La Réparation Par Soudage Bejaia

La réparation par soudage d'une fissure n'est jamais une opération simple
Et dans ton cas sa présence souligne certainement des efforts et/ou des couples
d'utilisation trop importants du téléscope VALMET (tu es dans le débardage forestier ?).
Pour réparer ce type de fissure et selon l'épaisseur de la pièce, il est raisonnable :
- de faire un dossier de réparation de la pièce si échange standard impossible
- de rédiger un descr_iptif de mode opératoire de soudage de la réparation
- de faire appel à un soudeur qualifié selon NF EN 287-1 en ARC E.E.
- de meuler complètement la zone de fissuration
- de réaliser des ressuages colorés des zones défoncées et meulées pour vérifier
l'absence de nouvelles fissures
- de réaliser des chanfreins en X à 55° ou en V à 60° d'ouverture pour souder à coeur
- de préchauffer l'acier S355 à 100°C / 120°C si épaisseur supérieure à 20 mm
- de souder avec des électrodes basiques étuvées ou sous vide type E 42 4 B 42 H5 ou
E 42 5 B 42 H5
- de renforcer la zone par le soudage de renforts dimensionnés
- après réparation de faire passer en épreuve de levage le télescope VALMET devant un
organisme habilité.
Salutations.
REPAIR OF S355 LSAW STEEL PIPE TRANSVERSE

CRACKS
With the development of national economy, thick wall LSAW steel pipe in
the offshore platform, such as high temperature and high pressure of the
pressure vessel, wind pipe pile has been widely applied. Manufacturing this
kind of steel pipe generally use D36 steel, S355 steel and is Z to the
performance of the steel plate structure, plate thickness, larger carbon
content is higher, and the high carbon equivalent, poor weldability,
hardening tendency, lower the welding performance of welding joint, easy
to produce cold crack, especially in the transverse cracks appear probability
is larger. After welding cracking, in addition to the necessary control
measures, but also pay attention to the workpiece to repair in time. S355
steel, for example that appear after welding transverse crack repair
measures. Concrete is:
1, confirm the defect
100% of all weld on UT inspection, mark the location of the crack, length,
depth and direction. If the welding line are flawed, and suggest tearing up
the whole article submerged arc welding seam, recommended local repair
welding rod arc welding.
2, before the plane preheating
Preheat temperature is 110-170 ℃, preheat temperature detecting position
of weld on both sides of not less than 150 mm, heating within range for
distance defects around 500 mm.
3, air gouging
Scope of air gouging crack defects both ends to the outside, good weld
outgoing air gouging between not less than 50 mm, planer slot at both ends
for smooth transition, smooth transition surface and vertical line at least
more than 45 °. Air gouging carbon rod should be under 60 ° Angle, will
arrive in crack, especially in Angle as small as possible.
4, grinding
To have no black, polishing after surface should be smooth transition,
should not have sharp deep pit.
5, PT
After cooled to a suitable temperature for penetrant testing (PT).
6, grinding
On the basis of PT testing results, grinding, polishing until no red line.
7, MT
Do after grind magnetic particle testing (MT), make sure no residual crack,
otherwise should continue to be polished, until (MT) to detect the crack.
8, preheating before welding
Recommended preheating temperature is 110-170 ℃, preheat temperature
detecting position of weld on both sides of not less than 150 mm, weld
heating range for distance less than 500 mm.
9, welding
Carried out in accordance with the operation instruction of repair welding,
the weld width is no more than 15 mm, can wend their opposites. Or can be
used, welding automatic submerged arc welding process.
10, heat preservation, slow cooling after welding
11, heat treatment after welding
Heat treatment after welding is mainly diffusion hydrogen, to reduce the
residual stress after welding, for larger stiffness weldment have special
“hydrogen elimination processing”, “eliminating stress of heat treatment.
System of heat treatment is recommended: immediately after completion of
welding with ceramic electric blanket is heated to 200 ℃, the heat
preservation shut electric slow cooling after 2 h.
12, after welding test
48 h after welding is complete, NDT test, in accordance with requirements
to confirm qualified repair.
9 Rules for Successful Weld Repair of High

