Auxiliary supply: Power consumption: Housing: Dimensions: W eight: Operation temperature: (ambient) Oil temperature: (inside transformer) Oil

Pressure: Connection to valve:

General

Technical data HYDROCAL 1005

88 VACmin 276 VACmax Optional: 88 VDCmin 390 VDCmax max. 350 VA Aluminium W 263 x H 263 x D 257 mm Approx. 13,5 kg -55 ... +55 C C -20 ... +90 C C up to 800 kpa (negative pressure permitted) DIN ISO 228: G 1 Optional: NPT 1 CE certified IEC 61010-1:2002 IP-55

Analogue and digital Output (standard)

Analogue DC Outputs Current DC Type 0/4 ... 20 mADC Range Default functions CO Con. H2 Con. Alternative functions Free config. Free config. Free config.

Current DC Current DC

Current DC

Current DC

0/4 ... 20 mADC 0/4 ... 20 mADC

0/4 ... 20 mADC

0/4 ... 20 mADC

C2H4 Con. Free config. Moisture Con. Free config.

C2H2 Con.

HYDROCAL 1005

Digital Outputs Type Relay 5 x 12 VDC Control Voltage Max. Switching Capacity 220 VDC/VAC / 2 A / 60 W Accuracy 0.5 % Accuracy Remarks Remarks

Isolation protection: Degree of protection:

Safety

Analogue Inputs and digital Outputs (optional)

Analogue DC Inputs (External sensors) Current Accuracy Type 4 x 0/4 ... 20 mA Range

Multi-Gas-in-Oil Analysis System with Transformer Monitoring Functions

Measurements

of the measuring value

Gas/Humidity-in-Oil Measurement Measuring Quantity Hydrogen H2 Range 0 ... 2.000 ppm 15 % 25 ppm 20 % 5 ppm 3 % 3 ppm 20 % 25 ppm

Analogue AC Inputs (Cap. HV Bushing) Voltage or Current Digital Outputs Opto-coupler Type Control Voltage 5 x 5 VDC Type 6 x 0 ... 80V +20% 6 x 0/4 20mA +20% Range

Ethylene C2H4 Moisture

Acetylene C2H2

Carb. Monoxide CO 0 ... 5.000 ppm 0 ... 2.000 ppm 0 ... 100 ppm 0 ... 2.000 ppm

of the measuring value 1% Configurable via jumper

20 % 10 ppm

Thin-film capacitive moisture sensor

Micro-electronic gas sensor for H2

Infrared NIR gas sensor unit for CO, C2H2 and C2H4

Patent-pending oil sampling system (EP 1 950 560 A1)

Miniaturized gas sample production based on headspace principle (no membrane, negative pressure-proof)

Operation Principle

Max. Switching Capacity UCE: 4 V (rated) / 35 V (max.) UEC: 7 V (max.) UCE: 40 mA (max.)

On-board GSM or analog modem (optional)

RS 485 (proprietary or MODBUS protocol)

ETHERNET 10/100 Mbit/s (copper-wired or fibre-optical)

Communication

Connections

The HYDROCAL 1005 is a permanently-installed multigas-in-oil analysis system with transformer monitoring functions. It allows for the individual measurement of moisture and the key gases hydrogen (H2), carbon monoxide (CO), acetylene (C2H2) and ethylene (C2H4) dissolved in transformer oil. As hydrogen (H2) is involved in nearly every fault of the isolation system of power transformers and carbon monoxide (CO) is a sign of an involvement of the cellulosic / paper isolation the presence and increase of acetylene (C2H2) and ethylene (C2H4) further classifies the nature of a fault as overheating, partial discharge or high energy arcing. The device can serve as a compact transformer monitoring system by the integration / connection of other sensors present on a transformer via its analog inputs: 4 analog inputs 0/4-20mADC 6 analog inputs 0/4-20mADC +20% / 0-80VAC +20% configurable by jumpers
MTE Meter Test Equipment AG
Exclusive Distributor North America:

It is further equipped with digital outputs for the transmission of alarms or the execution of control functions (e. g. control of a cooling system of a transformer): 5 digital relay outputs 5 digital opto-coupler outputs

Key Advantages

Subject to alterations

Hydrogen (H2), Carbon monoxide (CO), acetylene (C2H2) and ethylene (C2H4) measurement Moisture-in-oil measurement Communication interfaces ETHERNET 10/100 Mbit/s (copper-wired or fibre-optical) and RS 485 to support proprietary communication protocols and to be open / prepared for substation communication protocols IEC 61850, MODBUS, DNP 3 etc. Optional on-board GSM or analog modem for remote communication 6 analog AC current inputs for the connection of capacitive HV bushing sensors for HV bushing monitoring applications

17275 Collins ave., apt. #307, Sunny Isles Beach, Florida, 33160, USA tel: 786-252-6965, fax: 305- 919-8721, http://www.ztzservices.com

Edition 01.2010

Transformer monitoring functions

Voltages and Currents (via voltage and current transformers / transducer) Temperature Monitoring Bottom and oil temperature (via additional temperatures sensors) Free configuration Analogue inputs can be free allocated to any additional sensor Further Calculations: Hot-Spot (acc. IEC 60076) Loss-of-Life Ageing Rate Cooling Stage / Tap Changer Position (e.g. via current transducer)

Sensor firmware main menu

User menu External menu

Transformer administrator data Customer / Site administrator data

Gas-in-Oil menu

Voltage and current measurement Bottom and top oil measurement Oil humidity measurement Alarm menu Report table Alarm acknowledgement Configuration menu Alarm level setting Communication setting Transformer setting Installation

Chart diagram Result table

Transformer menu Aging rate Hot spot temperature Loss-of-Live

joint R&D design together with power transformer manufacturer PAUPAUWELS

HV Bushing Monitoring
HV Bushing / Test tap / Name plate Test methods: Leakage current Sum of currents

Gas-in-Oil overview menu

Alarm setup / edit menu

Bushing monitoring setup menu

Capacity C1 and tan / PF under factory testing are documented on name plate of bushing
Bushing sensor

Configuration 1: Monitoring of high voltage side

Configuration 2: Monitoring of high voltage and low voltage side

Individual chart diagram for hydrogen (H2), carbon monoxide (CO), acetylene (C2H2), ethylene (C2H4) and moisture.

Display of alarm list. Details of each alarm and individual settings.

The bushing monitoring setup menu allows the input of all basic parameters required for the bushing monitoring.

PC-Software
Transformer data administration

Test method:

(joint development with ZTZ Services International, USA)

tan (dissipation factor) PF (power factor

All administration data of a transformer can be entered Network of different power plants and transformer banks can be configured Selective contact to each transformer in the network Obtaining information of total transformer situation

Operation principle

Resistive Bridge

Voltage range

69 kV 765 kV AC
(Bushing / Primary)

Configuration 1: Reference HV bushing (from other transformer)

Configuration 2: Reference CCVT/CCPT

Max. 2.5 kV AC
(Sensor / Secondary)

Current range 0 140 mA AC Thread 0.75 / 1.25 / 2.25 (other configurations available upon request)