REPAIR AND REHABILITATION OF STRUCTURES
A Mini Project Report submitted to
Jawaharlal Nehru Technological University, Anantapur.
In partial fulfillment of the requirement for the award of the degree of
BACHELOR OF TECHNOLOGY
IN
CIVIL ENGINEERING
BY
SILAR SHARFUDDIN
(129X1A01A4)
M SOWMYA PRAVALLIKA
(129X1A0164)
SAKE ASWINI
(129X1A0191)
Under the Guidance of
Sri K.V.S GOPALA KRISHNA SASTRY
ASSOCIATE PROFESSOR
DEPARTMENT OF CIVIL ENGINEERING
G.PULLA REDDY ENGINEERING COLLEGE (Autonomous)
KURNOOL-518007 (A.P)
Page | 1
DEPARTMENT OF CIVIL ENGINEERING
G.PULLA REDDY ENGINEERING COLLEGE (Autonomous),
KURNOOL-518007 (A.P)
(2015-2016)
CERTIFICATE
This is certify that this Mini Project work titled
REPAIR AND REHABILITATION OF STRUCTURES
is a bonafied record work done by
SILAR SHARFUDDIN
(129X1A01A4)
M SOWMYA PRAVALLIKA
(129X1A0164)
SAKE ASWINI
(129X1A0191)
Under my guidance and supervision in partial fulfillment of the
requirements for the award of the degree of “BACHELOR OF
TECHNOLOGY IN CIVIL ENGINEERING” of Jawaharlal Nehru
Technological University, Anantapur.
Prof.M.BASHA MOHIDDIN
Sri K.V.S GOPALA KRISHNA SASTRY
Head of the Department
Associate Professor
Department of C.E
Department of C.E
G.Pulla Reddy Engineering College G.Pulla Reddy Engineering College
Kurnool-518007.
Kurnool-518007.
Page | 2
ACKNOWLEDGEMENTS
We would like to acknowledge our deep gratitude to our guide Sri
K.V.S Gopala Krishna Sastry, Associate Professor, for his valuable
guidance and support.
Our Special thanks to Prof. M Basha Mohiddin, Head of Civil
Engineering Department for his encouragement during the project.
We are grateful to our beloved Principal Dr. Srinavasa Reddy, for his
kind co-operation in course of project work.
We would like to thank Dr .P. Jayarami Reddy, Director of G Pulla
Reddy Engineering College, Kurnool.
Finally we thank all the unmentioned names and invisible hands who
helped us in bringing this report to this present form.
SILAR SHARFUDDIN
M SOWMYA PRAVALLIKA
SAKE ASWINI
Page | 3
ABSTRACT
MINI-PROJECT TITLE:
“REPAIR AND REHABILITATION OF STRUCTURES”
Reinforced cement concrete (RCC) as a construction material has come into use
for the last one century. In India, RCC has been used extensively in the last 5060years.During this period, we have created large number of infrastructural
assets in terms of buildings, bridges, sports stadium etc., which are lifeline for
the civilized society. These have been created with huge investment of
resources. We cannot even dream of recreating such assets out of limited
national resources. It is there more essential to maintain them in functional
condition. Since, deterioration of RCC is a natural phenomenon and has started
exhibiting in large number of structures, a systematic approach is needed in
dealing with such problems. Identification of the causes of deterioration and
consequent repair/rehabilitation strategy at optimum cost needs a scientific
evaluation and solution.
Concrete constructions require proper care in the form of regular maintenance.
If buildings remain for several years without proper attention then, various
factors like water stagnation, paint peeling, plaster break- off, fungus growth,
cracking of external surfaces will affect the building. Penetration of moisture
into reinforced concrete components promotes corrosion process and further
damages the concrete cover.
It has been observed that the deterioration phenomena of RCC are not realized
by majority of practicing civil engineers. As a result, the factors considered
necessary for durability of RCC buildings are many times not given due
importance during construction and/or during maintenance. The durability
provisions have been given emphasis in the revised `Code of Practice on Plain
and Reinforced Concrete' (IS: 456-2000). In the international scenario also,
deterioration of RCC had been drawing attention of the practicing civil
engineers for quite some time. They have accordingly, made certain
advancement in the field of protection, repairs, rehabilitation, strengthening and
retrofitting of the existing RCC structures taking advantage of the advancement
in the materials science, more particularly the polymer science. The knowledge
Page | 4
in this area among the Civil Engineers, in India is still at infancy stage and
needs development and systematic dissemination.
Our Mini-Project focuses with the latest techniques in repair and rehabilitation
of structures .The various causes of structural failure and the principles of
rehabilitation of structures are discussed. Major repairs that are to be carried out
in Brick walls, Plaster walls, RCC members are explained in detail. Now-adays, for Reinforced Cement Concrete repair options like Shortcrete/Guniting,
Form and pump method, RCC jacketing, Plate bonding etc., are widely used.
For foundations Shoring and Under-Pinning and for repair of cracks, methods
like Stitching, Routing and Sealing and Resin injection are used.
Page | 5
INDEX
SL .No
CONTENTS
PAGE No.
1
INTRODUCTION
1
2
PRESENT REPAIR PRACTICES-OVERVIEW
3
3
CAUSES OF DETERIORATION OF STRUCTURES
5
4
CONDITION SURVEY AND NON-DESTRUCTIVE TESTING
4.1 Objective
6
4.2 Stages of Condition survey
5
RATIONAL APPORACH TO ANY REPAIR AND
REHABILITATION WORKS
5.1 Disstress Identification
8
5.2 Analysis of Problem and Solution
9
6
CLASSIFICATION OF DAMAGES
10
7
REHABILITATION& RENOVATION- THE WORK
8
7.1 Principles of Rehabilitation
11
7.2 Rehabilitation Work involving steps
11
7.3 General areas of Repair Work
12
TYPES OF REPAIR & REHABILITATION WORKS FOR
DIFFERENT STRUCTURAL COMPONENTS
9
8.1 Repair for Plaster of walls
13
8.2 Repair of Brick walls
14
8.3 Repairs for Cracks
16
8.4 Types of Cracks
16
METHODS OF REPAIR AND REHABILITATION WORKS FOR
WALLS/SLAB.
9.1 Stitching
18
9.2 Routing and Sealing
19
Page | 6
10
11
9.3 Resin Injection
21
9.4 Drilling and Plugging
23
9.5 Grouting
24
9.6 Overlays
24
RCC STRUCTURES REPAIRS
10.1 Guniting/Shortcrete
26
10.2 Form and Pump Technique
28
10.3 RCC Jacketing
30
10.4 Plate bonding
31
10.5 Dry Pack and Epoxy Bonded Dry Pack
32
10.6 Propping and Supporting
33
10.7 Fibre Wrap Technique
35
FOUNDATION REHABILITATION METHODS
11.1 Shoring
37
11.2 Underpinning
42
12
CONCLUSION
46
13
REFERENCES
47
Page | 7
LIST OF FIGURES
FIGURE No.
