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800 MW

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NTPC / MUNDRA UMPP 5 X 800 MW

ERECTION DATA (PRELIMINARY)

MUNDRA UMPP 5 X 800 MW


A. LIST OF MAJOR EQUIPMENTS

Sl. No. 01. 02. 03. 04. 05. 06. 07. 08.

EQUIPMENT FD Fan PA Fan ID Fan Air heater Mills Gravimetric Feeder ESP Wall blowers LRSB 2 2 2 2 6 6 6

NO. OFF PER BOILER

SIZE FAF 27.5/13.3-1 27.5/13.3PAF 19.3/10.6 2 SAF 45.5 / 28 1 34 VI (T) 78(90) - TRISECTOR HP 1103 36 6XFAA-7x45H -2x81150-2 6XFAA2x81150-

120 66

B.

Collecting Vessel Number ID Length (approx.) (approx. Weight 2 : 660.4 mm. 660. mm. : 32000 mm. mm. : 56.85 tons. 56. tons.

C.

Separator Number ID Length Weight :4 : 660.4 mm 660. : 5500 mm : 7.6 tons

MUNDRA UMPP 5 X 800 MW


D. WATER VOLUME

Sl.NO. 1) 2) 3) 4)

DESCRIPTION Circulation system including Evaporator and separator Economiser System Superheater System Reheater System TOTAL

UNIT m3 m3 m3 m3 m3

WATER VOLUME 116 206 270 387 979

PRESSURE REQUIRED AT TRICHYS T.P FOR BOILER FILL PUMP 1) 2) 3) 4) 5) Highest elevation of Pressure Parts Elevation of T.P for Trichy Static Head Pressure at which the boiler will Be kept during preservation Pressure required at Trichys T.P m m Kg/sq.cm Kg/sq. Kg/sq. Kg/sq.cm(a) Kg/sq.cm(a) Kg/sq. 97.1 97. 8.0 8.9 4.0 12.9 12.

MUNDRA UMPP 5 X 800 MW E. SALIENT DESIGN FEATURES OF 800 MW BOILER Once Through Vertical wall , rifled tube evaporator Two-pass Radiant reheat Balanced draft Low load start-up system upto 40%BMCR load. Tilting Tangential burners Front mill layout, cold PA system Two axial reaction FD fans Two axial reaction PA fans Two axial reaction ID fans Two regenerative Tri-sector air heaters Six vertical spindle bowl mills Six gravimetric feeders (Microprocessor Based) ESP with 50 mg/Nm3 outlet dust emission Micro-processor based BMS, SADC and SB controls.

PRELIMINARY LIST OF HP ERECTION JOINTS


Location Furnace Vertical Wall Back Pass Wall Extended Pass side wall Transition Forging Loose Tube joint Roof tubes Platen SH Platen SH Platen RH Platen RH Final SH LTRH Eco 1&2 Eco Hangers LTRH hangers Eco Links Ring header Riser Pipes Sep to Roof I/L hdr Radial Distributor link Distributor to wall Links common hdr Links to LTSH Link to Platen SH Link to final with desh link to platen rh Steam Cooled Spacer OD of Tube 31.8 63.5 57.2 38.1 63.5 44.5 60.5 63.5 63.5 44.5 60.3 51 57 57 508 457.2 219 368 457.2 159 219.1 457.2 457.2 508 863.6 60 70 25 35 70 65 65 50 P12 Thickness 7.5 11.5 10.0 7.5 11.5 8.6 8.0 4.8 5.0 8.7 Material * SA213T22 SA213T22 SA213T22 SA213T22 SA213T22 T91/T91 TP347H/TP347H T91/T91 TP347H/TP347H T91/T91 -----Quantity per Boiler 13200 5070 660 6480 780 3162 93 3010 90 4275 5130 3480 2300 2600 32 4 76 12 18 100 80 14 12 14 22 100

During Contract depending upon the material selection T23 / T24 / T92 / SUPER 304H / TP347HFG may used.

G. Boiler Weights -Attached H. I. J K. GA Drawings -Preliminary drawings attached

Weight of the Heaviest Ceiling girder - 250 tons Top of steel of Ceiling girder Total painting area - 111 m - 1,60,000 sq.m

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