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    G. Ayoub

    ABSTRACT The mechanical response and damage mechanisms of rolled Al 6061-T6 alloy subjected to tensile testing at different temperatures and various strain rates have been investigated in this paper. The evolution of the microstructure... more
    ABSTRACT The mechanical response and damage mechanisms of rolled Al 6061-T6 alloy subjected to tensile testing at different temperatures and various strain rates have been investigated in this paper. The evolution of the microstructure has been examined for the different testing conditions showing strain rate and temperature effects. The fracture surfaces of samples damaged at different uniaxial testing conditions were observed through Scanning Electron Microscope (SEM). Annealing tests at different temperatures have been performed and microstructure analyses for each condition have been achieved showing grain size evolution. Investigation of the fracture initiation sites has been achieved by conducting interrupted tests and observing the microstructure through SEM. Observations has pointed out that precipitates and iron rich phases are privilege cites for crack initiation.
    ABSTRACT The success of Friction Stir Welding (FSW) in joining light metal alloys has inspired attempts to further exploit its potential for joining materials which differ in chemical composition, structure, and/or properties. The FSW of... more
    ABSTRACT The success of Friction Stir Welding (FSW) in joining light metal alloys has inspired attempts to further exploit its potential for joining materials which differ in chemical composition, structure, and/or properties. The FSW of relatively soft (e.g., Al/Mg) and hard (e.g., Fe/Ni) combinations of alloys is of particular interest in automotive and aerospace applications. However, joining of dissimilar alloys presents several unique challenges that include the different deformation behaviors, formation of detrimental intermetallic compounds, and differences in physical properties such as thermal conductivity. These factors lead to amplified asymmetry in both heat generation and material flow and consequently lead to the formation of a heterogeneous weld. In this work, a dissimilar metal joint was created between twin roll cast AZ31B magnesium alloy and Al 6061-T6 aluminum alloy plates by FSW. The main aim here is to investigate the effect of key process parameters such as tool rotation speed and welding speed on microstructural evolution and mechanical properties of the resulting heterogeneous joint. A detailed microstructural analysis was carried out to understand the composition of the intermetallic phases generated in the stirred zone and their impact on microhardness and over-all mechanical properties of the weld. Our key finding was that, weld configuration with placing the aluminum alloy plate on the advancing side resulted in a sound, defect free joint compared to the alternate configuration.
    Defect-free joints were friction stir welded (FSW) from AZ31 Mg alloy sheets by employing optimum welding parameters for the tool geometry used. Microstructure, texture and mechanical response of the welded joints were studied to identify... more
    Defect-free joints were friction stir welded (FSW) from AZ31 Mg alloy sheets by employing optimum welding parameters for the tool geometry used. Microstructure, texture and mechanical response of the welded joints were studied to identify susceptibility of crack initiation in the different weld zones and to understand the overall fracture behavior of these welds. Uniaxial tensile testing conducted orthogonal to the welding direction at temperatures of 25, 100, 200, and 300 °C revealed that cracks initiated mainly on the tool’s advancing side (AS) of the weld between thermo-mechanically affected zone (TMAZ) and stir zone (SZ). Such cracks were found to propagate preferentially along this interfacial region leading to complete fracture. This finding may be linked to the inhomogeneous plastic deformation in the weld resulting in strong texture and microhardness gradients at the interface region between the TMAZ (AS) and the SZ. On the other hand, in tensile samples machined along the welding direction and containing stir zone microstructure, second phase particles were identified as the preferred sites for cracks initiation.