DESCRIPTION
8.1
Chipping off of plaster from a wall.
8.2
Deteriorated brick Wall
8.3
Types of cracks
9.1
9.2
9.3
9.4
9.5
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
10.10
10.11
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.9
11.10
The repair steps of cracks by Stitching.
Routing and Sealing
Bond Breaker
Epoxy injection into Cracks
Drilling & Plugging
Recommended Layout for delaminated concrete.
Pneumatically applying concrete on repair surface.
Layout of Dry mix Shortcrete
Layout of Wet mix Shortcrete
Form Work technique for RCC column
RCC Jacketing for RCC column.
Tension face plates
Dry Packing and Epoxy Bonded dry pack.
Propping & Supporting for RCC column.
Typical arrangement of Propping & Supporting a
column to relive at form load.
Fibre Wrap technique for improving load carrying
capacity of a column.
Horizontal Shoring
Typical single flying Shoring
Dead or Vertical Shoring
Components of Dead Shoring
Components of Inclined Shoring.
Unsymmetrical Flying Shores arrangements.
Pit under Pinning – Supporting the existing walls.
Repair of damaged foundation.
Helical Pier system- Damaged Foundation.
Helical Pier System- Repaired Foundation.
PAGE No
14
15
17
19
20
21
22
23
25
26
27
28
29
30
31
32
33
34
36
38
39
39
40
41
41
42
42
43
44
Page | 8
1. INTRODUCTION
Large stocks of existing structures and infrastructure are deteriorated with use
and time and might have passed their design life and require retrofitting and
rehabilitation. The cost of retrofitting various infrastructures is estimated in the
lakhs of rupees. To overcome the ill effects caused by these deteriorated
buildings Repair and Rehabilitation works are carried out from time to time.
Many of the existing structures were designed to codes that have since been
modified and upgraded. Change in use or higher loads and performance
demands require modifications and strengthening of structural elements.
Concrete construction is generally expected to give trouble free service
throughout its intended design life. However, these expectations are not realized
in many constructions because of structural deficiency, material deterioration,
unanticipated over loadings or physical damage. Premature material
deterioration can arise from a number of causes, the most common being when
the construction specifications are violated or when the facility is exposed to
harsher service environment than those expected during the planning and design
stages. Physical damage can also arise from fire, explosion as well as from
restraints, both internal and external, against structural movement. Except in
extreme cases, most of the structures require restoration to meet its functional
requirements by appropriate repair techniques.
The human body becomes deteriorated upon ageing. To a certain extent, the
problem can be remedied by taking necessary preventive steps at the
appropriate time. This is exactly the case with buildings. As time passes, the
condition of buildings also becomes deteriorated. Unless corrective measures
are taken, it may so happen that the safety of the building itself may be
jeopardized.
There are other factors that necessitate renovation. These are accidents,
environmental factors, alteration to structures, etc. The construction associated
with already-constructed structures is called renovation. Some people call the
process of rehabilitation "Forensic Engineering." The role of the engineer is just
like that of a doctor trying to diagnose the disease of a patient and then
recommending corrective treatment. Maintenance of constructed structures
includes preventive care, repairs, and rehabilitation.
Page | 9
Rehabilitation of structures is a multi-disciplinary activity. The concerned
engineer should know the design aspects, environmental factors, construction
procedure, and about building materials. The rehabilitation of existing structures
is a more complicated and sophisticated assignment than new construction
Page | 10
2. PRESENT REPAIR PRACTICES-OVERVIEW:
Since 1950s, the construction activity in India has been increasing geometrically
without matching increase in the availability of quality inputs, in terms of
materials and skilled workmen. The gap between the quality planned and the
quality achieved continues to become wider. The factors contributing to
damages/distresses in buildings have, thus, become intrinsic right from the
construction stage. Often these are concealed under external renderings and the
defect takes time to manifest itself.
Why Repair of structures arise?
Understanding gap between Quality Planned and Quality achieved in
past, present.
We do take cube test but How far its significance is taken during progress
of work how far is the co-relation maintained with such results.
Construction documents have specifications and instructions but they
remain on paper sometime due to lack of understanding.
Procedures for Periodic Inspections of building and maintenance are not
followed or maintained.
Budget estimates are prepared by un-experienced engineer or someone
else.
Buildings remain several years without any attention.
Construction documents contain adequate specifications and instructions
required to execute quality works. However, they remain as written document
without achieving the desired level of results, because of lack of understanding
of their significance by the field engineers. Standard cube test results are taken
as a measure of quality in the construction. Whereas the factors such as method
of placing, compaction and curing of concrete, which have significant influence
on the quality achieved in the hardened concrete, are given scant attention.
Many a times, the quality of concrete as placed and hardened in position has no
correlation to the cube test results, which are used for quality control measures.
Procedures, mandatory or otherwise, for periodic inspection of buildings and
structures and documenting defects, like cracks, excessive deflections, corrosion
of reinforcement etc., in logical manner, and recording of structural repairs
already carried out, are generally not followed or maintained. In some buildings,
Page | 11
only visual inspection is carried out for preparing maintenance budget estimates
and this exercise is often left to the engineers who have no experience in such
problems.
The engineers responsible for maintaining buildings often begin repair activity
without adequate understanding of the factors responsible for the defects. The
repairs strategy adopted is Replacement of damaged materials without dealing
with the real problems .Many engineers unintentionally attempt treating the
symptoms, instead of dealing with the cause and effect phenomenon. Such an
approach may offer a quick action with minimum inconvenience to the
occupants. But in this process, there is a strong possibility that the source and
cause for the distress remain unattended and continue to cause problem even
after the superficial repairs have been executed. If structural defects are deal
with in this fashion, it remains only as defects camouflaged beneath finishes,
which gives a false sense of safety to the occupants allowing the problem to
continue without getting treated. A rational approach to any repair and
rehabilitation work is to consider the source of the problem and the symptoms
together.
Page | 12
3. CAUSES OF DETERIORATION OF STRUCTURES:
A structure becomes deteriorated for the following reasons
Site Selection and Site Development Errors:
Failures often result from unwise land use or site selection decisions.
Certain sites are more vulnerable to failure. The most obvious examples are
sites located in regions of significant seismic activity, in coastal regions, or in
flood plains. Other sites pose problems related to specific soil conditions such
as expansive soils or permafrost in cold regions.
Design Errors:
These failures include errors in concept that lack of structural
redundancy, failure to consider a load or combination of loads, deficient
connection details, calculation errors, misuse of computer software, detailing
problems including selection of incompatible materials, failure to consider
maintenance requirements and durability, inadequate or inconsistent
specifications for materials or expected quality of work and unclear
communication of design intent.
Construction Errors:
Such errors may involve excavation and equipment accidents; improper
sequencing; inadequate temporary support; excessive construction loads;
premature removal of shoring or formwork; and non-conformance to design
intent.
