
185°C
Bituminous 120°C-25Bar
coal 140°C
6500 KCal/KG Feed Water
80°C-25Bar
145°C
5-15mm

140°C
92°C Wet-
85°C-3Bar Scrubber
FF Line 2 Forced-Draft
20Bar Fan Induced-Draft
Condensate
Return Ro-Water FF Line1 15Kw Fan
80°C 5Bar 50Kw
1Bar
Tray-Type
Condensate Deaerator
Tank Steam Header
Nature Icons
SEO & Marketing Icons