Automobile Differential Unit Final
Automobile Differential Unit Final
Automobile Differential Unit Final
DIFFERENTIAL
A differential is a device, usually employing gears It is capable of transmitting torque and rotation through three shafts. It is always used in one of two ways: In one way, it receives one input and provides two outputs (this is found in most automobiles) In the other way, it combines two inputs to create an output that is the sum, difference, or average, of the inputs.
The differential unit is helpful in transmitting the power generated from the crank shaft In case of two wheel drive, it transmits the power to the set of wheels thus causing uniform motion In case of all wheel drive, it transmits the power to all the wheels employing two units of differential.
TYPES OF DIFFERENTIAL
Positive traction differential Limited slip differential Air Locking differential Automatic Torque biasing differential High frictional ZF differential Torsen differential(Tourque Sensing)
SECTIONS IN A DIFFERENTIAL
SIGNIFICANCE OF DIFFERENTIAL
Motion of vehicle in straight path Motion of vehicle in curved path(Turnings) Travelling in uneven roads
PRINCIPLE OF OPERATION
DURING STRAIGHT PATH
Input torque is applied to the ring gear (blue), which turns the entire carrier (blue). The carrier is connected to both the side gears (red and yellow) only through the planet gear (green). Torque is transmitted to the side gears through the planet gear. The planet gear revolves around the axis of the carrier, driving the side gears. If the resistance at both wheels is equal, the planet gear revolves without spinning about its own axis, and both wheels turn at the same rate.
DURING A TURN
In a low traction situation, such as when driving on ice, the amount of torque is limited to the greatest amount that will not cause a wheel to slip under those conditions. Even though a car may be able to produce more torque, there needs to be enough traction to transmit that torque to the ground.
If you give the car more gas after the wheels start to slip, the wheels will just spin faster. Hence to over come this slippery surface problems or off-road stuck problems, we use Limited slip differential (LSD), sometimes called positraction. When a wheel slips, they allow more torque to be transferred to the non-slipping wheel
The clutch-type LSD is probably the most common version of the limited slip differential. This type of LSD has all of the same components as an open differential, but it adds a spring pack and a set of clutches. Some of these have a cone clutch that is just like the synchronizers in a manual transmission.
The spring pack pushes the side gears against the clutches, which are attached to the cage. Both side gears spin with the cage when both wheels are moving at the same speed, and the clutches aren't really needed -- the only time the clutches step in is when something happens to make one wheel spin faster than the other, as in a turn. If one wheel wants to spin faster than the other, it must first overpower the clutch.
The stiffness of the springs combined with the friction of the clutch determine how much torque it takes to over power it. With this limited slip differential, even though the wheel on the ice is not able to transmit much torque to the ground, the other wheel will still get the torque it needs to move. The torque supplied to the wheel not on the ice is equal to the amount of torque it takes to overpower the clutches. The result is that you can move forward, although still not with the full power of your car.
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