Material Deficiencies:
While it is true that most problems with materials are the result of human
errors involving a lack of understanding about materials, there are failures that
can be attributed to unexpected inconsistencies in materials.
Operational Errors:
Failures can occur after occupancy of a facility as the result of
owner/operator errors. These may include alterations made to the structure,
change in use, negligent overloading and inadequate maintenance.
Page | 13
4. CONDITION
TESTING:
4.1) Objective:
SURVEY
AND
NON-DESTRUCTIVE
• It is examination of concrete for the purpose of identifying and defining
area of distress.
• Identify cause of distress and sources.
• Access extent of distress due to corrosion, fire, earthquake, any other
reasons.
• Access residual strength of structure and inhabitability.
4.2) Stages of condition survey:
Prioritize distressed elements according to seriousness for repairs.
a) Preliminary inspection
b) Planning
c) Visual Inspection
d) Field and laboratory testing.
A) Preliminary inspection:
• History of structure from client, owner, occupants, General public in
building.
• Note records, previous repairs history and expenses done for the same.
• All possible data and information.
• Practical restriction and safety requirements.
• Extent and quantum of survey work.
• Time required (survey and execution).
• Advise immediate safety measures.
Information gathering:
•
•
•
•
•
•
•
•
•
•
Period of construction.
Construction details (drawings,arch,structural ).
Exposure conditions.
Designed and present use of structure.
Previous changes in use
Record of structural changes if done.
Record of 1st occurrence of defect.
Details of repairs carried out previously.
Previous reports etc.
Details from owner, photographs.
Page | 14
B) Planning survey:
•
•
•
•
•
Field documents
Plans and actual observations each room-wise.
Previous report , advise if any and implementation done as per report.
Grouping of structural elements (external, interior etc. )
Exposure conditions
The data to be collected are:
Assumptions made in the design and verification of design calculation.
Quality of materials used in the construction.
Result of soil investigations, ground water analysis.
Quality control and method of construction.
C) Visual Indications of Distress Conditions:
Formation of cracks in the structure in different patterns
Peeling of plasters
Sapling of concrete
Yielding of steel
Rusting of exposed steel
D) Tests to be done:
The following tests are to be conducted on the samples taken from the structure
and on the structural members.
Testing of concrete for ascertaining the compressive strength
Sampling and testing of subsoil
Chemical analysis of subsoil water
X ray diffraction tests on concrete
Hammer or ultrasonic tests on concrete
Permeability tests
Vibration studies.
Page | 15
5. RATIONAL APPROACH
REHABILITATION WORKS:
TO
ANY
REPAIRS
&
• Identification of Cause of Deterioration.
• Consequent Repairs and Rehabilitation strategy at optimum cost.
• Scientific Evaluation and Solution for protection-repairs, rehabilitation,
strengthening and retrofitting taking advancement in material science
(polymers).
5.1) Distress Identification:
The success of repair activity depends on the identification of the root cause of
the deterioration of the concrete structures. If this cause is properly identified,
satisfactory repairs can be done for the improvement of strength and durability,
thus extending the life of the structure, is not difficult to achieve.
Before attempting any repair procedure it is necessary to have a planned
approach to investigate the condition of concrete and reinforcement. While the
diagnosis of damage or deterioration in some cases is reasonably straight
forward, it may not be so in many cases. Particularly difficult are cases in which
the cause and effect phenomenon cannot be readily explained or when
prognosis in terms of long-term performance of restored structure is to be made.
This will require a thorough technical inspection and an understanding of
the behaviour of the structural component, which is being repaired. Inspection
calls for detailed mapping of affected areas, documentation of type and location
of symptoms and their history and photographic evidences. It may also include
the environmental factors which are likely to accelerate the damage process.
Existence of concealed ducts, water lines, wet areas require special attention.
Some areas impose severe limitations on access to damaged areas. A
comprehensive inspection data helps in making an effective strategy for repair
and rehabilitation.
Non-destructive evaluation (NDE) of concrete and components are well
known and extensively used. While they are very good tools for establishing
quality levels in new constructions, applying these techniques to damaged
structures requires certain level of experience and understanding of limitations
of these methods. Solving the problem successfully is entirely dependent on the
ability of a team of experts engaged to do this job. Both field and laboratory
tests are available. It is important to select the appropriate Non-Destructive
Evaluation (NDE) techniques and location of investigation. This is a specialised
Page | 16
job and requires sophisticated instruments and trained personnel. A single
technique may not be adequate and a combination of techniques has to be
adopted to get a truly representative data on the condition of the building.
5.2) Analysis of the problem and solution:
Based on the results of tests and field observations, it will be possible to arrive
at the actual cause of the problem and suggest suitable remedial action. Various
alternative methods of solutions may be looked into taking into account the
safety, economy, and time required for the work. The most suitable method
among the alternatives which are explained below may then be selected.
Page | 17
6. CLASSIFICATION OF DAMAGES:
Grade for Assessment of the building: Based on the inspection and
observation the distress level of the selected buildings may be
categorized as mentioned below:
• G1 – No distress observed.
• G2 – Minor distress observed in few structural members, which
can be repaired under the advice of a structural engineer.
• G3 – Medium distress observed in few structural members,
which can be repaired / rehabilitated including strengthening
with the advice of a structural engineer.
• G4 – Severe distress observed in some of the structural
members, which can be rehabilitated including strengthening
with the advice of a structural engineer.
• G5 – Severe distress is observed which could prove dangerous,
hence evacuation at an early date is required.
Page | 18
7. REHABILITATION AND RENOVATION-THE WORK:
7.1) Principles of rehabilitation:
a) Elimination:
Remove the materials that cause damage to buildings. This is no easy matter,
because everything from the floor to the roofing may contain various
undesirable materials in the form of additives and admixtures.
b) Separation:
Something just can't be eliminated, but can still be protected. Use sealants or
foil backed drywall to separate structures from damage causing sources.
c) Ventilation:
Controlled, filtered ventilation may be the only way to insure that the air we
bring indoors is ideal. High humidity air or extremely low humidity air can
cause significant damage to concrete, plaster and brick walls.
7.2) Rehabilitation work involves the following steps:
a) Access arrangements:
Special gadgets may be required to get access to that part of the structure where
the work is to be carried out. The access arrangements may be in the form of
suspended platforms, scaffoldings, jacking arrangements, anchoring systems,
etc.
b) Materials required:
In choosing the materials, the following points may be kept in mind:
Timely availability of the material, safe handling, adverse effect on the
structure, surface preparation required availability of the equipment and
financial implications.
c) Sequence of operations:
The process of rehabilitation has to carry out in such a manner that the safety of
the structure is not jeopardized. Therefore it is necessary to plan the operations
properly and then carry out it accordingly.
