Blower Air Line
Blower Air Line
Blower Air Line
2 1
20 1.9 2.8 2
25 2.3 3.5 3
32 1.8 2.9 4.4 4
40 1.8 2.3 3.7 5.5 5
50 1.8 2.0 2.9 4.6 6.9 6
63 1.8 2.0 2.5 3.6 5.8 8.6 7
75 1.9 2.3 2.9 4.3 6.8 10.3 8
90 2.2 2.8 3.5 5.1 8.2 12.3 9
110 2.7 3.4 4.2 6.3 10.0 15.1 10
125 3.1 3.9 4.8 7.1 11.4 17.1 11
140 3.5 4.3 5.4 8.0 12.7 19.2 12
160 4.0 4.9 6.2 9.1 14.6 21.9 13
180 4.4 5.5 6.9 10.2 16.4 24.6 14
200 4.9 6.2 7.7 11.4 18.2 27.4 15
225 5.5 6.9 8.6 12.8 20.5 30.8 16
250 6.2 7.7 9.6 14.2 22.7 34.2 17
280 6.9 8.6 10.7 15.9 25.4 38.3 18
315 7.7 9.7 12.1 17.9 28.6 43.1 19
355 8.7 10.9 13.6 20.1 32.2 48.5 20
400 9.8 12.3 15.3 22.7 36.3 54.7 21
450 11.0 13.8 17.2 25.5 40.9 61.5 22
500 12.3 15.3 19.1 28.4 45.4 68.3 23
560 13.7 17.2 21.4 31.7 50.8 24
630 15.4 19.3 24.1 35.7 57.2 25
710 17.4 21.8 27.2 40.2 64.5 26
800 19.6 24.5 30.6 45.3 27
900 22.0 27.6 34.4 51.0 28
1000 24.5 30.6 38.2 56.7 29
1100 26.9 33.7 42.0 62.4 30
1200 29.4 36.7 45.9 68.0 31
1400 34.4 42.9 53.5 32
1600 39.2 49.0 61.2 33
Dn [mm] 2 1/2 3.2 4 6 10 16
Presiones nominales PN [bar]
HDPE PE80 DIN 8074 / ISO 4427
Espesor [mm]
1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
2
0.- Schema
Schema of the system
3.- K-expansion
Abrupt and gradual expansion
rev.cjc.09.08.2018
Blower_Air_line
www.piping-tools.net
cjcruz[at]piping-tools.net
4.- SG
Specific gravity
5.- Nm3
Real flow rate to normal flow rate
6. Blowers
Types and efficiency
7. Blower
Blower discharge temperature
References
w.piping-tools.net
ruz[at]piping-tools.net
25 . Discharge point
16 15
25
24
23 17
18
22
19
21
20
11
12
15 10
14 13 9 40 in
8
7
36
in
Blower 3
6
Blower 2
5
4
3
1
2 36 in
Pblower_out
batery limit
24 in
1
Silencer 24"
Blower 1
Schema of blower line
1 Silencer discharge in a 24" pipe (batery limit)
1-2 Enlargement 24" a 36"
2-3 Pipe
3-4 Butterfly valve
4-5 Pipe
5-6: Curve 45° (5 D)
6-7 Pipe
7-8 Converging Wye 45º round, Branch
8-9 Pipe
9-10 Converging Wye 45º round, Main
10-11 Pipe
11-12 Curve 90° (5 D)
12-13 Pipe
13-14 Curve 90° (5 D)
14-15 Pipe
15-16 Curve 90° (5 D)
16-17 Pipe
17-18 Curve 90° (5 D)
18-19 Pipe
19-20 Curve 90° (5 D)
20-21 Pipe
21-22 Curve 90° (5 D)
22-23 Pipe
23-24 Curve 90° (5 D)
24-25 Pipe
25 Discharge
Air Blown
Blower air line between blower silencer exit (Node 1) and a discharge point (Node 25). The system
The system is considered isothermic, since the total duct length is relatively short.
Equation
Eq. 1 Eq. 4 Eq. 7
Local atmospheric temperature Kinematic pressure Reynolds number
Patm = 101.325* (1 -0.0000225577 * E4)^5.25588 hv = (r/2) * v^2 (Pa) Re =
(kPa)
Eq. 2 Eq. 5 Eq. 8
Air density Kinematic viscosity Friction factor
r= P / (Rair * T) (kg/m³) n= m /r (m²/s) f=
Eq.2
Qact Pin r
Description Node Node m3/h m3/s Pa kg/m3
Enlargement (24x36) 1 2 39,000 10.8 143,749 1.24
Pipe 2 3 39,000 10.8 144,273 1.25
V. Butterfly 3 4 39,000 10.8 144,273 1.25
Pipe 4 5 39,000 10.8 #VALUE! #VALUE!
