ED-B-06.00-04d: Painting

Design specification:
ED-B-06.00-04d
Engineering Division Technical Department CONSTRUCTION, INSPECTION AND MAINTENANCE Page 1 of 21
PAINTING
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o contrato se permita expresamente.
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VERIFICATION OF THE INTEGRITY OF THE PHYSICAL CRISTINA ARRIMADAS ARRIMADAS BERZOSA, CRISTINA PEREDA MILLAN, TERESA
04d NOVEMBER 2022 C.A.B. +01'00'
2022.11.23 11:38:44 2022.11.23 T.P.M.
14:02:51 +01'00'
BARRIERS BERZOSA
REVIEWED CRITERIA FOR EQUIPMENT AND

04c JUNE 2018 C.A.B. C.A.B. T.P.M.
STRUCTURES. ISO 12944 REVIEW
04b JANUARY 2017 EXCEPTION TO ELECTRIC MOTORS DELETED. C.A.B. C.A.B. J.D.P.M.
REVIEWED FLARE AND HVAC PAINTING. MODIFIED

04a NOVEMBER 2016 C.A.B. C.A.B. J.D.P.M.
WHERE INDICATED
04 JUNE 2016 GENERAL REVIEW M.A.J. C.A.B. J.D.P.M.
REVISED BY: CHECKED APPROVED / AUTHORISED

REV. DATE DESCRIPTION
(Name and signature) (Name and signature) (Name and signature)
REVISIONS OF THE SPECIFICATION

© REPSOL S.A. Madrid, last issue 2009-2022
Doc. code: Design specification:
ED-B-06.00-04d PAINTING
Engineering Division Techical Department CONSTRUCTION, INSPECTION AND MAINTENANCE NOVEMBER 2022 Page 2 of 21
TABLE OF CONTENTS
1. GENERAL .................................................................................................................................................. 3
1.1. Introduction ................................................................................................................................................. 3
1.2. Scope ......................................................................................................................................................... 3
1.3. Order of priority ........................................................................................................................................... 3
1.4. Responsibility ............................................................................................................................................. 3
1.5. Measurement units ..................................................................................................................................... 4
2. RANGE OF APPLICATION. ........................................................................................................................ 4
3. DESIGN ...................................................................................................................................................... 4
3.1. Application systems .................................................................................................................................... 4
3.2. Structural steel and piping and equipment supports. ................................................................................... 5
3.3. Storage tanks and spheres ......................................................................................................................... 5
3.4. Silos ........................................................................................................................................................... 5
3.5. Piping, valves and fittings............................................................................................................................ 6
3.6. Sheds and cabinets for fire protection ......................................................................................................... 6
3.7. Vessels. ...................................................................................................................................................... 6
3.8. Flare stacks ................................................................................................................................................ 7
3.9. Equipment not covered by PE-B-0600.01 .................................................................................................... 7
4. PAINT MATERIALS, SURFACE PREPARATION AND APPLICATION OF PAINT....................................... 9
5. VERIFICATION OF THE INTEGRITY OF THE PHYSICAL BARRIERS ....................................................... 10
6. VENDOR´S DOCUMENTATION ................................................................................................................. 10
7. DOCUMENTATION TO BE SUBMITTED BY THE ENGINEERING COMPANY ........................................... 10
8. STANDARDS AND SPECIFICATIONS OF REFERENCE ........................................................................... 11

8.1. Repsol standards and technical specifications ............................................................................................ 11
8.2. Globally relevant codes and standards ........................................................................................................ 11
9. INDEX OF FIGURES AND TABLES INCLUDED IN THIS SPECIFICATION ................................................ 11

9.1. Figures ....................................................................................................................................................... 11
9.2. Tables......................................................................................................................................................... 12
10. APPENDIXES ............................................................................................................................................. 12
TABLE OF CONTENTS © REPSOL S.A. Madrid, last issue 2009-2022

1. GENERAL
1.1. Introduction
This document is part of the latest edition of Repsol technical specifications, and refers also to the latest edition of
the Standards and Codes that are mentioned and/or applicable in it. Particular aspects for each project indicated in
the "Basic Design Data (B.D.D.)” document shall be transcribed to the individual Material Requisition.
The completely or partially application of this specification will be confirmed in the specific B.D.D. of each project.
At points where in this specification reference to specific paragraphs or parts of codes or standards is done, apply
the latest edition of the code or standard unless otherwise stated by Repsol. The indication in this specification of
the standard or code edition in force at the time it was written is aimed to clearly identify the criteria to be applied in
case in later editions have been moved or deleted. Repsol shall be informed in writing in case of discrepancies
between the publication mentioned in this specification and the latest edition of the Code or Standard.
1.2. Scope
This specification establishes the minimum requirements regarding the use of paints to protect elements and
equipment from corrosion in the Repsol’s industrial plants, taking into account the operating and envir onmental
conditions of the element or equipment to be protected.
This specification covers the paint systems, whether applied in workshop or on site, for all the new metallic
surfaces, and most of the cases of maintenance works.
The protection of metallic surfaces in special cases (galvanized, rubber lining, antiacid protection, etc.) is out of
the scope of this specification.
Also, this specification does not cover the painting of buildings.
1.3. Order of priority
In case of conflict between documents, following order of priority shall prevail:

• Compulsory local laws and regulations (provided that in the rest of applicable documents are not more
stringent criteria established).
• Project B.D.D.
• This specification.
• Standard drawings associated with this specification.
• Other referenced codes and standards.
Nevertheless, this discrepancy shall be declared in writing to Repsol before continuing with the process of
design/manufacturing.
1.4. Responsibility
Compliance with the rules and recommendations given in this Specification does not exempt partially or totally,
the designers/supplier, their respective responsibilities and guarantees or any other contractual obligation.
1 GENERAL © REPSOL S. A. Madrid, last issue 2009-2022