Page | 19
7.3) General areas of repair/rehabilitation work:
Repair, removal, replacement and maintenance of mechanical supports,
sanitary treatment plant and pipelines.
Repair and modifications to diffuser ports, aeration systems, and
discharge pipelines.
Repair of columns and beams.
Installation and maintenance of dewatering structures.
Pile restoration and wood pile concrete encapsulation.
Anode installation for cathode protection.
Repair and replacement of trash-rack and debris screen.
Page | 20
8. DIFFERENT TYPES OF REPAIRS AND REHABILITATION
WORKS FOR DIFFERENT STRUCTURAL COMPONENTS:
8.1) Repair for Plaster of walls:
Should you repair or replace? It is usually better to go in favour of
repairing plaster walls, regardless of what they look like. But honestly, this is
not always possible. Basically, if:
There is more than 1 large hole per 4 x 8 Sq. ft , or
There are more than 3-4 cracks in 100 Sq.ft, or
The cracks are more than 1/4" wide
Then replace the section of wall. It will take more time and failed attempts to
repair this wall than it is worth. Old plaster should be cherished - it is stronger
and more sound proof than current walls made of gypsum board or sheetrock.
Even cracking or crumbling plaster walls should be repaired, not replaced.
a) Plaster Damage (Non-Structural Problems)
Plaster is pretty tough stuff, but like any wall, it's going to get banged or
gouged, and age will take its toll.
Impact Damage can be serious problem in an old house. Over the years,
the walls are going to get banged and dented as shown in the figure (8.1).
Generally we have to replace the plaster 6-12" from the visible hole to
reach plaster that is still keyed to the lath tightly.
Nearly every wall has a few nail holes. These can usually be fixed with a
tiny bit of spackle applied with the finger. Not perfect, but they will be
unnoticeable when the wall is painted.
Water is the enemy of plaster. Brownish stains on the walls or ceilings are
evidence for bowing out of plaster. Water-damaged plaster can be very
friable.
Old walls and old houses often have cracks. Stress cracks are a sign of
possible structural shifting, extreme temperature changes, incorrect
plaster mix, improper curing or leaks. Diagonal cracks over doorways
signal settlement, or a nearby source of vibration, such as a highway or
railroad.
Bulging plaster is an indication that the plaster keys have broken off and
allowed the plaster layers to separate from the lathe behind them. Bulging
can be repaired with plaster washers.
Page | 21
Figure (8.1) Chipping off of plaster from a wall
b) Repairs
For repair of minor cracks, use fiberglass mesh tape then go over with a
wide trowel and joint compound. There are also plaster patch compounds
available that are excellent.
For larger cracks and holes, we need to remove all the debris and enlarge
the crack until we reach solid plaster and fill the crack with joint
compound or plaster patch.
If we choose to put wallboard over the plaster, use the following
tips:
Apply wallboard horizontally.
Use the largest boards available.
Use screws, not nails, 12" apart in ceilings, 16" on walls.
Use a floating joint - the wall holds up the ceiling sheets.
Use corner clips at all corners.
Use fiberglass meshes tape, not paper, and special compound that is
available for plaster walls. .
8.2) Repair of Brick Walls:
Basically, brick is durable and long-lived as long as the mortar joints are sound.
Brick houses are susceptible to moisture - more so than wooden framed houses but require very little maintenance.
Page | 22
a) Problems with Brick (Structural Problems):
Deteriorated pointing affects many old houses. Mortar starts to
disintegrate between the bricks, which can cause the entire wall to
collapse, or single bricks to crumble is as shown in the figure (8.2).
Dirty or stained brickwork can be caused by moisture, time, and dirt
along with rain or sprinklers.
Efflorescence results from bricks getting wet, which leaves deposits of
salts that are drawn out of the masonry as the moisture evaporates the
brickwork and find the source of the moisture.
Spalled brickwork is also common. Once bricks have been wet, the
expansion of freezing water breaks off the top surface of the brick,
leaving the inner surface exposed. After a time, most of these bricks will
crumble completely.
Figure (8.2) Deteriorated brick Wall
b) A couple of Don'ts for brick:
Don't assume that old mortar needs to be replaced. Old mortar is usually
of higher lime content than the newer replacement mortar we are likely to
find to repoint, and the high Portland cement content of new mortar can
damage old walls beyond repair.
Don't seal bricks with a water repellent (i.e., water seal) - it can mean that
any moisture that is already in the brick stays in the brick, and interior
moisture may not be able to escape.
Page | 23
Don't use hydrochloric acid to clean brick, it can cause discoloration or
mottling that is permanent
Never sandblast old brick. Sandblasting can damage the hard surface of
fired brick and open the bricks up to water damage.
Never use expansion joints in historic masonry - they can pulverize brick
and ruin mortar joints.
c) Repair Work:
i) Cleaning Brickwork
For normal dirt and grime, simply use plain water, rinsing with a hose
and scrubbing with a stiff bristled brush.
For stubborn stains add 1/2c ammonia to a bucket of water.
Don't use a power washer except as a last resort - if we have a crumbling
brick problem, this will make it worse (old windows don't stand up to
high pressure water very well).
ii) Removal of Organic Growth
A moist brick will often lead to growth a variety of molds and mosses.
First, scrape the moss off the surface with a non-metallic spatula (the
same kind used on Teflon).
Second, apply a wash of 1 part bleach to 4 parts water to kill the spores.
After a couple of days, scrape again and rewash. It will probably take a
few applications to kill everything off.
8.3) Repair for Cracks in Structure:
a) What is Crack?
A line on the surface of something along which it has split without breaking
apart.
b) What happens if crack is not properly treated?
If crack is not properly treated, it will affect the strength of wall/slab which
ultimately leads to failure of that component.
8.4) Types of Cracks:
The different types of cracks are as shown in figure (8.3).
Page | 24
Figure (8.3) Types of cracks
Page | 25
9. METHODS OF REPAIR AND REHABILITATION FOR
SLAB/WALL CRACKS:
1) Stitching
2) Routing and sealing
3) Resin injection
4) Drilling and plugging
5) Grouting
6) Overlays
9.1) Stitching:
Stitching involves drilling holes on both sides of the crack and grouting in Ushaped metal units with short legs (staples or stitching dogs) that span the crack
is as shown in figure (9.1). Stitching may be used when tensile strength must be
reestablished across major cracks. The stitching procedure consists of drilling
holes on both sides of the crack, cleaning the holes, and anchoring the legs of
the staples in the holes, with either a non-shrink grout or an epoxy resin-based
bonding system.
In this technique, the crack is bridged with U-shaped metal units called stitching
dogs before being repaired with a rigid resin material. A non- shrink grout or an
epoxy resin based adhesive should be used to anchor the legs of the dogs.
Stitching is suitable when tensile strength must be reestablished across major
cracks. Stitching dogs should be of variable length and orientation.
a) Repair Steps:
Step 1: Mark and Drill holes on both sides of the cracks.