Curve 45° (5 D) 5 6 39,000 10.8 #VALUE! #VALUE!
Pipe 6 7 39,000 10.8 #VALUE! #VALUE!
Converging Wye 45º round, Branch 7 8 39,000 10.8 #VALUE! #VALUE!
Pipe 8 9 39,000 10.8 #VALUE! #VALUE!
Converging Wye 45º round, Main 9 10 78,000 21.7 #VALUE! #VALUE!
Pipe 10 11 78,000 21.7 #VALUE! #VALUE!
Curve 90° (5 D) 11 12 78,000 21.7 #VALUE! #VALUE!
Pipe 12 13 78,000 21.7 #VALUE! #VALUE!
Curve 90° (5 D) 13 14 78,000 21.7 #VALUE! #VALUE!
Pipe 14 15 78,000 21.7 #VALUE! #VALUE!
Curve 90° (5 D) 15 16 78,000 21.7 #VALUE! #VALUE!
Pipe 16 17 78,000 21.7 #VALUE! #VALUE!
Curve 90° (5 D) 17 18 78,000 21.7 #VALUE! #VALUE!
Pipe 18 19 78,000 21.7 #VALUE! #VALUE!
Curve 90° (5 D) 19 20 78,000 21.7 #VALUE! #VALUE!
Pipe 20 21 78,000 21.7 #VALUE! #VALUE!
Curve 90° (5 D) 21 22 78,000 21.7 #VALUE! #VALUE!
Pipe 22 23 78,000 21.7 #VALUE! #VALUE!
Curve 90° (5 D) 23 24 78,000 21.7 #VALUE! #VALUE!
Pipe 24 25 78,000 21.7 #VALUE! #VALUE!
25 . Discharge point
16 15
25
14
24
23 17
18
22
19
21
20
Schema of blower line
ode 25). The system has three blowers with two operating at a time.
Equations
Eq. 10 Eq 13
Reynolds number Singular pressure drop coefficient Total pressure change
v*d/n Ksing = SUMPRODUCTO(range_A*range_B) DP = DPf+DPs
Eq.11 Eq. 14
Friction factor Singular pressure drop Pressure at the exit node
Pipe_Friction_Factor_Rrel_Re DPs = Ksing * hv (Pa) Pout = Pin - DP
Return to index
Number of blowers: 2 + 1
11
12
10
14 13 9 40 in
8
7
36 in
Blower 3
6
Blower 2
5
4
3
1 36
2
24 in
Pblower_out
batery limit in
1
Silencer 24"
Blower 1
Blower 1
g= 9.80665 m/s²
Unhide columns to see singular pressure
drop coefficients / Hide columns.
Nozzle Nodes 1 to 2. Expansion
Change in pressure due to change velocities
Diverging nozzle . Pressure increment
DPkinem = 708 Pa
Diverging nozzle 24x36, with cental angle
Wye Nodes 7 to 8 q= 30 º
Converging Wye 45º (branche to main) Pressure loss coefficien
Change in pressure due to change in velocities K2 = 1.068
40 Wye Nodes 9 to 10
[10] Page 35.9
36 36 Straight (main) section
DP = Cs * Pkinem Eq. (30)
DPkinem = #VALUE! Pa (Sheet. 2)
Pressure loss coeffici (Sheet. 2)
K2 = 1.133
Wye Nodes 9 to 10
Converging Wye 45º (main to main)
Change in pressure due to change in velocities
40 'From '2. Nozzle and Wye DP'!, S279, S280 and S281
40
As / Ac = 1
Ab / A c = 0.809
friction factor Qs / Qc = 0.5
DPkinem = #VALUE! Pa (Sheet. 2) From table in Ref. 10
(Fluid is accelerated) Pressure loss coefficient
Cs = 0.06
C
A
B
(Sheet. 2)
ith cental angle
(Sheet. 2)
(Sheet 2)
Pressure change in a fitting due to deceleration
Since Z1 Z2
The figure shown in the deduction
P1 v12 P2 v22
correspond s to the case of a round hLoss
1 g 2 g 2 g 2 g
nozzle, but the kinematic pressure Considerin g
change is valid for any fitting with 1 2
a section change. That is, the kinematic P1 v12 P2 v22
hLoss
pressure increment or decrement g 2 g g 2 g
depends only on the inlet and outlet multiplying by g
sections of the fitting. P1 v12 P2 v22 hLoss g
2 2
The pressure loss, although, will depend with