1.5. Measurement units
The measurement units to be used shall be the International System (SI), or the Anglo-saxon system of units, to
be stablished at the beginning of the project, though inches for nozzles and pipes diameter and pounds for rating
of flanges shall be used.
2. RANGE OF APPLICATION.
All the surfaces shall be painted with the suitable paint system according to paragraph 3 of this specification,
with the following exceptions (unless otherwise specifically indicated):
• Jackets of insulated lines and equipment, both of aluminum and of galvanized steel and stainless steel.
• Stainless steel and aluminum surfaces, except for those required for aesthetic or signaling reasons.
• Hot galvanized steel and non-ferrous metals, except for those required for aesthetic or signaling reasons (for
example, instrument air lines, drinking water lines, firefighting system lines, etc.)
• Other non-ferrous materials (for example, plastics, polymers, elastomeric materials).
• Mechanized surfaces and contact surfaces with gaskets.
• Clean masonry and concrete (except in those cases in which it is required for repairing.
• Metal sheets for insulation (roofs, etc.).
• Fireproof concrete and mortar, unless it is in an area of very aggressive chemical products or when it is a
part of the manufacturer’s system.
• Nameplates or any kind of special instructions included as a part of the equipment (for example, stamps).
• Valves items, equipment actuating parts, lubricating parts, pumps and compressors shafts and, in general,
any surface or equipment normally lubricated or having very short tolerances.
3. DESIGN
3.1. Application systems
Painting systems to be used shall be the indicated ones in the standard drawing PE-B-0600.01 “Paint systems”.
In this standard drawing, the temperature which limits the use of each paint system is the operating temperature
of the element or equipment to be painted.
Painting system applied in each line or equipment shall be indicated in the relevant box of the Line List (HD-A-
0200.02) and the Equipment List (HD-A-0200.01), as well as in the equipment data sheets and isometric. In that
equipment where the manufacturer’s standard paint is accepted, a description of the paint system shall be
included.
Piping and equipment surfaces prone to be subjected to corrosion under insulation as indicated in ED-N-01.00
“External thermal insulation for equipment and pipes in hot services” shall be coated with under insulation
protection system as per PE-N-0100.01 “Thickness of insulation for equipment and pipes in hot services”
For all considerations, the temperature of the supports (skirts, legs, saddles, etc.) is supposed not to exceed
60 ºC, unless otherwise expressly indicated.
In metal surfaces that should be protected against the fire by means of fireproofing (steel structures, skirts,
saddles, spheres legs, etc.), painting system corresponding should be applied up to and including the
intermediate coat, unless otherwise indicated by the manufacturer of the fireproofing material. However, in any
case, the compatibility of the paint system with the fireproofing material should be verified in order to guarantee
the adherence between both.
2 RANGE OF APPLICATION. © REPSOL S. A. Madrid, last issue 2009-2022

In case of any process element or equipment (with the exception of storage tanks) requiring interior paint, the
paint system to be used, taking into account the operating temperature, the operating pressure and the kind of
product, and it shall be submitted to Repsol for its approval.
3.2. Structural steel and piping and equipment supports.
Regarding the finish of the manufacturing, all the surfaces of structural steel, including those ones that are going
to be fireproofed, shall be painted according to painting systems “Steel structures, skirts and saddles of
equipment” of the standard drawing PE-B-0600.01.
The contact surfaces of all connections to be executed at site shall be painted according to the project
requirements. Galvanized screws shall be used for the galvanized structural steel connections and the screws
without surface treatment shall be used for the rest of structural steel. The screws for structures shall be protected
according to note 28 of the standard drawing PE-B-0600.01.
In the case of screwed connections with slide resistance, contact surfaces shall not be painted and a surface
preparation shall be applied according to the friction coefficient assumed in the connection calculation and the
Table 17 “Classification that may be assumed for friction surfaces” of EN 1090-2 Ed. 2019. After this preparation
inorganic zinc silicate with the certification for the friction coefficient shall be applied. Finally, the remaining
system of protection with paint shall be completed in the field after the screw pre-tensioning.
All the supports with structural steel components shall be painted according to painting systems “Steel structures,
skirts and saddles of equipment” of the standard drawing PE-B-0600.01. Any other paint system shall be
subjected to Repsol approval.
4d 3.3. Storage tanks and spheres
Painting systems for storage tanks and spheres shall be the systems of “Storage tanks and spheres” of the
standard drawing PE-B-0600.01, taking into account the suggestions included in the construction specification
EC-B-53.00 “Painting application”.
The outside surface of the bottoms of the storage tanks shall not be painted.
In case of internal paint for storage tanks, the following scope considerations shall be taken into account:
• In crude oil and slops tanks, the bottom surface, the legs or the roof supports, the first and the last shell
shall be painted.
• In gasoline, naphtha and gasoil tanks, the bottom and the first 50 cm of the lower shell shall be painted.
• The tanks of gasoline, gasoil and kerosene with commercial quality (finished product for marketing) shall
be painted totally on the inside, including the sampler tubes.
• The carbon steel tanks used to storage products which can attack the steel (for example, osmotized water,
condensate, sea water) shall be painted totally on the inside.
• The carbon steel tanks used to storage products which cannot be contaminated with iron (for example,
styrene, drinking water) shall be painted totally on the inside.
• In tanks with insulated walls and not insulated roof, the roof and the 50 cm adjacent to the last shell shall
be painted.
• In carbon steel tanks used to storage products different from the ones indicated before, the following surfaces
shall be painted:
o Tanks at ambient temperature: the bottom and the first 50 cm of the lower shell.
o Tanks with heating systems: no surface shall be painted.
4d 3.4. Silos
The stainless steel, aluminum and plastic silos will not be painted. For carbon steel silos, the paint systems to
be used shall be the systems of “Storage tanks and spheres” of the standard drawing PE-B-0600.01.
3 DESIGN © REPSOL S. A. Madrid, last issue 2009-2022