Step 2: Chase a Groove between the drilled holes.
Step 3: Insert U-shaped M.S bars in the holes and span across the crack.
Step 4: Grouting the holes with either epoxy or non-shrink grout.
Page | 26
Figure (9.1) The repair steps of cracks by Stitching
b) Benefits of Cracked Stitching:
Quick, simple, effective and permanent.
The grout combination provides an excellent bond within the substrate.
Masonry remains flexible enough to accommodate natural building
movement.
Non-disruptive structural stabilization with no additional stress.
9.2) Routing and Sealing:
Routing and sealing of cracks can be used in conditions requiring
remedial repair and where structural repair is not necessary. This method
involves enlarging the crack along its exposed face and filling and sealing it
with a suitable joint sealant as shown in the figure (9.2). This is a common
technique for crack treatment and is relatively simple in comparison to the
procedures and the training required for epoxy injection. The procedure is most
applicable to approximately flat horizontal surfaces such as floors and
pavements. However, routing and sealing can be accomplished on vertical
surfaces (with a non-sag sealant) as well as on curved surfaces (pipes, piles and
pole).
Page | 27
Figure (9.2) Routing and Sealing
a) Features:
This is the simplest and most common method of crack repair.
It can be executed with relatively unskilled labor and can be used to seal
both fine pattern cracks and larger isolated cracks.
This involves enlarging the crack along its exposed face and sealing it
with crack fillers.
Care should be taken to ensure that the entire crack is routed and sealed.
Routing and sealing is used to treat both fine pattern cracks and larger, isolated
cracks. A common and effective use is for waterproofing by sealing cracks on
the concrete surface where water stands, or where hydrostatic pressure is
applied. This treatment reduces the ability of moisture to reach the reinforcing
steel or pass through the concrete, causing surface stains or other problems.
The sealants may be any of several materials, including epoxies, urethanes,
silicones, polysulfide, asphaltic materials, or polymer mortars. Cement grouts
should be avoided due to the likelihood of cracking. For floors, the sealant
should be sufficiently rigid to support the anticipated traffic. Satisfactory
sealants should be able to withstand cyclic deformations and should not be
brittle.
The procedure consists of preparing a groove at the surface ranging in depth,
Page | 28
typically, from 1/4 to 1 in. (6 to 25 mm). A concrete saw, hand tools or
pneumatic tools may be used. The groove is then cleaned by air blasting,
sandblasting, or water blasting, and dried. A sealant is placed into the dry
groove and allowed to cure. A bond breaker may be provided at the bottom of
the groove to allow the sealant to change shape, without a concentration of
stress on the bottom as shown in the figure (9.3).
Figure (9.3) Bond Beaker
The bond breaker may be a polyethylene strip or tape which will not bond to the
sealant. Careful attention should be applied when detailing the joint so that its
width to depth aspect ratio will accommodate anticipated movement.
9.3) Resin injection:
Cracks as narrow as 0.002in (0.05 mm) can be bonded by the injection of
epoxy. The technique generally consists of establishing entry and venting ports
at close intervals along the cracks, sealing the crack on exposed surfaces, and
injecting the epoxy under pressure is as shown in the figure (9.4). Epoxy
injection has been successfully used in the repair of cracks in buildings, bridges,
dams, and other types of concrete structures. However, unless the cause of the
cracking has been corrected, it will probably recur near the original crack. If the
cause of the cracks cannot be removed, then two options are available.
Page | 29
One is to rout and seal the crack, thus treating it as a joint, or, establish a joint
that will accommodate the movement and then inject the crack with epoxy or
other suitable material. With the exception of certain moisture tolerant epoxies,
this technique is not applicable if the cracks are actively leaking and cannot be
dried out. Wet cracks can be injected using moisture tolerant materials, but
contaminants in the cracks (including silt and water) can reduce the
effectiveness of the epoxy to structurally repair the cracks.
Figure (9.4) Epoxy Injection into cracks
The use of a low-modulus, flexible adhesive in a crack will not allow significant
movement of the concrete structure. The effective modulus of elasticity of a
flexible adhesive in a crack is substantially the same as that of a rigid adhesive
because of the thin layer of material and high lateral restraint imposed by the
surrounding concrete. Epoxy injection requires a high degree of skill for
satisfactory execution, and application of the technique may be limited by the
ambient temperature.
a) Repair Steps:
i) Clean the cracks: The first step is to clean the cracks that have been
contaminated; to the extent this is possible and practical. Contaminants such as
oil, grease, dirt, or fine particles of concrete prevent epoxy penetration and
bonding, and reduce the effectiveness of repairs. Preferably, contamination
should be removed by vacuuming or flushing with water or other specially
effective cleaning solutions.
Page | 30
ii) Seal the surfaces: Surface cracks should be sealed to keep the epoxy
from leaking out before it has gelled. Where the crack face cannot be reached,
but where there is backfill, or where a slab-on-grade is being repaired, the
backfill material or sub base material is sometimes an adequate seal. A surface
can be sealed by applying an epoxy, polyester, or other appropriate sealing
material to the surface of the crack and allowing it to harden. If a permanent
glossy appearance along the crack is objectionable and if high injection pressure
is not required, a strippable plastic surface sealer may be applied along the face
of the crack. When the job is completed, the surface sealer can be stripped away
to expose the gloss-free surface. Cementitious seals can also be used where
appearance of the completed work is important. If extremely high injection
pressures are needed, the crack can be cut out to a depth of 1/2 in. (13 mm) and
width of about 3/4 in. (20 mm) in a V-shape, filled with an epoxy, and struck
off flush with the surface.
9.4) Drilling and plugging:
Drilling and plugging a crack consists of drilling down the length of the crack
and grouting it to form a key.
This technique is only applicable when cracks run in reasonable straight
lines and are accessible at one end. This method is most often used to repair
vertical cracks in retaining walls. A hole [typically 2 to 3 in. (50 to 75 mm) in
diameter] should be drilled, centered on and following the crack as shown in the
figure (9.5).
Figure (9.5) Drilling and Plugging
Page | 31
The grout key prevents transverse movements of the sections of concrete
adjacent to the crack. The key will also reduce heavy leakage through the crack
and loss of soil from behind a leaking wall. If water-tightness is essential and
structural load transfer is not, the drilled hole should be filled with a resilient
material of low modulus in lieu of grout. If the keying effect is essential, the
resilient material can be placed in a second hole, the fiat being grouted.
9.5) Grouting
a) Portland cement grouting:
Wide cracks, particularly in gravity dams and thick concrete walls, may be
repaired by filling with Portland cement grout. This method is effective in
stopping water leaks, but it will not structurally bond cracked sections. The
procedure consists of
1) cleaning the concrete along the crack.
2) Installing built-up seats (grout nipples) at intervals astride the crack
3) Sealing the crack between the seats with a cement paint, sealant, or grout.