    In the present contribution, the relationship between the fatigue life of styrene-butadiene rubber (SBR) and the stretch amplitude was established. Focusing on the multiaxial loading effect on the life duration of SBR, experimental tests... more
    In the present contribution, the relationship between the fatigue life of styrene-butadiene rubber (SBR) and the stretch amplitude was established. Focusing on the multiaxial loading effect on the life duration of SBR, experimental tests were conducted using cylindrical specimens subjected to tension and torsion loadings under constant and variable amplitudes. Based upon the continuum damage mechanics approach, a three-dimensional model
    Polyethylene-based polymers as biomedical materials can contribute to a wide range of biomechanical applications. Therefore, it is important to identify, analyse, and predict with precision their mechanical behaviour. Polyethylene... more
    Polyethylene-based polymers as biomedical materials can contribute to a wide range of biomechanical applications. Therefore, it is important to identify, analyse, and predict with precision their mechanical behaviour. Polyethylene materials are semi-crystalline systems consisting of both amorphous and crystalline phases interacting in a rather complex manner. When the amorphous phase is in the rubbery state, the mechanical behaviour is strongly dependent on the crystal fraction, therefore leading to essentially thermoplastic or elastomeric responses. In this study, the finite deformation stress-strain response of polyethylene materials is modelled by considering these semi-crystalline polymers as two-phase heterogeneous media in order to provide insight into the role of crystalline and amorphous phases on the macro-behaviour and on the material deformation resistances, i.e. intermolecular and network resistances. A hyperelastic-viscoplastic model is developed in contemplation of representing the overall mechanical response of polyethylene materials under large deformation. An evolutionary optimization procedure based on a genetic algorithm is developed to identify the model parameters at different strain rates. The identification results show good agreement with experimental data, demonstrating the usefulness of the proposed approach: the constitutive model, with only one set of identified parameters, allows reproducing the stress-strain behaviour of polyethylene materials exhibiting a wide range of crystallinities, the crystal content becoming the only variable of the model.
    The mechanical stress–strain behaviour of polyethylene (PE) materials under finite strains is studied both experimentally and theoretically. In order to gain insight into the structure and physical properties of investigated PE materials,... more
    The mechanical stress–strain behaviour of polyethylene (PE) materials under finite strains is studied both experimentally and theoretically. In order to gain insight into the structure and physical properties of investigated PE materials, a series of thermal (DSC and DMTA) and microstructural (small-angle X-ray scattering and AFM) characterizations have been undertaken. The influence of crystallinity on the various features of the
    ABSTRACT A study was conducted to evaluate the effectiveness of step-feed in a rotating biological contactor (RBC) system consisting of two three-stage units (one control and one step-feed) treating synthetic wastewater. The performance... more
    ABSTRACT A study was conducted to evaluate the effectiveness of step-feed in a rotating biological contactor (RBC) system consisting of two three-stage units (one control and one step-feed) treating synthetic wastewater. The performance of the system was evaluated in terms of organic rates, applied and removed. The impact on sCOD, sBOD(5) removals, and stage-dissolved oxygen (DO) conditions over a range of hydraulic and organic loading rates (HLR = 0.032 to 0.125 m(3)/m(2)-day and OLR = 11.03 to 111.6 g sCOD/m(2)-day) was evaluated. The results indicate a linear relationship with excellent correlation between the organic loading and removal rates. Varying the HLR and the substrate concentration within the tested range had negligible effect on the removal efficiency of the process. Similarly, the overall removal efficiency with varying OLR showed very limited improvement except at the highest OLR tested (111.6 g sCOD/m(2)-day) where removal increased by 5.2 and 2.4% for COD and BOD5, respectively. Increasing the HLR and the OLR resulted in a decrease in DO in all the stages of the two units. However, DO values in the step-feed system were higher than those recorded for the control system. In addition, O-2 limiting conditions (DO < 2 mg/L) and heavy bacterial mass growth and possible growth of Beggiatoa were detected in the first stage of the control at high loading rates.
    Investigated in this paper is the mechanical and microstructural response of specimens cut from rolled AA 6061-T6 alloy subjected to uniaxial loading at different temperatures (25, 100, 200, and 300 °C) and strain rates (10–4, 10−3, 10−2,... more
    Investigated in this paper is the mechanical and microstructural response of specimens cut from rolled AA 6061-T6 alloy subjected to uniaxial loading at different temperatures (25, 100, 200, and 300 °C) and strain rates (10–4, 10−3, 10−2, 10−1 s−1). It was found that the material exhibits a strain rate and temperature dependent behavior. Microstructure observations reveal grains elongated in the loading direction with the average grain size being independent of loading conditions. However, it was observed that loading conditions influence the distribution and shape of the intermetallic phase particles. Micro cracks are observed to occur and are linked to observed damage and, consequently, decrease of ductility. Investigating the root cause of this damage mechanism reveals that particles of intermetallic phase composition are the likely sites of crack initiation. The crack-initiation mechanism at temperatures less than 200 °C is identified as crack initiation emanating from these particles while at temperatures of about 300 °C the mechanism is identified as interfacial decohesion.
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