3.5. Piping, valves and fittings
The paint of above ground piping shall follow the paint systems “Equipment and piping” of the standard drawing
PE-B-0600.01.
For valves in stock provided with corrosion coating by the supplier, the manufacturer standard will be accepted
conditioned to achieve a minimum protection level appropriate for an atmospheric corrosiveness category C3
4d
according to ISO 12944 and with the durability indicated in the Basic Design Data (B.D.D.) document of the
project.
In the case of automatic valves (control and on-off valves) and safety valves and thermal relief valves what is
pointed in paragraph 3.10.5. “Instrumentation” will be applied.
The painting of duplex stainless steel pipes shall be chloride-free.
Scraper traps shall be painted after completion of all tests and final inspection leading to the acceptance of the
equipment.
The anticorrosive protection in underground piping can be done following the painting schemes defined in PE-
B-0600.01 or the coating systems from ED-N-03.00 “Polyethylene coating for pipes”. The protective coating
system selected shall be defined in the D.B.D. of each project.
The protection of ductile cast iron pipes shall be carried out as indicated in the section "Materials" of the ED-S-
01.00 “Underground drainage systems”.
3.6. Sheds and cabinets for fire protection
The sheds or cabinets whole surface shall be painted with one coat of primer paint and two coats of red enamel
finish paint.
3.7. Vessels.
The paint of vessels shall follow the paint systems “Equipment and piping” of the standard drawing PE-B-
0600.01. The paint systems “Underground steel drums” of the standard drawing PE-B-0600.01 shall be used in
underground steel drums.
The paint system to be applied in equipment with different operating temperatures will be according to the
temperature of each area, not according to the maximum operating temperature of the equipment. The paint
system under insulation, the insulation and the paint system of the non-insulated area will overlap in the transition
from the insulated area to the non-insulated area, according to figure 1.
Figura 1. Paint systems overlap in equipment with different operating temperatures
In vessels for hydrofluoric acid alkylation service, the external edges of flanges and of threaded fittings shall be
painted with a coat of hydrofluoric acid detection paint (VALSPAR No. 220-Y-7 or equivalent).
In any case, painting shall only be undertaken after having carried out all tests leading to the acceptance of the
vessel.

3.8. Flare stacks
Painting shall completely comply with the equipment and piping painting scheme of this specification and
standard drawing PE-B-0600.01, with the following special requirements:
• For structure, select paint system nº 1 of standard drawing PE-B-0600.01.
• For flare stack (except flare tip), select paint system nº 1 of standard drawing PE-B-0600.01.
• For liquid seal, select paint system nº 15 of standard drawing PE-B-0600.01.
3.9. Equipment not covered by PE-B-0600.01
3.9.1. General
Any equipment that could be included in the classifications below and not covered by painting systems detailed
in PE-B-0600.01, manufacturer standard will be accepted, conditioned to achieve a minimum protection level
appropriate for an atmospheric corrosiveness category C4 for equipment installed outdoors, and C3 for those
4d installed indoors, according to standard ISO 12944, unless other level of protection is specified in the following
paragraphs or the Material Requisition, and with the durability indicated in the Basic Design Data (B.D.D.)
document of the project.
3.9.2. Rotatory equipment and other machinery
The manufacturer standard will be acceptable conditioned to achieve a minimum protection level appropriate for
4d an atmospheric corrosiveness category C4 (durability M), according to standard ISO 12944 unless other
particular criteria is defined in the specifications for this equipment, which shall be applied.
3.9.3. Air conditioning units
For units package of air conditioning for rooms of computers, the cupboard and the panels of the cooling unit
shall be painting treated to the oven of high temperature. The manufacturer standard will be acceptable
conditioned to achieve a minimum protection level appropriate for an atmospheric corrosiveness category C3
(durability M) or higher, according to standard ISO 12944.
3.9.4. Electrical equipment
• Motors
The paint to be applied shall have anti-static characteristics, with a 25% aluminum limit in weight.
The end of the shaft will have an anti-oxidizing treatment for its protection during transportation and storage.
• Busbar ducts
All the metallic parts of the busbar ducts (including the metallic supports of the ducts) shall be properly treated
to prevent corrosion, preferably by using galvanized materials and the subsequent application of
phosphatized primers and one coat of baked paint to prevent deterioration. In indoor and controlled
environments, they shall have, at least, a galvanized treatment.
The external painting color shall be done as indicated in table IV or table V of this specification, depending
of the place of installation. Other paints are allowed, submitted to Repsol’s approval, if the solar absorption
coefficient is similar, so that allows the duct to reach the maximum conduction capacity.
The paint, external or internal, shall be fireproof and with low caloric power, and one coat of antirust paint
shall be applied.
Painting might be intumescent or projected mortar type and shall comply with the specification ED-N-02.00
“Passive Fire Protection of Structures, Equipment and CableTrays”