4) Flushing the crack to clean it and test the seal and,
5) then grouting the whole area.
Grout mixtures may contain cement and water or cement plus sand and water,
depending on the width of the crack. However, the water-cement ratio should be
kept as low as practical to maximize the strength and minimize shrinkage.
Water reducers or other admixtures may be used to improve the properties of
the grout. For small volumes, a manual injection gun may be used and for larger
volumes, a pump should be used. After the crack is filled, the pressure should
be maintained for several minutes to insure good penetration.
9.6) Overlays:
Slabs containing fine dormant cracks can be repaired by applying an overlay,
such as polymer modified Portland cement mortar or concrete, or by silica fume
concrete. Slabs with working cracks can be overlaid if joints are placed in the
overlay directly over the working cracks. In highway bridge applications, an
overlay thickness as low as 1-1/4 in. (30 mm) has been used successfully.
Suitable polymers include styrene butadiene or acrylic latexes. The resin solids
should be at least 15 percent by weight of the Portland cement, with 20 percent
usually being optimum.
Page | 32
10. RCC STRUCTURES REPAIRS:
Problems in RCC Structures (Structural Problems)
1) Flexure, Shear, Torsion, Shrinkage and Tension cracks.
2) Splitting, Diagonal, Horizontal cracks in Columns.
3) Rusting, Buckling, Bending, Twisting Distress in Steel structures.
Recommended Layout for delaminated concrete is as shown in the figure (10.1).
Figure (10.1) shows the Recommended Layout for delaminated concrete
Methods of Repair for RCC Structures:
1) Shortcrete/Guniting.
2) Form and Pump Technique
3) RCC Jacketing
4) Plate bonding
5) Dry Pack and Epoxy Bonded Dry Pack
6) Propping and Supporting
7) Fibre Wrap Technique
Page | 33
10.1) Shortcrete/Guniting:
Shortcrete is the process of pneumatically applying concrete onto various
surfaces at high velocity is as shown in the figure (10.2). There are two primary
application methods: the wet process pumps mixed concrete through a hose to
the nozzle where compressed air is added to provide high velocity for placement
and consolidation; the dry process, commonly known as gunite, uses
compressed air to blow pre-blended dry materials through a hose at high
velocity to the nozzle, where water is added. The effects in most cases are
almost identical.
The materials used in both processes are generally the same as those used for
conventional concrete are Portland cement, aggregates and water. Various
additives can enhance strength and reduce cracking. As a result, shotcrete/gunite
has high-strength, durability, low permeability, and excellent bonding
characteristics.
Shotcrete/gunite application also provides almost limitless possibilities for
complex shaping and forming in new construction and renovation projects.
a) Other key benefits include:
Little or no form work is required.
Cost-effective method for placing concrete.
Ideal for irregular surface applications.
Allows for easier material handling in areas with difficult access.
Figure (10.2) shows the pneumatically applying concrete on repair surface
Page | 34
b) Types of shorcrete:
i) Dry mix shorcrete (Guniting).
ii) Wet mix shorcrete.
i) Dry mix: (Guniting)
Dry mixing involves premixing of binders and aggregates which are fed
into special mechanical feeder metering the premixed materials into a hose. The
mix is jetted out along with compressed air from a nozzle connected to the hose
having a water ring outfitted to it as shown in the figure (10.3). This mix is
injected to the repair spot. The resultant hardened properties include increased
flexural, compressive strengths and more durability.
Figure (10.3) Layout of Dry mix Shortcrete
ii) Wet mix:
Wet mix Shotcrete is a method that involves premixing of all ingredients
including binder, water, aggregates and admixtures .The premixed repair
materials are deposited into a pump which transports the materials to an exit
nozzle where compressed air is introduced as shown in the figure (10.4). The
repair material is propelled onto the substrate with compressed air. Admixtures
can be used to enhance durability. Air entrainment is required for freeze thaw
resistance. The effect is smooth and unnoticeable.
Page | 35
Figure (10.4) Layout of Wet Mix Shortcerte
10.2) Form and Pump Technique
The form and pump repair method is a two-step process of
constructing formwork and pumping repair material into the cavity confined by
formwork and existing concrete. The form and pump technique allows use of
different materials. Repair materials are mixed and pumped into the cavity.
When the cavity is full, pump pressure is exerted into the form causing the
repair material to consolidate and make contact with existing concrete surfaces.
a) Surface Repair of Vertical Location (Column):
One of the most common methods of surface repair of vertical and
overhead location is placement of formwork and casting of repair material into
the prepared cavity as the in the figure (10.5). The repair material must be of
low shrinkage and necessary flow ability. Rodding or internal vibration is
necessary to remove air and provide intimate contact for placing concrete
substrate. In some applications complete filling of the cavity may be difficult. In
those cases a final step of dry packing the remaining cavity works well.
b) Surface Repair of Overhead Location (Beam):
There are many techniques available to restore damaged or deteriorated
concrete structures. Each surface repair techniques offer advantages and
limitations depending upon the conditions of the repair project. Form a pump
Page | 36
technique is relatively new method which has been developed as a viable
alternative to Shotcrete (gunite), hand placement and grouted preplaced
aggregate techniques.
Figure (10.5) Form Work Technique for RCC Column
c) Advantages of Form and Pump Technique:
The use of almost any type of repair material- from fine grained mortar to
course grained cement concrete.
Placement is not limited by depth of repair, or by size or density of
reinforcements.
The pressurization process provides full encapsulation of exposed
reinforcing steel.
The formwork protects the repair material during curing process.
Page | 37
10.3) RCC Jacketing
Reinforced concrete jacketing increases the member size significantly. This has
the advantage of increasing the member stiffness and is useful where
deformations are to be controlled. If columns in a building are found to be
slender, RC jacketing provides a better solution for avoiding buckling problems
as shown in the figure (10.6). Design for strengthening/repair work is based on
composite action between the old and the new work. Strain compatibility
calculations may have to be carried out carefully giving due accounts to factors
such as creep. As the new jacket is to behave compositely with the parent
member, the new jacket can take additional loads only with the increase in the
stresses & strains in the old one. The problem arises if the;
Old concrete has reached limiting strain and is not likely to sustain any
more significant strain.
Old concrete is weak and porous and started deteriorating due to
weathering action and corrosion of reinforcement.
The question then arises as to whether the composite action should be
abandoned and the new jacket (plate or RC) designed to carry the entire load. It
is perhaps best to design the strengthening in this manner, but detailing must be
right to ensure transfer of load to the new jacket, if the old concrete fails. It is
however, necessary to ensure perfect bond also between the old and new
concrete by providing shear keys and effective bond coat with the use of epoxy
or polymer modified cement slurry giving strength not less than that of new
concrete.
