CRANE SAFETY:

WELCOME

TO

NISHE CLASSES

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:

OBJECTIVES:
 What is crane
 Types of crane
 Parts of crane
 Hazard and precautions
 What is lifting
 Types of lifting
 Lifting tool and tackles
 Hitch arrangement
 five roles of banksman
 Barricade and signage
 Understand role and
responsibilities of lifting
person.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
OBJECTIVES:

 Lifting Radius
 Load calculation and load chart
 Understand WP requirement for lifting
 Lifting plan
 CRANE SAFETY

What is crane?

 A crane is type of machine generally

equipped with a hoist rope wire
ropes or chain and sheaves that can
be used both to lift and lower
materials and to move them
horizontally.
 It is mainly used for lifting heavy
objects and transporting them to
other places.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
TYPES OF CRANE:
 MOBILE CRANE
 Truck mounted crane
 Crawler crane
 Hydra crane
 All terrain crane
 Side lift crane
 STATIONARY CRANE
 Tower crane
 EOT crane
 Railroad crane
 Floating crane
 Gantry crane
 Stiff leg derrick crane

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
TRUCK MAUNTED CRANE:

 Truck mounted crane and truck

loader crane refer to a truck which
has a crane either at the rear or just
behind that cab which is used to
load an unload goods from the trucks
deck.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
CRAWLER CRANE:

 A crawler crane consists of an

type carriage mounted on a
crawler type undercarriage.
The upper deck and attachment
rotate 360.
A crawler crane features either a
box or a lattice type straight boom
and it may be equipped with an
optional jib(boom extension)

www.nishe.in Contact number 6206299021 PPT By Adil khan

 CRANE SAFETY:
HYDRA CRANE:

 Hydra crane and mobile hydraulic

crane are widely used in the
Indian construction industry for
loading unloading and
transporting materials

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:

ALL TERRAIN CRANE:

 All-terrain cranes
are specially built to handle
all types of terrain
effortlessly and are great for
job sites on locations with
ever-changing weather
conditions. These types of
lifting machines offer greater
mobility and faster speeds
than other alternatives.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:

SIDE LIFT CRANE:

A sidelifter is a specialised vehicle

or semi-trailer used to hoist and
transport ISO standard
intermodal containers over
longer distances.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
TOWER CRANE:

Tower crane is a type of lifting

structure which utilizes a vertical
mast or tower to support a
working boom in an elevated
position. Loads are suspended
from the working boom.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
EOT CRANE:

Electric overhead travelling

crane or EOT crane is one of the
most common types of overhead
crane, or called bridge cranes,
which consist of parallel runways
with a travelling bridge spanning
the gap.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
RAIL ROAD CRANE:

A Railway crane is a type of

locomotive with the function
of lifting, and running on the
railroad and specialized in
heavy lifting works along the
railroad

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
FLOATING CRANE:

A floating crane is type of sea

vessel that has a crane
mounted on it. The earliest
floating crane designs were no
more than old ships ...

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
GANTRY CRANE:

A gantry crane is a type of overhead crane

with a
single or double girder configuration
supported by freestanding legs that move
on wheels or along a track or rail system.
Gantry cranes are usually considered
when there is a reason not to incorporate
an overhead runway system.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
STIFF LEG DERRICK CRANE:

The Stiff leg Derrick is a lifting

device that consists of a boom
with a mast and two sills set apart
usually by 90 degrees and two
diagonal “stiff legs” that go from
top of mast down to far end of sills

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
PARTS OF CRANE:

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
PARTS OF CRANE:
 Outrigger pad or float
 Counter weight
 Auxiliary hoist
 Main hoist
 Hose reel
 Anti two block device
 Headache block
 Main hook or blook
 Boom hoist cylinder
 Offset fly or jib
 Stowed jib or boom extension
 Operator cabin
 CRANE SAFETY:
TOWER CRANE:
 Rear pendant
 Tower apex
 Hoist gear assembly
 Counterweight
 Counter jib
 Turntable
 Operator cabin
 Mast
 Foundation
 Load to lift
 Hooks
 Sheave
 Wire rope
 Trolley
 Boom
 Front pendant

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
EOT CRANE:
 Panel
 Hoist
 Down shop conductors
 Trolley frame
 Pendant festoon
 Trolley festoon
 Pendant cable
 Pendant
 Wire rope
 Hook block
 Bridge drive
 Runway rail
 Bridge grinder
 Bridge idler wheel
 End truck
 End truck bumper
 Runway beam
www.nishe.in Contact No 6206299021 PPT By Adil khan
 CRANE SAFETY
CRANE HAZARD

