Universidad Autnoma del Estado de Mxico Facultad de Ingeniera

Transmission linkages

Ana Carolina Snchez Ponce

Contents
1. 2. 3. 4. 5. 6.

Timing plan 3D Models Bill of Materials Assembly sheets Manufacturing processes Conclusions

Timing Plan

3D Models

Linkage Assembly

Shaft 1

Shaft 2

Shaft 3

Shaft 1

Linkage 1

Linkage 2

Plate 2 Linkage 3

Part 1

Transmission cover

Part 2

01

Linkage 1

Bill of Materials
02 Shaft 1 1 03 Linkage 2 1 04 Shaft 2 1
BOM "Transmission linkages" Part number Part name Qty. Material/Manufacturing process Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Turned parts 1) Carbon Steel 2) Turned & grinded Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Turned parts 1) Carbon Steel 2) Turned & grinded Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Turned parts 1) Carbon Steel 2) Turned & grinded Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining

05

Linkage 3

06

Shaft 2

01

Linkage 1

07

Part 1

02

Shaft 1

03

Linkage 2

08

Part 2

04

Shaft 2

09 10

Plate 1 Plate 2

1 1

11

Transmission cover

05

Linkage 3

2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Turned parts 1) Carbon Steel 2) Turned & grinded Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Turned parts 1) Carbon Steel 2) Turned & grinded Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Turned parts 1) Carbon Steel 2) Turned & grinded Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Aluminium / Stamped Aluminium / Stamped Die casting 1) Aluminum die casting material: ADC12, ALSi9CU3 2) CNC milling 3) 100% porosity inspection or ROHS inspection

06

Shaft 2

07

Part 1

Assembly documents
Step 1
insert the eje 1 into the respective hole of the horquilla 1 until the holes onto each of them match.
then put the guarda negra on the interior sides of the horquilla and apply pressure until they are fixed.

Step 2
first insert the tope 1 in the eje 2 until the holes on top of them match. repeat for the tope 2 and eje 3. the insert the eje 2 on the right hole of the horquilla 3 (looking at it like a u) and the eje 3 in the other hole. Finally insert the eje 2 in the horquilla 2

Step 3
Place the axes on the tapa de transmisin. Make sure that the linkage have the following order (from top to bottom) 3-2-1.
Finally screw the placa horquilla 2) and make sure there are no vibrations between components

Manufacturing processes

Die Casting
Die casting is a manufacturing process that can produce geometrically complex metal parts through the use of reusable molds, called dies. The die casting process involves the use of a furnace, metal, die casting machine, and die. The metal, typically a non-ferrous alloy such as aluminum or zinc, is melted in the furnace and then injected into the dies in the die casting machine. There are two main types of die casting machines - hot chamber machines (used for alloys with low melting temperatures, such as zinc)

CNC Milling
Milling is the most common form of machining, a material removal process, which can create a variety of features on a part by cutting away the unwanted material. The milling process requires a milling machine, workpiece, fixture, and cutter. Milling is typically used to produce parts that are not axially symmetric and have many features, such as holes, slots, pockets, and even three dimensional surface contours. Milling is commonly used as a secondary process to add or refine features on parts that were manufactured using a different process. Due to the high tolerances and surface

Forging
Forging is the process by which metal is heated and is shaped by plastic deformation by suitably applying compressive force. Usually the compressive force is in the form of hammer blows using a power hammer or a press. Forging refines the grain structure and improves physical properties of the metal. With proper design, the grain flow can be oriented in the direction of principal stresses encountered in actual use. Forgings are consistent from piece to piece, without any of the porosity, voids, inclusions and other defects. Thus, finishing operations such as machining do not expose voids, because there aren't any. Also coating operations

Turning is a form of machining, a material removal process, which is used to create rotational parts by cutting away unwanted material. The turning process requires a turning machine or lathe, workpiece, fixture, and cutting tool. Turning is used to produce rotational, typically axisymmetric, parts that have many features, such as holes, grooves, threads, tapers, various diameter steps, and even contoured surfaces. Due to the high tolerances and surface finishes that turning can offer, it is ideal for adding

Turning process

Grinding is an abrasive machining process that uses a grinding wheel as the cutting tool. Ginding practice is a large and diverse area of manufacturing and toolmaking. It can produce very fine finishes and very accurate dimensions; yet in mass production contexts it can also rough out large volumes of metal quite rapidly. Compared to "regular" machining, it is usually better suited to taking very shallow cuts, such as reducing a shaft's diameter by half a thousandth of an inch (thou) or 12.7 um. Grinding is a subset of cutting, as grinding is a true metal-cutting

Grinding process

Conclusions
Project management definitely improved by taking in consideration all the activities team members had, beside this project.
No design is finished without proper choice of the manufacturing process, because it highly affects the performance of our part. Once more, metrology is crucial, and by having this in mind before start of project, it was much easier to assembly everyone parts.