The internal paint of the enclosure shall be designed to withstand internal condensations. The color of the
finish coat shall follow the indications shown in (table IV or table V, depending of the place of installation) in
order to improve the heat transfer from the busbars.
• Transformers
All the metallic surfaces and external devices of the transformers shall be properly treated to prevent
corrosion in the environmental conditions detailed in the paragraph “Environmental design conditions” of the
specification ED-P-05.01 “Distribution transformers”. Moreover, this treatment shall be resistant to the action
of the insulating oil used.
The cooling radiators shall be hot-dip galvanized and shall be arranged to make easier the following paint
application, with the rest of the transformer elements.
After the termination of the corresponding sheet treatment, the following finish paint shall be considered
preferably:
o Two coats of antirust epoxy primer.
o Three coats of epoxy finish.
The total dry film thickness shall not be less than 140 microns for power transformers and 80 microns for
distribution transformers.
For oil-immersed distribution transformers, the paint shall be applied over the galvanized finish; for dry
distribution transformers, the flange shall be hot galvanized and later painted.
With the previous approval of Repsol, the oil-immersed distribution transformers could be allowed not to be
painted, due to the fact that the anti-corrosion protection is always guaranteed because the transformer tank
and the radiators are hot galvanized.
• Transformers neutral earthing cabinet
Earthing cabinets shall be painted once the plate has been carefully cleaned. Paint shall consist on one coat
of chlorinated rubber primer and two finish coats of air dry emanel. The minimum total thickness shall be 60
microns.
• Junction boxes and accessories
The color of the boxes shall be indelible and weather-resistant (rain, saline environment, UV radiation, etc.)
so that it does not degenerate.
Chlorinated epoxy paint or similar shall be used.
The boxes will have the following finish:
o Intrinsically safe boxes light blue (RAL 5012 or similar authorized color).
o Non-intrinsically safe boxes light gray (RAL 7001 or similar authorized color).
For the special case of stainless steel boxes, install them without painting is accepted, in case to install them
in marine environments it will be necessary to have an anticorrosion treatment. In these cases and for
polyester reinforced boxes that only could be supplied in the standard color of the manufacturer, the
intrinsically safe boxes shall be identified by means of an additional label in blue color (RAL 5012 or similar)
that indicates “Intrinsically Safe Circuits”.
• Electrical power supply to instruments panels
Electrical power supply to instruments panels shall have clear grey color (RAL 7032), painted and varnished
in origin.
• Electric switchboards
The switchboard manufacturer will submit his painting standards for Repsol approval. The color of the paint
will generally be light grey RAL-7032. The average thickness considered to be sufficient for the majority of
cases is 70 microns, although this value may vary in exceptional cases.
• DC UPS system, AC-UPS systems and AC variable speed drivers
All metal parts of the distribution panels shall be properly treated against corrosion and deterioration of the
paintwork.

Unless the manufacturer suggests an equivalent treatment, which shall be subject to the approval of Repsol,
the cycle shall consist of degreasing, stripping, phosphatizing, passivation and giving a finish coat to the
plates.
An anti-corrosive primer shall be applied.
Outer surfaces shall receive two coats of oil-and-moisture-resistant enamel; internal parts shall receive one
layer of special anti-condensation varnish.
Hinges, screws and bolts should be stainless-steel or given a cadmium coating; normal paint is not acceptable
as an anti-corrosive protector.
Moving metal components and all components subject to some kind of friction should be protected with
anticorrosive grease.
RAL color of the equipment shall be defined in the project.
• Synchronous generators
The manufacturer shall send their painting procedure along with their bid, which should be approved by
Repsol. The RAL color of the finish coat shall be defined in the project.
3.9.5. Instrumentation
For all instruments, automatic valves (control and on-off valves), actuators, safety valves and thermal relief
valves, manufacturer’s standard paint will be accepted, with the prior approval of Repsol, conditioned to achieve
a minimum protection level appropriate for an atmospheric corrosiveness category C4 (durability M) according
to standard ISO 12944. All this equipment does not require later application of paint, unless specifically required
to repair paint damage or to match a certain finish color.
3.9.6. Instrumentation
For all instruments, automatic valves (control and on-off valves), actuators, safety valves and thermal relief
4d
3.9.7. Fired heaters and boilers.
Unless parts and equipment subjected to the standard drawing PE-B-0600.01, manufacturer standard will be
accepted under considerations specified in point 3.9.1.
In case refractory acid resistant coating is required, including for anchoring, ED-F-04.00 and standard ISO 8501-
1 will be applicable.
The surfaces of the flanges covered by the stiffener profiles, and the faces of these in contact with the sheet,
shall be cleaned and painted before its final placing, to avoid later impediments.
4d 3.9.8. Other applications
For other applications such us reflectant painting for fired heaters, temperature-sensitive paints, internal
anticorrosive painting for vegetable oils or used cooking oils, hydrofluoric acid detection paint (according point
3.7) vendor standards shall be followed for handling, storage, surface preparation and application, being
excluded this Specification and EC-B-53.00.
4. PAINT MATERIALS, SURFACE PREPARATION AND APPLICATION OF PAINT.
The paint materials and manufacturers should be those indicated in the construction specification EC-B-53.00,
and will have to follow all the prescriptions and recommendations there indicated.
The surface preparation and the application of the paint shall comply with the construction specification EC-B-
53.00.
The scope of the works, whether done in the workshop or on site, shall be carried out according to the
construction specification EC-B-53.00.
4 PAINT MATERIALS, SURFACE PREPARATION AND APPLICATION OF PAINT. © REPSOL S. A. Madrid, last issue 2009-2022
5. VERIFICATION OF THE INTEGRITY OF THE PHYSICAL BARRIERS