 Suspended load
 Crane collapse
 Fall of load
 Damage tools and tackles
 Improper singling
 Uneven condition
 Adjacent nearby structures
 Overhead power line
 Mechanical failure
 Improper rigging
 Uncontrolled movement of load

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
PRECAUTIONS:

 Lifting plan
 Permit to work
 Barricading and sign boards
 Third party inspection color coding of crane tools and tackles
 Third party certified crane operator rigging supervisor and rigger
 Only trained and approved rigger shall given the signal
 Crane shall be position away from the adjacent structure and overhead powerlines
 Preventive maintenance of the crane
 Do not stand or stay under the suspended load
 Outriggers shall be completely extended
 Safety devices such as anti two block anemometer limit switch and level indicator shall be installed in crane
 Crane should be positioned on the level ground and outrigger shall be placed on the outriggers pads
 Two taglines shall be used

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
WHAT IS LIFTING:
 A crane is type of machine it is used for lifting heavy thing and transporting one
place to another place.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
TYPES OF LIFTING:
 Tailing lift: tailing lift is the process by
which component such as a columns
and visage are moved from their
horizontal transport position and
moved their vertical installation.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
TENDOM LIFTING:

 A tendon lifting involving more than two crane

hoist or other pieces of powered lifting
equipment.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
MAJOR CAUSES OF CRANE ACCIDENT:

 Crane Rigging failure (rope chain wires etc.)

 Crane mechanical failure
 Crane colliding with other building
 Crane colliding with energized powerlines
 Crane hitting martials people with heavy
materials and objects
 Cranes dropping heavy martials and objects

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY :
MAJOR CAUSES OF CRANE ACCIDENT:

 Crane overturning
 Boom collapse
 Crane hook lifting device failure
 Improper crane selection
 Stormy rain windy rough whether
etc.
 Improper load and crane setup
 Lack of communication
 Lack of maintenance or inspection
 By pass the function system

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
LIFTING TOOLS AND TACKLES:

Chain puller Bow shackle Plate clamp D shackle

chain block

Wire rope sling Web sling T bolt Wire rope

Beam clamp lifter
www.nishe.in Contact No 6206299021 PPT By Adil khan
 CRANE SAFETY:
Shackle Application

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
PLANNING BEFORE START-UP

 Level the crane and ensure support surface is firm and

able to support the load
 Contact power suppliers and determine precautions
 Know the location and voltage of overhead and
underground powerlines
 Know the basic crane capacities limitations and job site
such as location of powerlines unstable soil or high
winds
 Make other personal aware of hoisting activates
 Barricades areas with swing radius
 Ensure proper maintenance and inspection
 Determine safe areas to areas to store materials and
place machinery

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
BEFORE LIFTING CHECK THE THINGS:
 Method statement lifting plan risk and
hazard evaluation and other legal
documents
 Ensure lift calculation are correct
 Ensure ASLI over hoist limit switch boom
limit switch
 Ensure load is within load chart rating for
boom length and load radius of crane

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:

SAFE LIFTING
REQUIREMENTS
 Ensure all safety devices are in place

 Ensure all personnel is a safe distance from the

equipment, the loads and any other objects
within the lift zone and its perimeters

 Ensure loads to be lifted are within the crane’s

capacity per the owner’s manual

 Ensure load/lift limits are fully adhered to

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
WHAT TO INSPECT: WHAT IS TO INSPECT:
 OPREATORS  TPI/insurance/operator competency
must qualify on specific crane job certificates
hazard control measures details and  ASLI/limit switch / boom angel hoist limit
environment. switch
 Must include the job trainings  Correct air pressure and no leakage
 Supervisors / competent person  Adequate communication medium
 Tires properly inflated
 Clearness for tailing swing
 Wire rope wear
 Physical damage to crane
 Loose or missing hardware nuts or bolt
 Fluid leaks

www.Nisha.in Contact No 62062999021 PPT By Adil khan

 CRANE SAFETY:
TYPES OF HITCH:
 Four basic types of hitch used with crane lift.
 1.straight (vertical)
 Choker
 Basket
 bridal

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
HITCH ARRANGMENT:
 Straight (vertical)
 A vertical hitch or straight hitch is the most basic hitch used directly connect a load to a
lifting device . on a vertical hitch the eye of single chain sling is connected to the crane or
hoist hook while the other eyes is connected to an attachment point on the load.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
HITCH ARRANGMENT:
 Choker
 A choker hitch to tighten or snug a sling down securely to provide greater load control. When
using a choker hitch one eye of the hitch is wrapped around the load and then passed through
itself and then attached to the crane or hoist hook.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
 Choker hitches should not be used on unbalanced loads or loose bundles because
the slings will never make full 360 degree contact with the load. For more compete
contact use a double wrap choker hitch.