on the shape of the fitting. hLoss g PLoss Pa (a
Microsoft Editor de
ecuaciones 3.0
Microsoft Editor de
ecuaciones 3.0
2
2 v12 d2
Pkinem v2 2 - 1 (d) 4
2 v
2
with the diameters ratio
v12
d 2
4 (h)
min v2
d max
Replacing equation (e) into equation
d
2 in a contraction d 2 d1 2 v12
d1 Pkinem v2 2 - 1 (d)
2 v2
Microsoft Editor de
ecuaciones 3.0
one obtains
Pkinem v22 4 - 1 (i)
2
Microsoft Editor de
ecuaciones 3.0
2 1
Pkin v2 4 - 1
2
2 1
Pkin v2 4 - 1
2
2 v12 Pressure loss in a diverging nozzle
P2 - P1 v2 2 - 1 - PLoss
2 v2
v12 1 The pressure loss PLoss is calculated
v22 4 according Crane 9 as
P2 - P1
2 1
v2 4 - 1 - PLoss
2.6 seno 1 2
2
2 in a diverging
2 Total
K 2 pressure increment
4
where nozzle for a central angle q <= 45º
Microsoft Editor de
2 1
v2 4 - 1 is the pressure increment
2
due to the decelerati on (kinematic) with the kinetic pressure increment due
to the deceleration
2 1 P2 - P1 Pkin - PLoss
Pkin v2 4 - 1
2
and PLoss is the pressure loss in the fitting.
Thus
P2 - P1 Pkin - PLoss 2 1
with an increment in case of a decelerati on Pkin v2 4 - 1
2
2 1
Pkin v2 4 - 1 Microsoft Editor de
2 ecuaciones 3.0
K2 = 2.6 (2.6
1
2 2
seno* ( seno(radianes(q)/2) ) * (1 - b^2)^2) / b^4 K2 =
1 2 2
bK
2
bK=
2 0.66 bmin = 0.7 = 2
K2 =
4
K2 =
4
1.130
DP = K2 * hv_2 DP =
K2 = 1.130 K2 =
hv_2 = 150.0 Pa hv_2 =
DP = 169 Pa DP =
Expansion in a diverging nozzle
24x36 Node 1 to 2 dn_out = 36 in Density in larger section
Pressure increment in a nozzle due to s= 2.0066 Since at this moment only th
area increment. Central angle "q" dout = 910.3868 mm section 1 is known, it will be
dout = 0.9104 m r2 =
P1 P2
From sheet 1
v1 dlarge = 0.9104 m² r1 =
v2
Area of larger section r2 =
Alarge = (p/4) * dlarge^2
q/2 Alarge =
z1 z2 0.651 m²
Velocity pressure in larger se
b= dmin / dmax hv_2 =
dout = 0.606 m r=
q= 30 º din = 0.910 m v2 =
b= 0.6652 hv_2 =
Flow rate
Q= 10.83 m3/s Velocity in larger section Single pressure loss coefficie
vlarge_sect = Q / Alarge the equation
Pipes Q= 10.83 m3/s K2 = (2.6*(seno(radianes(q)/2))*(1-
dn_in = 24 in Alarge = 0.651 q=
s= 2.0066 vlarge_sect = 16.64 m/s b=
din = 605.5868 mm K2 =
Used in '1.- Air blown line '!AG15
din = 0.6056 m
Node 7 to 8
Converging Wye (45º) round
Branch, BC
vB /vC =
vB = 16.6 m/s From Fig. 6.2, [3], page 33.40
vC = 13.5 m/s for:
vB /vC = 1.24 - vB /vC = 1.24
AB /AC = 0.81
AB /AC = one obtains with interpolation
A B= 0.651 m² Cc,b = 1.133
AC = 0.804 m² Used in '1.- Air blown line '!AG17
AB /AC = 0.809
Interpolation table
0.8 0.809 1
1 0.62 0.69
1.24 1.129 1.133 1.213
1.5 1.7 1.8
AS /AC =
AS= 0.804 m²
AC = 0.804 m²
AS /AC = 1.000
AB /AC = Kinematic pressure change due to
AB= 0.65 velocity change between two sections
AC = 0.80 of a fitting
AS /AC = 0.81
QS /QC =
QS = 10.8 m/s
QC = 21.7 m/s P2 -DPP1 = (r/2)
kinem Pkinem
* (v1^2 - PLoss
- v2^2
QS /QC = 0.50 - r= #VALUE! kg/m³
[10], Table ED5-2 Wye, 45º, converging, page 35.37 v1 = 13.5 m/s
straight (main) section) (Sheet Ref. 10 v2 = 26.9 m/s