Figure (10.6) RCC jacketing for column
Page | 38
10.4) Plate bonding
Plate bonding is an inexpensive, versatile and advanced technique for
rehabilitation, up gradation of concrete structures by mechanically connecting
MS plates by bolting and gluing to their surfaces with epoxy as shown in figure
(10.7).Plate bonding can substantially increase strength, stiffness, ductility and
stability of the reinforced concrete elements and can be used effectively for
seismic retrofitting.
Figure (10.7) Tension Face Plates
In this method the bolts, which are first used to hold the plates in position
during construction, act as permanent shear connectors and integral restraints.
The bolts are also designed to resist interface forces assuming the epoxy glue
used as non-existent assuming it as destroyed by fire, chemical break down,
rusting or simply bad workmanship.
Since epoxy is prone to premature bonding, use of mechanical anchorage along
with epoxy bonding is considered more reliable. Since the steel plates are
unobtrusive, with this technique original sizes of the structural members are not
increased significantly. This method is preferred where enlargement of the
members is going to affect the head room, existing windows, doors and other
fixtures.
Page | 39
10.5) Dry Pack and Epoxy Bonded Dry Pack
The Dry Pack Repair technique is application of dry cement sand mix. It
consists of cement and clean sand (in proportion 1:2:5) with just enough water
to be able to form a ball by hand. It is immediately packed into place before the
bond coat has dried or cured, with suitably shaped hardwood dowel and
hammer in 8 to 10 mm thick layers as shown in the figure (10.8).
Figure (10.8) Dry Packing and Epoxy Bonded Dry pack
If the epoxy is used as bonding material between the repair material and the
substrate, the method is termed as Epoxy Bonded Dry Pack. Its application shall
be limited to areas that are small in width and relatively deep but not less than
25 mm in depth. The application areas include core holes, holes left by removal
of form-ties, cone-bolts, she bolt holes, narrow slits for critical repairs or for
repairs expected to be exposed to severe service conditions. Dry pack shall
neither be used for shallow depressions where lateral restraint cannot be
obtained nor for filling behind steel reinforcement.
Page | 40
10.6) Propping and Supporting
Problem arises in deciding on propping and supporting the structure to give
relief in stresses and strains in some of the existing weak members being
strengthened. Mere vertical props sitting on some beams & slabs may not be
enough.
Propping and Supporting for columns is as shown in the figure (10.9).
Figure (10.9) Propping & Supporting for Column
For a Multi-Storey building the propping and supporting is carried out as shown
in the figure (10.10).
Page | 41
Figure (10.10) Typical Arrangement of Propping & Supporting a Column
to Relieve at Form Load
Page | 42
10.7) Fibre Wrap Technique
The fibre wrap technique, also known as Composite Fiber System is an onintrusive structural strengthening technique that increases the load carrying
capacity (shear, flexural, compressive) and ductility of reinforced concrete
members without causing any destruction or distress to the existing concrete.
There are two systems followed In adopting this technique:
a) Bi-directional Woven Fabric:
This system comprises of woven fabric presoaked in specially
formulated epoxy and applied over prepared surface after application of epoxy
primer. Woven fibre fabric is composed of bi-directional high strength fibers
that are combined with specially formulated epoxy in a pre-determined
proportion to form a composite material. This composite material is wrap
applied onto the reinforced concrete or steel member as shown in the figure
(10.11) for requiring strengthening or protection and left to cure at ambient
temperature. The subsequent layer/s of unidirectional fiber fabric could be
applied after giving the required overlap along the direction of fibres as per
design requirements.
b) Uni-directional E-glass Fibres:
This system comprises of precut unidirectional E-glass fibre wrapped over
epoxy primer applied prepared surface of member requiring structural
strengthening and/or surface protection. Subsequent to its wrapping, it is
saturated with epoxy using rollers and stamping brushes manually to remove air
bubbles, if any and left to cure at ambient temperature. The subsequent layer/s
of unidirectional fibre fabric could be applied after giving the required overlap
along the direction of fibres as per design requirements.
Though the underlying principle of the above two methods is more or less
identical, but the Application techniques and basic materials adopted are at
slight variance .Each of the above systems has their own merits.
Enhancement in lateral drift ductility and horizontal shear carrying capacities of
a concrete member can also be obtained by confinement of the member by this
method. The flexural, shear and axial load carrying capacities of the structural
members can be enhanced by appropriate orientation of primary fibres of the
Page | 43
composites. The resulting cured membrane not only strengthens the reinforced
concrete member but also acts as an excellent barrier to corrosive agents, which
are detrimental to concrete and the reinforcement. Ingress of water, oxygen and
carbon dioxide through the external surface of concrete member is prevented by
the application of composite jacket.
Figure (10.11) Fibre wrap technique for improving load carrying capacity
of a column.
The system is useful for its structural enhancement and protection
capabilities under severe environmental conditions. It can be used for
retrofitting of a wide variety of structures that include bridges, flyovers,
chimneys, water tanks, buildings, large diameter pipes, industrial plants, jetties,
sea-front and underwater structures.
Page | 44
11. FOUNDATION REHABILITATION METHODS:
The methods to repair and rehabilitate a structure having foundation distress
generally involve shoring & underpinning work for structures that are out of
plumb, or are sensitive to effects of small settlement etc.
Methods
1) Shoring
2) Under Pinning
11.1) Shoring
Shoring means support or propping. Before any shoring work is commenced,
the building should be carefully surveyed & record of levels, cracks & tilts kept.
The observations should be continued throughout the period of shoring & under
pinning and till the time when detectable measurements have ceased.
The terminology used is:
a) Raking shores with the angle of shores generally 60 to 75 are usually used
where external support is necessary. In case, the feet of raking shores are to be
kept free, then flying shores can be provided which strut against another
structure or wall.
b) Flying shores merely provide a restraint against building or tilting.
c) Dead shores are verified struts bearing on the ground at the required distance
& supporting the vertical load of a wall wherever required in conjunction with
flying shores or horizontal ties.
The level of raking shores & flying shores are so arranged as to bear on the wall
at floor or ground with a firm bearing. Folding wedges should be inserted at the
foot of shores to take up yielding if any, of the ground & elastic shortening of
the struts. Columns can be shored up individually by needle beams. The needle
system has to be properly designed to suite the particular requirements. Suitable
placing of jacks for exerting upward pressure can also be planned & designed.
Page | 45
11.1.1) Types of Shoring
Horizontal shoring.
Vertical shoring or dead shoring
Inclined Shoring or flying shoring
a) Horizontal Shoring:
It consists of Horizontal beam or strut
Wall plates
Cleats
Straining beams
Used to support two adjacent buildings.
The above components are clearly seen in the figures (11.1) and (11.2).
Figure (11.1)
Page | 46
Figure (11.2)
b) Vertical shoring or dead shoring
Vertical shoring consists of Dead shore, Sole plates, Needles, Props as shown in
the figures (11.3) and (11.4).
Purpose:
Used for rebuilding of walls.