Strength Steel
It’s inevitable. If you inspect your crane, aerial device, or other mobile lift equipment, you’re
eventually going to find something that needs repair. When this day comes, its important to fix it
properly to avoid having to do it again – either in the following year, or even immediately after the
first repair attempt.
Most people are familiar with the requirements for welding mild steel and often apply the same
welding procedures to other types of steels. For example, the average welder will likely assume
that, if he’s welding steel, E7018 will be the best electrode for the application. However, for higher
strength steels, this rod may not provide filler metal strong enough to sustain the required stress.
If this is the case, it will re-crack in future service. Further, because the lower strength weld metal
has mixed with the higher strength parent metal, the entire region has been weakened,
compromising the possibility of properly repairing the area in the future, even if the right filler
metal is used.
As the above example illustrates, when welding on high strength steel, it is important to ensure
that the welding goes right the first time. If not, the steel will likely not be forgiving and re-repairs
will be required. While this may be tolerable with regular mild steel, high strength steel will temper
somewhat every time it is welded, weakening the metal around the joint.
However, there are various basic rules that can easily be followed to maximize the probability of
achieving a sound weld. Here are a few tips:
1. Obtain the proper weld procedure from the manufacturer or from an engineer competent
in welded repair of high strength steel. Using the wrong procedure may result in
recracking, degradation of the surrounding parent metal, reduced joint strength,
brittleness in the joint, and / or a host of other problems.
2. Employ a welder that is certified for the welding process and filler metal type in the
required position. The welder should have experience welding on the grade of material
and understand the
characteristics of that material. Do not settle for a mechanic with a rudimentary welding
background.
3. Ensure that the electrodes are clean, and in good condition. For steels having yield
strengths in excess of 100 ksi (690 MPa), the electrodes must be baked in an oven at
temperatures between 700 – 800 F (370 – 425 C) for at least one hour before being used,
even if just out of a new box. After baking, the electrodes should be kept in a storage
oven at 250 F (120 C) until required for use.
4. Weld with small electrodes using stringer beads instead of using a weaving technique.
This limits the heat input into the metal which allows the steel to achieve its full strength
after welding. A
weaving technique could cause reduced weld strength as well as re-cracking after the
weld cools.
5. Clean the area of any grease, dirt, paint, oil, rust, or other foreign material at least 2
inches (50 mm) on either side of the repair. Failure to do so will cause porosity and / or
inclusions in the weld metal, weakening it and making it more susceptible to cracking.
6. Completely remove the crack and check it with magnetic particle or liquid penetrant
testing. It is not always easy to see the remaining crack in a gouged out groove with the
naked eye. Nor is it true that turning up the amperage will burn out the crack. With no root
gap, welding penetration is very limited and often a portion of the crack will remain below
the surface if this technique is used. The remaining crack will again propagate through the
material, likely requiring another repair after the next inspection.
7. Pay attention to the pre-heat and post heat requirements. The material should be evenly
heated to the pre-heat temperature through its thickness for three inches (75 mm) to
either side of the repair. Note that preheating to an excessively high temperature can
temper the steel reducing its strength. The temperature should be monitored using
temperature indicating crayons, ideally on the back side of the joint, three inches away.
8. Do not weld in a drafty location, particularly when the ambient temperature is low such as
during the winter. These drafts have the effect of quenching the weld metal to quickly,
resulting in re-cracking either immediately after welding or up to two days later.
9. Examine the final weld using magnetic particle inspection, however, delay this inspection
for as long as possible. Preferably the delay period should be at least 48 hours after
welding. This is because hydrogen cracking occurs once the weld has cooled and can
occur up to 48 hours after welding. The delay period ensures that any hydrogen cracks
will be found.
For critical repairs, it can pay off to have a visual weld inspector present to ensure that the
parameters of the repair procedure are being followed correctly. In some cases, the inspector is
only required at the beginning of the job to give the welder some up-front guidance.
Note that many of these steps should also be followed when welding lower strength steels. If any
uncertainty exists, talk to the manufacturer or to an engineer.

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La réparation par soudage d'une fissure n'est jamais une opération simple

REPAIR OF S355 LSAW STEEL PIPE TRANSVERSE

9 Rules for Successful Weld Repair of High

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