Clamping

Passive means of vibration attenuation have been employed successfully and efficiently in machining systems such as turning and milling. Traditional approach to controlling vibration in a milling system is to develop control mechanisms for cutting tools or machine spindles. However, due to the nature of milling operations where the cutting tools rotate at high speed, the passive vibration control methods

This paper presents numerical results obtained using Finite Element Analysis (FEA) in studying large diameter welded neck steel flanges under different loading conditions. Obtained FEA results show the effect of the clamping pressure, internal pressure, axial end load, temperature effect, gasket elasticity modulus on the contact pressure between the gasket and the steel flange. As expected clamping pressure is a determinate factor for the sealing condition. Gasket material is another primary factor in designing flanged joints.

We report the first direct measurements of clamping strains within individual wires of a 19 parallel wire strand constrained by a clamshell clamp. In these measurements neutron diffraction was used to determine the elastic strains along three orthogonal axes for all of the individual wires across the strand cross section underneath the clamp for various clamping loads. We observed that, while, for all clamping loads, the clamping strains within individual wires were heterogeneously distributed, increasing the clamping force significantly decreased the strain heterogeneity. In contrast, no strain heterogeneity was observed in a rigorous companion finite-element model of the strand unless dimensional variations in the wire diameters were introduced. Our results are in agreement with the hypothesis by Gjelsvik, which states that, within a parallel wire bridge cable, local variations in wire diameter due to manufacturing tolerances can lead to large variations in clamping constraint.

The objective was to evaluate the effect of temperature and clamping method during heat treatment on the properties of high density Okan wood. Heat treatment of sapwood and heartwood was conducted using an electric oven with a programmable controller at 160 °C, 180 °C, 200 °C, and 220 °C for 2 h. Physical and mechanical properties were compared before and after the heat treatment process. The color change (E*), weight loss, and volume shrinkage increased with increasing temperature, whereas the equilibrium moisture content (EMC) and water absorption (WA) decreased in both types of wood. The wood density was not affected by temperature, and the magnitude of E* in sapwood was the highest, while the magnitude of weight loss, volume shrinkage, EMC, and WA in heartwood was higher than in sapwood. The clamping method affected E* in heartwood only, while the weight loss, volume shrinkage, EMC, and WA was affect in both types of wood. A significant reduction in the mechanical properties occurred after heat treatment at 200 °C and 220 °C. The reduction of MOR, MOE, and shear strength in heartwood was greater than in sapwood, while the compressive strength reduction in sapwood was the highest.

This paper presents an experimental investigation on the influence of microstructural parameters, such as aggregate size, and macroscopic parameters, such as specimen dimensions, on brittle fracture. Maximum aggregate size was used as a representative ...

Microsurface scale characteristics (roughness, waviness and form) and the workpiece mounting fixture effects must be accounted and compensated for during laser micromachining such that the focused laser spot position is known in the coordinates of the measured surfaces. Thus, allowing rapid and accurate micromachining on the true workpiece engineering surface. The thin-plate splines (TPSs), a mathematically simple theory, is modified

Present situation in the industrial manufacture has brought new trends in the kind of flexibility and intelligence. That means new generation of intelligent manufacturing systems. New generation of clamping fixtures is represented by group of clamping fixtures which can be used in intelligent manufacturing systems.

Fixtures are used to locate and hold workpieces during manufacturing. Because workpiece surface errors and fixture set-up errors (called source errors) always exist, the fixtured workpiece will consequently have position and/or orientation errors (called resultant errors). In this paper, we develop a variational method for robust fixture configuration design to minimize workpiece resultant errors due to source errors. We utilize both first-order and second-order workpiece geometry information to deal with two types of source errors, i.e., infinitesimal errors and small errors. Using the proposed variational approach, other fundamental fixture design issues, such as deterministic locating and total fixturing, can be regarded as integral parts of the robust design. Closed-form analytical solutions are derived and numerical examples are shown. By employing the nonlinear programming technique, simulation software called RFixDesign is developed. This paper presents a new procedure for ro...

Assembly planning and evaluation is an impor-tant component of the product design process in which details about how parts of a new product will be put together are formalized. A well designed assembly process should take into account various factors ...

A stream-of-variation analysis (SOVA) model for three-dimensional (3D) rigid-body assemblies in a single station is developed. Both product and process information, such as part and fixture locating errors, are integrated in the model. The model represents a linear relationship of the variations between key product characteristics and key control characteristics. The generic modeling procedure and framework are provided, which involve: (1) an assembly graph (AG) to represent the kinematical constraints among parts and fixtures, (2) an unified method to transform all constraints (mating interface and fixture locators etc.) into a 3-2-1 locating scheme, and (3) a 3D rigid model for variation flow in a single-station process. The generality of the model is achieved by formulating all these constraints with an unified generalized fixture model. Thus, the model is able to accommodate various types of assemblies and provides a building block for complex multistation assembly model, in whi...