 Double choker hitch-

 Uses two sling in choker hitch
to provide more contact area
to secure a load.

 Double wrap choker hitch-

 Similar to standard choker hitch
expect that sling is wrapped around
the load twice. This hitch compress
the load and can help prevent it from
slipping out of the sling.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
HITCH ARRANGENT:
 Basket
 Basket hitches distribute a load equally between the two legs of a slings. When using a
basket hitch the load is cradled by running the sling under neath the load and they
attaching both eyes of the sling separately to the hook.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
 Basket hitch can be used as either a single
double or double- wrap configuration:

 Double basket hitch-

 Uses two slings to balance a
load by keeping the slings part.

 Double wrapped basket hitch-

 Similar to standard basket hitch
expect the sling is wrapped around
the load twice. Th provides
excellent load control for loose
martials and good grip on smooth
surface.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
HITCH ARRANGMENT:

 Bridal
 Bridal hitch are used for hoisting an object than has lifting lugs or attachment.
• 1.one two leg bridal
• 2.three leg bridal
• 3.four leg bridal

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
5 SIMPLE RULES FOR A BANKSMAN:

1. Know the weight of the load.

2. Use the right lifting equipment for the job.
3. Attach is correctly of the load ensuring that the book is over the C and G of
the load.
4. Before lifting ensure that’s bands are clear of the slings.
5. Lift slowly and carefully ensure all personal are clear of the load.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
 RAGGING TYPES – HADWARE:
 Shackles
 Eye bolts
 Hoist rings
 Master links
 Turnbuckles
 blocks
shackles Eye bolt Hoist ring

Master link turnbuckles blocks

www.nishe.in Contact No 6206299021 PPT By Adil khan
 CRANE SAFETY:
SHORT ABBREVIATION:

 LMI : Load Movement indicator

 ASLI : Automatic safe load indicator
 SWL : Safe working Load
 Anti two Block Device

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
RIGGER DUTEIS AND RESPOSIBILTIES:

 Ensure you have the correct PPE to carry out your job in site.
 Observe all safety warning signs and any emergency stop signals from anyone.
 Ensure that you aware or fitting equipment.
 Find the weight and correct center or gravity.
 Identify the types of load and locate the maximum radios.
 Identify the hazard powerlines people the error and ground conditions.
 Ensure that the equipment used has a valid test certificates and correct code.
 Ensure that carry out a realize chicon equipment to be used.

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
SINAGES:
SIGNS AND SYMBOLS

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
WARNING SIGNS

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
SIGNS AND SYMBOLS
Mandatory

These requires a specific action or behavior, usually in

respect to the need to wear PPE.
These signs are circular with a solid blue background

and a white pictogram.

Prohibition
These are directed at stopping dangerous behaviors.
They have a black symbol or pictogram on a white
background surrounded by a red border and diagonal cross
bar.
www.nishe.in Contact No 6206299021 PPT By Adil khan
 CRANE SAFETY:
Safe Condition / First Aid

These indicate Points of interest in case of emergency,

security points.
They have a white pictogram on a green background.

Fire equipment

These signs identify particular types of equipment and

locations.
The signs are rectangular or square with a white
symbol or pictogram on a red background.
www.nishe.in Contact No 6206299021 PPT By Adil khan
 CRANE SAFETY:

Mandatory signage Warning Signage Prohibited Signage

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
Safe & First AID Signage Fire Signage

www.nishe.in Contact No 6206299021 PPT By Adil khan

 CRANE SAFETY:
What is Load Chart:

 A crane load chart helps the

operator calculate a
crane's lifting capabilities.
This chart ensures that the
crane that is under operation
does not exceed its lifting
capacity. Load charts take
into consideration how the lift
capacity varies when
considering the distance and
the angle of the lift.

www.nishe.in Contact no 6206299021 PPT By Adil khan

 CRANE SAFETY:

www.nishe.in Contact no 6206299021 PPT By Adil khan

 CRANE SAFETY:

www.nishe.in Contact no 6206299021 PPT By Adil khan

 CRANE SAFETY:

www.nishe.in Contact no 6206299021 PPT By Adil khan

 CRANE SAFETY:

www.nishe.in Contact no 6206299021 PPT By Adil khan

 CRANE SAFETY:

www.nishe.in Contact no 6206299021 PPT By Adil khan

 CRANE SAFETY:

www.nishe.in Contact no 6206299021 PPT By Adil khan

 CRANE SAFETY:

www.nishe.in Contact no 6206299021 PPT By Adil khan