4d
Appendix II of this specification provides the performance standard sheet CP-025 “Anticorrosive Painting /
Protection” that the engineering company shall complete in the Project. The engineering company shall include
the project drawing code and the references of the engineering and vendor deliverables, in order to verify the
compliance of each barrier with the provision at the design stage.
6. VENDOR´S DOCUMENTATION
Documentation to be provided by Vendor is indicated in the Requisition and, as a minimum, shall include those
established below. Also, identification, treatment, and format shall be as per specification ED-A-09.00
Requirements for vendor´s documents preparation.
TABLA I. VENDOR´S DOCUMENTATION
Phase Computer file (*)

Description of the
document / Name Upon delivery of
With the bid During the order Native Other
the equipment
Declaration of fulfilling this

X X
specification
Detailed procedure of
X X X
coating application
Technical data sheet of

X X X
product to applicate
Certification of fulfilling the

protection level according to X X X
ISO 12944 standard**
(*) The computer format the final documents shall be sent in:
• Other: other non-editable format, for example Acrobat PDF.
(**): Only required for those equipments not covered by PE-B-0600.01, and should be expedited by a third part.
7. DOCUMENTATION TO BE SUBMITTED BY THE ENGINEERING COMPANY
For those operating conditions (fluid, material, temperature, etc.) not foreseen in this specification, the
Engineering Company will develop the painting systems to be used and will be submitted for Repsol approval.
Documentation issued by the Engineering Contractor shall follow specification ED-A-10.00, Requirements for
engineering drawings and documents. General part.
4d The Engineering shall fill the following performance standard sheet: CP025: Anticorrosive Painting/Protection.
5 VERIFICATION OF THE INTEGRITY OF THE PHYSICAL BARRIERS © REPSOL S. A. Madrid, last issue 2009-2022
8. STANDARDS AND SPECIFICATIONS OF REFERENCE
8.1. Repsol standards and technical specifications
4d 8.1.1. Design specifications
ED-A-09.00 Requirements for vendor´s documents preparation

ED-A-10.00 Requirements for engineering drawings and documents. General part.
ED-F-04.00 Refractory material
ED-N-01.00 External thermal insulation for equipment and pipes in hot service
ED-N-02.00 Passive fire protection of structures equipment and cable trays
ED-N-03.00 Polyethylene coating for pipes
ED-P-05.01 Distribution transformers
ED-S-01.00 Underground drainage systems
8.1.2. Construction specifications
EC-B-53.00 Painting application.
8.1.3. Standard drawings
PE-A-0200.02 P&ID Drawings. Fluids numbers and acronyms

PE-B-0600.01 Paint systems
PE-N-0100.01 Thicknesses of insulation for equipments and pipes in hot service
8.1.4. Data sheets
HD-A-0200.01 Equipment list

HD-A-0200.02 Line list
4d 8.2. Globally relevant codes and standards
EN 1090 Execution of steel structures and aluminum structures

ISO 12944 Paint and varnishes
ISO 8501-1 Preparation of steel substrates before application of paints and related products —
Visual assessment of surface cleanliness — Part 1: Rust grades and preparation
grades of uncoated steel substrates and of steel substrates after overall removal of
previous coatings
SSPC-SP11 Power-Tool Cleaning to Bare Metal
9. INDEX OF FIGURES AND TABLES INCLUDED IN THIS SPECIFICATION
9.1. Figures
Figura 1. Paint systems overlap in equipment with different operating temperatures
Figura 2. Signs for pipes and storage tanks (except RELAPASAA)
8 STANDARDS AND SPECIFICATIONS OF REFERENCE © REPSOL S. A. Madrid, last issue 2009-2022

Figura 3. Signs for pipes and storage tanks in RELAPASAA
Figura 4. Text direction and position of the arrow showing the flow direction in pipes
9.2. Tables
TABLA I. VENDOR´S DOCUMENTATION
TABLA II. CHROMATICITY FOR LINES (EXCEPT RELAPASAA)
TABLA III. CHROMATICITY FOR LINES IN RELAPASAA
TABLA IV. CHROMATICITY FOR ELEMENTS AND EQUIPMENT (EXCEPT RELAPASAA)
TABLA V. CHROMATICITY FOR ELEMENTS AND EQUIPMENT IN RELAPASAA
10. APPENDIXES
APPENDIX I COLORS
4d APPENDIX II PERFORMANCE STANDARD SHEET
10 APPENDIXES © REPSOL S. A. Madrid, last issue 2009-2022

APPENDIX I
COLORS
Unless, specific indication in D.B.D, the colors of the paint to be used in the finish coat of lines and equipment
and in the stripes to identify the line service are indicated below.
LINES
a) Finish coat color.
The colors to be used in the lines shall be according to the table II and table III.
The NON INSULATED lines (and sometimes equipment, in the case of auxiliary services) shall be totally
painted according to the corresponding paint system, with the finish coats of the basic color of each group,
excepting the color of the signs for pipes and storage tanks as detailed in the Figure 2 and Figure 3.
In the INSULATED lines (and sometimes equipment, in the case of auxiliary services) two identifying stripes
shall be painted on the insulation jacket (galvanized steel, stainless steel or aluminum), according to th e
indicated in the Figure 2 and Figure 3.
The block valves of all lines shall be finished aluminum synthetic or anticaloric colors whenever applies.
b) Stripes to identify the service of the line.
When indicate in D.B.D, the lines shall be distinguished according to the fluid. A compact ring-shaped
identifying stripe of dark red color (RAL 3009) shall be painted upon the finish color according to Figure 2 and
Figure 3.
This identifying stripe shall be painted at the following places:
o At both sides of a valve.
o At both sides of an elbow.
o At both sides of a set of flanges.
o At the three ends of a tee o graft.
o At 25 cm (9.84 in) above the ground level, when the line has to be buried.
o At both sides of an expansion bellow or loop.
o Each 50 m (164.04 ft) in straight stretches without fittings.
o When the distance between two stripes is, as indicated above, greater than 50 m and less than 100 m,
an intermediate stripe shall be painted equidistant from the others.
In insulated pipes, the identifying stripes shall be painted at both side of the dark red ring-shaped stripe with
the color indicated in the Figure 2 and Figure 3.
c) Signs of pipes and storage tanks.
The signs of pipes cover the text, the dark red ring-shaped stripe, the identifying stripes for insulated pipes
and the arrow showing the flow direction.
The black (RAL 9017) alphabetical characters corresponding to the product (see “identification code” in table
II and III) shall be labelled on the dark red ring-shaped stripe. The text direction shall be according to the
Figure 4.
Fluid identification codes shall be indicated in the project BDD of the project and failing that, identification
codes shall be as per indicated on the sheet corresponding to the installation of the standard drawing PE -A-
0200.02 "P&ID diagram drawing. Numbers and letters for identification of fluids"
The arrow showing the flow direction shall be labelled with black color (RAL 9017). The size and the direction
of this arrow are indicated in the Figure 2, Figure 3 and Figure 4. The arrow shall be located a distance of
“2h” from the dark red ring-shaped stripe in case of non-insulated pipes and from the identifying stripes in
case of insulated pipes.