DP = Cs * Pkinem Eq. (30) DPkinem = #VALUE! Pa
Cs = 0.06
Used in '1.- Air blown line AL32 Pkinem
2
2 2
v1 - v 2
Microsoft Editor de
2 2
v1 - v2
ecuaciones 3.0
Pkinem Pa (b)
Pa (a) 2
Microsoft Editor de
ecuaciones 3.0
In an expansion, where d1 d 2 ,
d1
1
d2
2
there is a positive kinematic
pressure change according
2 1
(e) Pkinem v2 4 - 1 (f)
2
o equation
d1
Expansion : d1 d 2 ,
(d) d2 Microsoft Editor de
ecuaciones 3.0
(e) kinem 2 4
2
o equation
d1
Expansion : d1 d 2 ,
(d) d2 Microsoft Editor de
ecuaciones 3.0
2 1
(f)
Pkinem v2 4 - 1 (f)
2
d1
Microsoft Editor de
ecuaciones 3.0 Expansion : d1 d 2 ,
d2
P1 P2
v1
v2
In a contraction, where d 2 d1 ,
d2
d1
z1
there is a negative kinematic q/2
Microsoft Editor de
ecuaciones 3.0
Return to index
2 2
diverging
Return to index
50 °
K2
(11- 2 b^4
b^2)^2/ 2
bmin =
0.6600 0.7
4
1.679
K2 * hv_2
1.679
150.0 Pa
252 Pa
Return to index
Return to index
1.24
Return to index
OK r= v 2 kg/m
1 3
P 4 1
#VALUE!2
v2Kinem
=
2 m/s
13.47
b= 0.8996
locity pressure in larger section DPkinem = #VALUE! Pa
(r/2) * v^2 [Pa] Used in '1.- Air blown line '!AG15
#VALUE! kg/m³
13.47 m/s
#VALUE! [Pa]
Return to index
As / A c = 1.000
Ab / A c = 0.809
Qs / Q c = 0.5
Return to index
rev.cjc.09.08.2018
Page 1 of 10
v2
q/2
z2
re change due to
between two sections
- v22 Pa (b)
Page 2 of 10
Page 3 of 10
v2
z2
Page 4 of 10
Page 5 of 10
Page 6 of 10
e coefficient K2 corresponds to
Page 7 of 10
[3]
Page 8 of 10
Page 9 of 10
Page 10 of 10
Abrupt and gradual expansion [9]
d1 q d2
d1
d2
If q <= 45 º If 45º < q <= 180 º
2.6 seno 1 2
2
K2
1
2 4
K2
4
q= 30 º
b= K2 =
0.05
0.10 Singular coefficient
0.15
7.00
0.20
0.25
6.00
0.30 68.80
5.00
0.35 34.53
0.40
4.00 18.55
0.45 10.44
K
3.00
0.50 6.06
0.55
2.00 3.58
0.60 2.13
1.00
0.65 1.26
0.70
0.00 0.73
0.750.40 0.50
0.41 0.60 0.70 0.80 0.90 1.00 1.10
0.80 0.21 beta
0.85 0.10
0.90 0.04
0.95 0.01
1.00 0.00
Return to index
Example
For enlargements with q > 45° Expansion between two ducts
with b >= 0.7
K2 = (1 - b^2) / b^4 Inlet duct diameter
dn_in = 24 in
Outlet duct diameter
b= 0.7 dn_out = 36 in
K2 = 2.1241 Center angle
q= 30 º
Sheet thickness
s= 2.0066 mm
K2
1 2 2 din =
din =
605.6
0.6056
mm
m
4
Outlet section
dn_out = 36 in
(1 - b^2)^2/ b^4 s= 2.0066
dout = 910.3868 mm
0.665 dout = 0.9104 m
1.591
Diameters ratio
b= dmin / dmax
dout = 0.910 m
din = 0.606 m
b= 0.6652
b= 0.6652 -
K2 = #VALUE! -
rev.cjc.09.08.2018
Example
Expansion between two ducts
Sheet thickness
s= 2.0066 mm
Inlet section
dn_in = 24 in
s= 2.0066
din = 605.5868 mm
din = 0.6056 m
Outlet section
dn_out = 36 in
s= 2.0066
dout = 910.3868 mm
dout = 0.9104 m
Diameters ratio
b= dmin / dmax
dout = 0.910 m
din = 0.606 m
b= 0.6652
q= 25 º
b= 0.6652 -
K2 = 0.893 -
Specific gravity
The SG-value is required in Sheet 6, for In the US gas industry typical references
the calculation of the K-value for the conditions are:
selected valve type. PStd = 1
tStd = 60
Specific gravity of gas
Molecular mass of air Air density at
MMair = 286.90 J/(kg*K) PStd = 101325
(Sheet 1) tStd = 15.6