Figure (11.3) Dead or Vertical Shoring
Page | 47
Figure (11.4) Components of Dead shoring.
c) Inclined Shoring
It consists of
1)Rakers
2)Needles
3)Cleats
4)Braces
5)Sole plate
Purpose:
Used to strengthen a wall.
The above mentioned components are shown in figures (11.5) and (11.6).
Page | 48
Figure (11.5) Components of Inclined shoring
.Figure (11.6)
Page | 49
11.2) Underpinning:
DEFINITION
Underpinning is the process of strengthening and stabilizing the
foundation of an existing building or other structure.
Foundation underpinning is a means of transferring loads to deeper soils
or bedrock. Figures (11.7) and (11.8) shows the supporting of walls of
structure and then repairing the foundation.
a) Purpose of under pinning
1) To obtain additional foundation capacity.
2) To modify the existing foundation system.
3) To create new foundations through which the existing load may be
wholly or partially transferred into deeper soil .
4) To arrest the excessive settlement.
5) To improve the future performance of the existing foundations.
Figure (11.7) Pit Under Pinning-Supporting the existing walls
Figure (11.8) Repair of damaged foundation
Page | 50
b) Underpinning is required when:
• Construction of a new project with deeper foundation adjacent to an
existing building.
• Change in the use of structure.
• The properties of the soil supporting the foundation may have changed or
was mischaracterized during planning.
• To support a structure this is sinking or tilting due to ground subsidence
or instability of the super structure.
Methods for underpinning:
• Pit Underpinning
• Push Piers System
• Helical Pier System {figures (11.9) and (11.10)}
• Pile Underpinning
• Other Methods
•
Chemical Grouting
•
Micro-fine Grouting
• Micro-piles
Figure (11.9) Helical Pier System-Damaged Foundation
Page | 51
Figure (11.10) Helical Pier system-Repaired Foundation
If underpinning is necessary to arrest settlement, it is essential that the
underpinned foundation should meet the requirements of correct allowable
bearing pressures. Depending on the cause of settlement, shallow underpinning
may be satisfactory in some cases, whereas in some cases the underpinning has
to be taken down to a deeper & relatively incompressible stratum. Underpinning
material are metals in case of comparatively shallow underpinning.
Underpinning by piles or piers is suitable, only if the new bearing stratum is
deep.
Underpinning piles are normally provided in pairs, one on each side of the load
bearing walls or in groups around the sides of columns.
Micro-piles are a useful means of underpinning. They can be installed from the
ground surface without deep excavation and the equipment in installing the
piles is suitable for working in confined spaces. The rotary drilling results in
less damage & loss of ground, as compared to the percussion method.
Proprietary jacked piles with pre-cast segments are another means of
underpinning. In the proprietary `pre-test' methods of underpinning the
underlying ground is preloaded before the load of the structure is finally
transferred by means of jacking between the tilted existing structure & the new
underpinning. There are various patented systems of jacking, involving inter
connection of jacks with centralised pumping plant etc.
Underpinning by injection of the ground with cement or chemicals to fill
voids or to permeate and strengthen the ground is sometimes used. Various
forms of grout can be introduced into granular soils or cavernous rock
Page | 52
formations to increase their strength to reduce their compressibility grouts
,however, cannot be induced to permeate clays or clayey silts, though by means
of high injection pressure and using closely spaced points the "hydro-fracture"
technique can be used to uplift the mass of clay or self & there by provide a
means of raising a structure. However, it may be worthwhile in many cases to
take the foundation down to a deeper & more incompressible stratum say by
piles rather than try to compensate & stop the settlement by grouting.
At the end, it is worthwhile bearing in mind that a foundation is not an entirely
nor an end in itself. The ability to discern differences in type of framing etc. is
also an essential attribute of an expert investigator. In certain, cases, the results
of fresh site investigates would indicate that the settlement may continue but at
a deceasing rate. In that case, a possible solution could be to keep on monitoring
and when the rate of settlement has decreased sufficiently, the building could
simply be "patched up".
It is worth noting that damage investigations include both the design &
operation (and lifetime usage) assessment, which involve "looking backwards in
time" as are time dependent. As stated earlier the concept of time scale is
important. In any case, for a good & effective damage investigation, proper
causation statement is essential. They need to cover information about the
damages, technical details, facts about what & when precise explanation of the
causes of damages etc. causation is about opinion & fact meshed together so
that they explain what happened. There must be clarity and it must be based on
evidence. This will then load to the appropriate repair & rehabilitation strategy,
always bearing in mind that foundation is not an isolated entity but a part of the
structure as a whole.
Page | 53
CONCLUSION
1) Periodic maintenance of structures is essential.
2) Each and every problem should be properly analyzed and then the
appropriate repair methods undertaken.
3) Primary design of the building reflects its performance in long run.
4) Each repair technique is suitable only for the particular application for
which it is meant for.
5) Cost should not be significant planning factor in rehabilitation though it is
a deciding factor.
6) Due to moisture, walls get patch off and brick walls losses its strength, so
the mentioned repair works for bricks and plaster of walls is well
recommended.
7) Due to some adverse conditions cracks will form in walls and slab which
disturbs the functioning of structure, so the earlier mentioned methods are
very useful for repair of cracks and rehabilitation of structure.
8) RCC structures gets deteriorated due to corrosion of steel which
ultimately results in improper functioning of structure ,so above
mentioned
methods
like
RCC
jacketing,
Plate
Bonding
Guniting/Shortcrete etc., are very useful in rehabilitation of structures.
9) Form and Pump technique which has become the alternative for grouting,
guniting now-a-days is also cost effective in large scale operations.
10)
Due to improper settlement of underlying soil the foundation
damaged by which all the overlying structure may get disturbed, so for
the repairs of foundations methods like Shoring and Underpinning are
recommended.
Page | 54
REFERENCES
1) HANDBOOK ON REPAIR AND REHABILITATION OF RCC
BUILDINGS PUBLISHED BY DIRECTOR GENERAL (WORKS),
CENTRAL PUBLIC WORKS DEPARTMENT, GOVERNMENT OF
INDIA, NIRMAN BHAWAN.
2) INTERNATIONAL JOURNAL OF ENGINEERING SCIENCES &
RESEARCH TECHNOLOGY ON REPAIR AND REHABILITATION
OF STRUCTURES (2014).
3) JOURNAL ON “REPAIR AND REHABILITATION OF RCC
STRUCTURES” BY P P AMBEDKAR M.E, CIVIL (Construction &
Management).
4) S N SINHA, RCC DESIGN, TATA MCGRAW-HILL PUBLICATIONS
LTD-2002.
5) B
SIVAGNANAM
“REHABILITATION”
INDIAN
CONCRETE
JOUNRAL, DECEMBER-2002, VOL 76.
6) ALLEN R.T.C, REPAIR OF CONCRETE STRUCTURES,JOHN
WILLEY & SONS (1987).
Page | 55
Page | 56