D (") L (mm) h (mm)

<1 200 10 THE DIAMTER “D” TO
BE CONSIDERED IN
1 - 1 1/2 200 20 INSULATED LINES
2 - 2 1/2 200 30 WILL BE THE
3 - 31/2 200 40 EXTERNAL
DIAMETER,
4 - 5 1/2 200 50 INCLUDING THE
>6 4/3 D 1/3 D INSULATION.
9
4.h
2.h
h
3
3
4.h
ARROW SHOWING THE FLOW DIRECTION

Figura 2. Signs for pipes and storage tanks (except RELAPASAA)

ONE FINISH COAT,

FINISH COLOUR COLOUR AS SHOWN IN
AS SHOWN IN TABLE II
TABLE II (NOTE 1)
D (") L (mm) h (mm)

<1 200 10 THE DIAMTER “D” TO
BE CONSIDERED IN
1 - 1 1/2 200 20 INSULATED LINES
2 - 2 1/2 300 30 WILL BE THE
3 - 31/2 300 40 EXTERNAL
DIAMETER,
4-5 300 50 INCLUDING THE
6-7 600 80 INSULATION.
8-9 600 100

> 10 800 120
9
4.h
2.h
h
3
3
4.h
ARROW SHOWING THE FLOW DIRECTION

NOTE 1: The identifying stripes for insulated steam in RELAPASAA will be orange colored (RAL 2010).
Figura 3. Signs for pipes and storage tanks in RELAPASAA
A: Upward flow
B: Downward flow
C: Flow to the right
D: Flow to the left
Figura 4. Text direction and position of the arrow showing the flow direction in pipes

TABLA II. CHROMATICITY FOR LINES (EXCEPT RELAPASAA)
FLUID COLOR
PRODUCT Process ALUMINIUM RAL 9006

Service or Plant Raw Water GREEN RAL 6002
Filtered or Service Water GREEN RAL 6002
Drinking Water GREEN RAL 6002
Treated, Softened or Osmotized Water GREEN RAL 6002
Cooling Water, Supply GREEN RAL 6002
Cooling Water, Return GREEN RAL 6002
WATER Demineralized water GREEN RAL 6002
Oily Condensate GREEN RAL 6002
Effluent Water GREEN RAL 6002
Process Water GREEN RAL 6002
High Pressure Boiler Feed Water GREEN RAL 6002
Medium Pressure Boiler Feed Water GREEN RAL 6002
Low Pressure Boiler Feed Water GREEN RAL 6002
FIRE SIGHTING
Fire Fighting Material and Equipment RED RAL 3000
SYSTEM
Instrument Air BLUE RAL 5019
INERT GASES Plant Air BLUE RAL 5019
Nitrogen GRAY RAL 7030
Gas to Flare YELLOW RAL 1021
Fuelgas YELLOW RAL 1021
LIQUID AND Fuel Oil, Return YELLOW RAL 1021

COMBUSTIBLE Fuel Oil, Supply YELLOW RAL 1021
GASES
Hydrogen YELLOW RAL 1021
Fuel Oil, Production YELLOW RAL 1021
Fuel Gas, Production YELLOW RAL 1021
Very High Pressure Steam ORANGE RAL 2010
High Pressure Steam ORANGE RAL 2010
Medium Pressure Steam ORANGE RAL 2010
Low Pressure Steam ORANGE RAL 2010
STEAM AND
Very Low Pressure Steam ORANGE RAL 2010
CONDENSATE
Desuperheated High Pressure Steam ORANGE RAL 2010
High Pressure Condensate ORANGE RAL 2010
Low Pressure Condensate ORANGE RAL 2010
Very Low Pressure Condensate ORANGE RAL 2010
50% Caustic Soda WHITE RAL 9010
20% Caustic Soda WHITE RAL 9010
CHEMICAL
PRODUCT Acids, 98% WHITE RAL 9010
Fresh Caustic Soda WHITE RAL 9010
Used Caustic Soda WHITE RAL 9010
Discharge to Atmosphere DEPENDS ORIGIN
MISCELLANEOUS
Purge (liquid hydrocarbons) Blowdown DEPENDS ORIGIN