Molecular mass of gas T= 288.7
MMgas = 286.9 J/(kg*K) Molecular mass
(Sheet 1) M= 28.97
SG = MMgas / MMair Gas general constat
MMgas = 286.90 J/(kg*K) Rg = 8314.41
MMair = 286.90 J/(kg*K)
SG = 1 - Density
rair_Std = p * M / ( Rg *T )
Since in this application the gas is air, the p= 101325
calculation is inofficious M= 28.97
Rg = 8314.41
T= 288.7
rair_Std = 1.22
The Specific Gravity of a gas is normally calculated with reference to air - and defined as the ratio of the density of the gas
where
NTP - Normal Temperature and Pressure - defined as 20oC (293.15 K, 68oF) and 1 atm ( 101.325 kN/m2, 101.325 kP
Molecular weights can be used to calculate Specific Gravity if the densities of the gas and the air are evaluated at the sam
Return to index rev.cjc.09.08.2018
J/kmol K temperature and pressure conditions (STP). The reference conditions used in general industry
are 60ºF and 14.696 PSIA. The reference conditions used vary from country to country and
from industry to industry. In the U.S. gas industry typical reference conditions are 60ºF and
M / ( Rg *T ) 14.73 PSIA.
Pa
kg/kmol www.piping-tools.net
J/kmol K Valves. Pressure loss in valves with gas as a fluid. Normal and choked flow (SI)
K and using VBA function
kg/m3 Pipe_Valve_K_Gas_PinBarAbs_SG_QNm3h_HvPascal_Cv_toutCelcius
d as the ratio of the density of the gas to the density of the air - at a specified temperature and pressure.
tnormal = 20 ºC
tnormal = 68 ºF
d 1 atm ( 101.325 kN/m2, 101.325 kPa, 14.7 psia, 0 psig, 30 in Hg, 760 torr)
s and the air are evaluated at the same pressure and temperature.
rev.cjc.09.08.2018
own as standard
n general industry
to country and
Kelv = 273.15 K
urn to index rev.cjc.09.08.2018
e: Normal_to_real_flow_rate_and_FAD_flow rate
http://onlinembr.info/cost/blower-power-calculation-blower-types-and-efficiency/
Return to index
[4] http://www.engineeringtoolbox.com/gauge-sheet-d_915.html
[9] Crane Co., Flow of Fluids Through Valves, Fittings and Pipe. Technical Paper No. 410M, 21
[14]
http://www.forberg.com/pdf/techSup/Home_Tech%20Support_Valve%20Flow_calc_and_sizing.pd
Return to Index
o. 410M, 21st printing. Crane Co., 300 Park Ave., New York (1982).
low_calc_and_sizing.pdf
Microsoft Editor de
ecuaciones 3.0
Singular pressure drop coefficient for a round, 45º, converging wye [3]
rging wye [3]
B AB
vB
vC
C
AC
20
19
18
17
16
15
14
13
12
11
10
9
8
Galvanized Steel
Thickness
in mm
0.04 1.016
0.046 1.1684
0.052 1.3208
0.058 1.4732
0.064 1.6256
0.071 1.8034 Galvanized steel sheet
0.079 2.0066 Gauge 14 -
0.093 2.3622 thickness 2.007 mm
0.108 2.7432
1.123 28.5242
0.138 3.5052
0.153 3.8862
0.168 4.2672
Wye, 45 degree
Ashrae 2005, page 35.9
straight (main) section
From [10], Table ED5-2 Wye, 45º, converging, page 35.37
[10] Page 35.9
straight (main) section
DP = Cs * Pkinem Eq. (30)
[10] Page 35.9
straight (main) section
DP = Cs * Pkinem Eq. (30)
As / A c =
Ab / A c =
Qs / Q c =
From table
Cs =
As / A c = 1
Ab / Ac = 0.809286
Qs / Q c = 0.5
From table
Cs = 0.06