TABLA III. CHROMATICITY FOR LINES IN RELAPASAA
FLUID COLOR
PRODUCT Process ALUMINIUM RAL 9006

Tempered water - supply GREEN RAL 6002
Tempered water - return GREEN RAL 6002
Cooling water - supply GREEN RAL 6002
Cooling water - return GREEN RAL 6002
WATER
High pressure boiler feed water GREEN RAL 6002
Medium pressure boiler feed water GREEN RAL 6002
Desmineralized / Osmotic water GREEN RAL 6002
Service or plant raw water GREEN RAL 6002
Sour water ALUMINIUM RAL 9006
Process water GREEN RAL 6002
WATER Wastewater GREEN RAL 6002
Drinking water GREEN RAL 6002
Clean water GREEN RAL 6002
FIRE SIGHTING
Fire Fighting Material and Equipment RED RAL 3000
SYSTEM
Instrument air LIGHT BLUE RAL 5012
Plant or service air LIGHT BLUE RAL 5012
OCHER
Nitrogen RAL 1007
YELLOW
OCHER
Sour gas to flare system RAL 1007
YELLOW
OCHER
Flare system RAL 1007
YELLOW
OCHER
Fuel gas – low pressure supply RAL 1007
INERT GASES YELLOW
OCHER
High pressure natural gas RAL 1007
YELLOW
OCHER
Medium natural gas RAL 1007
YELLOW
OCHER
Low pressure natural gas RAL 1007
YELLOW
Fuel Oil, supply ALUMINIUM RAL 9006
Fuel Oil, return ALUMINIUM RAL 9006
Hydrogen ALUMINIUM RAL 9006
Very high pressure steam GRAY RAL 7040
High pressure steam GRAY RAL 7040
STEAM AND
Medium pressure steam GRAY RAL 7040
CONDENSATE
Low pressure steam GRAY RAL 7040
Very low pressure steam GRAY RAL 7040
Steam out GRAY RAL 7040
STEAM AND
Very high pressure condensate GRAY RAL 7040
CONDENSATE
Condensate GRAY RAL 7040

FLUID COLOR
Fresh caustic VIOLET RAL 4008

Spent caustic VIOLET RAL 4008
Lean / Rich amine ALUMINIUM RAL 9006
MDEA ALUMINIUM RAL 9006
Liquid sulphur ALUMINIUM RAL 9006
CHEMICAL Acid VIOLET RAL 4008
PRODUCT Fluoridric acid VIOLET RAL 4008
Clorhidric acid VIOLET RAL 4008
OCHER
Acid gas (SH2) RAL 1007
YELLOW
OCHER
Ammonia RAL 1007
YELLOW
Sodium hypochloride or chlorine gas VIOLET RAL 4008
Discharge to atmosphere ALUMINIUM RAL 9006
Pump out ALUMINIUM RAL 9006
Chemical water drainage ALUMINIUM RAL 9006
MEA drainage ALUMINIUM RAL 9006
Oily water sewer ALUMINIUM RAL 9006
MISCELLANEOUS Process sewer / Blow down ALUMINIUM RAL 9006

Sanitary water sewer GREEN RAL 6002
Acid / base sewer VIOLET RAL 4008
OCHER
Gas purge RAL 1007
YELLOW
Slops ALUMINIUM RAL 9006
Sludge GREEN RAL 6002
Seal oil ALUMINIUM RAL 9006
Hot oil system ALUMINIUM RAL 9006
Lube oil ALUMINIUM RAL 9006
Flushing / Washing oil ALUMINIUM RAL 9006
Liquid disulphurs ALUMINIUM RAL 9006
Gas disulphurs ALUMINIUM RAL 9006
Polyelectrolyte ALUMINIUM RAL 9006
MISCELLANEOUS Corrosion inhibitor ALUMINIUM RAL 9006
Polymerization inhibitor ALUMINIUM RAL 9006
Antifoam injection ALUMINIUM RAL 9006
Presulphurization injection ALUMINIUM RAL 9006
Dispersant ALUMINIUM RAL 9006
Sodium bisulphite ALUMINIUM RAL 9006
Alumina sulphate ALUMINIUM RAL 9006
Biocide ALUMINIUM RAL 9006

EQUIPMENT
The finish colors for equipment (up to first flange connection) and their attached elements shall follow table IV
and table V, unless otherwise indicated by the Industrial Complex or the project B.D.D.
For equipment not included in the table IV and table V, the finish color shall be indicated in the bid request or in
the order requisition, as indicated by the Complex.
The signs of storage tanks, spheres and general equipment shall be painted according to the Complex‘s
instructions.
TABLA IV. CHROMATICITY FOR ELEMENTS AND EQUIPMENT (EXCEPT RELAPASAA)
BASIC RAL
ELEMENT OR EQUIPMENT
COLOR COLOR
Tanks (shell and roof) White RAL 9010
Spheres White RAL 9010
Structures attached to tanks and spheres Green RAL 6005
To be indicated by the
Handrails of tanks and spheres
Complex
Drums, exchangers, towers Aluminum RAL 9006
Fire heaters, tubes Aluminum RAL 9006
Pumps, compressors, turbines Green RAL 6019
To be indicated by the
Structures and supports
Complex
Motors Gray RAL 7030
Switchboards Light gray RAL 7032
Capacitor banks Light gray RAL 7032
Light yellow
Busbar ducts RAL 1015
(*)
Enclosure interior of busbar ducts Black RAL 9004
Junction-boxes (**) Gray RAL 7042
Electrical equipment – control desks, etc. Green RAL 6005
Instrumentation – instruments supports, etc. Green RAL 6005
(*) Previous approval of Repsol, other colors with a similar solar absorption coefficient could be allowed in order
to get the maximum conduction capacity of the duct.
(**) When the construction material is aluminum alloy.

TABLA V. CHROMATICITY FOR ELEMENTS AND EQUIPMENT IN RELAPASAA
BASIC RAL
ELEMENT OR EQUIPMENT
COLOR COLOR
Tanks (shell and roof) – Crude oil, gasoil and

NILE GREEN RAL 6019
gasolines
BOTTLE
Tanks (shell and roof) – Wastewater RAL 6005
GREEN
Tanks (sheel and roof) – Water GREEN RAL 6001
Spheres WHITE RAL 9010
Stairs, ladders, handrails, platforms and their

YELLOW RAL 1003
frames
Structures and supports GREEN RAL 6001
GRAY RAL 7040

Drums, exchangers, towers
ALUMINIUM RAL 9006*
Fire heaters ALUMINIUM RAL 9006
GRAY RAL 7040

Pumps, compressors, blowers
ALUMINIUM RAL 9006
Turbines ALUMINIUM RAL 9006
ELECTRIC
Electric motors RAL 5010
BLUE
Field electric switchboards LIGHT GRAY RAL 7032
Field instrument switchboards LIGHT BLUE RAL 5015
Control room boards (electric and instrument) LIGHT GRAY RAL 7032
GREENISH
Transformers and power generators RAL 5010
BLUE
Capacitor banks LIGHT GRAY RAL 7032
Busbar ducts LIGHT GRAY RAL 7032
Inner enclosure of busbar ducts LIGHT GRAY RAL 7032
GREENISH
Conduit pipes RAL 5010
BLUE
Control desks GREEN RAL 6001
Instruments supports GREEN RAL 6001
Field instrumentation LIGHT BLUE RAL 5015
TRAFFIC
Control valves RAL 3020
RED
(*) For temperature above 200ºC

4d APPENDIX II
PERFORMANCE STANDARDS SHEETS
In the following table, the Performance standard sheet of the physical barrier CP-025 to be completed by the Engineering
Company
ED-B-06.00-I-04d-Ap
pendix II-CP025.docx
See attached file ED-B-06.00-I-04d-Appendix II-CP025.doc

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Design specification:

REVIEWED CRITERIA FOR EQUIPMENT AND

REVIEWED FLARE AND HVAC PAINTING. MODIFIED

04 JUNE 2016 GENERAL REVIEW M.A.J. C.A.B. J.D.P.M.

REVISED BY: CHECKED APPROVED / AUTHORISED

REVISIONS OF THE SPECIFICATION

2. RANGE OF APPLICATION. ........................................................................................................................ 4

4. PAINT MATERIALS, SURFACE PREPARATION AND APPLICATION OF PAINT....................................... 9

5. VERIFICATION OF THE INTEGRITY OF THE PHYSICAL BARRIERS ....................................................... 10

6. VENDOR´S DOCUMENTATION ................................................................................................................. 10

7. DOCUMENTATION TO BE SUBMITTED BY THE ENGINEERING COMPANY ........................................... 10

8. STANDARDS AND SPECIFICATIONS OF REFERENCE ........................................................................... 11

9. INDEX OF FIGURES AND TABLES INCLUDED IN THIS SPECIFICATION ................................................ 11

10. APPENDIXES ............................................................................................................................................. 12

TABLE OF CONTENTS © REPSOL S.A. Madrid, last issue 2009-2022

1.3. Order of priority

In case of conflict between documents, following order of priority shall prevail:

1 GENERAL © REPSOL S. A. Madrid, last issue 2009-2022

1.5. Measurement units

3.1. Application systems

2 RANGE OF APPLICATION. © REPSOL S. A. Madrid, last issue 2009-2022

3.2. Structural steel and piping and equipment supports.

4d 3.3. Storage tanks and spheres

3 DESIGN © REPSOL S. A. Madrid, last issue 2009-2022

3.5. Piping, valves and fittings

3.6. Sheds and cabinets for fire protection

Figura 1. Paint systems overlap in equipment with different operating temperatures

3 DESIGN © REPSOL S. A. Madrid, last issue 2009-2022

3.8. Flare stacks

3.9. Equipment not covered by PE-B-0600.01

3.9.2. Rotatory equipment and other machinery

3.9.3. Air conditioning units

3.9.4. Electrical equipment

3 DESIGN © REPSOL S. A. Madrid, last issue 2009-2022

3 DESIGN © REPSOL S. A. Madrid, last issue 2009-2022

4d 3.9.8. Other applications

4. PAINT MATERIALS, SURFACE PREPARATION AND APPLICATION OF PAINT.

5. VERIFICATION OF THE INTEGRITY OF THE PHYSICAL BARRIERS

TABLA I. VENDOR´S DOCUMENTATION

Phase Computer file (*)

Declaration of fulfilling this

Technical data sheet of

Certification of fulfilling the

7. DOCUMENTATION TO BE SUBMITTED BY THE ENGINEERING COMPANY

8. STANDARDS AND SPECIFICATIONS OF REFERENCE

8.1. Repsol standards and technical specifications

4d 8.1.1. Design specifications

ED-A-09.00 Requirements for vendor´s documents preparation

8.1.2. Construction specifications

EC-B-53.00 Painting application.

8.1.3. Standard drawings

PE-A-0200.02 P&ID Drawings. Fluids numbers and acronyms

8.1.4. Data sheets

HD-A-0200.01 Equipment list

4d 8.2. Globally relevant codes and standards

EN 1090 Execution of steel structures and aluminum structures

9. INDEX OF FIGURES AND TABLES INCLUDED IN THIS SPECIFICATION

Figura 1. Paint systems overlap in equipment with different operating temperatures

Figura 2. Signs for pipes and storage tanks (except RELAPASAA)