Dumarent-manUSM Manitou MSI25 - MSI 30 - en
Dumarent-manUSM Manitou MSI25 - MSI 30 - en
Dumarent-manUSM Manitou MSI25 - MSI 30 - en
r
i
e
2
-
E
3
M
S
I
2
0
T
B
U
G
G
I
E
S
r
i
e
2
-
E
3
M
S
I
2
5
T
S
r
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2
-
E
3
M
S
I
2
5
T
B
U
G
G
I
E
S
r
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2
-
E
3
M
S
I
3
0
T
S
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e
2
-
E
3
M
S
I
3
0
T
B
U
G
G
I
E
S
r
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e
2
-
E
3
M
S
I
3
5
T
S
r
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e
2
-
E
3
M
S
I
3
5
T
B
U
G
G
I
E
S
r
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e
2
-
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3
M
H
2
0
-
4
T
B
U
G
G
I
E
S
r
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e
2
-
E
3
M
H
2
5
-
4
T
B
U
G
G
I
E
S
r
i
e
2
-
E
3
CONTINENTAL
10,5R20 14PR
MPT80 134G
TUBELESS
PRESSURE 4,4 5,3 5,6 6,5 4,4 5,3
Front unladen 850 800 950 850 900 850
Front laden 2450 2850 3400 3700 2550 2900
8,25X20
CSE SC15
PRESSURE Plein Plein Plein Plein
Front unladen 850 800 950 850
Front laden 2450 2850 3400 3700
DUNLOP
15,5/55R18 14PR
SPPG7
TUBELESS
PRESSURE 3,3 4 4,5 5,5 3,5 4
Front unladen 850 800 950 850 900 850
Front laden 2450 2850 3400 3700 2550 2900
12,0-18 T86
TUBE TYPE 12PR
PRESSURE 3,5 3,5 4,2
Front unladen 850 800 950
Front laden 2450 2850 3400
GOODYEAR
275/70R22,5
RHS 148/145M
TUBELESS
PRESSURE 9 9 9 9
Front unladen 850 800 950 850
Front laden 2450 2850 3400 3700
MICHELIN
280/80R20
XMCL
TUBELESS
PRESSURE 4,1 4,4 4,1 4,4
Front unladen 850 800 900 850
Front laden 2450 2850 2550 2900
REAR
PRESSURE
(bar)
TYRE LOAD
(kg)
M
S
I
2
0
T
S
r
i
e
2
-
E
3
M
S
I
2
0
T
B
U
G
G
I
E
S
r
i
e
2
-
E
3
M
S
I
2
5
T
S
r
i
e
2
-
E
3
M
S
I
2
5
T
B
U
G
G
I
E
S
r
i
e
2
-
E
3
M
S
I
3
0
T
S
r
i
e
2
-
E
3
M
S
I
3
0
T
B
U
G
G
I
E
S
r
i
e
2
-
E
3
M
S
I
3
5
T
S
r
i
e
2
-
E
3
M
S
I
3
5
T
B
U
G
G
I
E
S
r
i
e
2
-
E
3
M
H
2
0
-
4
T
B
U
G
G
I
E
S
r
i
e
2
-
E
3
M
H
2
5
-
4
T
B
U
G
G
I
E
S
r
i
e
2
-
E
3
CONTINENTAL
7.00X12 14PR
IC40
PRESSURE 4,5 5,3 6,7 7,5
Front unladen 1050 1200 1400 1550
Front laden 450 450 450 450
27.10.12 14PR
IC12
PRESSURE 4,5 4,5 4,5 4,5
Front unladen 1050 1200 1400 1550
Front laden 450 450 450 450
27.10.12 14PR
IC30
PRESSURE 7 7
Front unladen 1050 1250
Front laden 450 450
7.00X12 CSE
SC10
PRESSURE Plein Plein Plein Plein
Front unladen 1050 1200 1400 1550
Front laden 450 450 450 450
DUNLOP
195R14C 106/104N
SPLT3
TUBELESS
PRESSURE 5,8
Front unladen 1050
Front laden 450
MICHELIN
7.00R12
XZM 136A5
TUBELESS
PRESSURE 3,5 4 4,75 7
Front unladen 1050 1200 1400 1550
Front laden 450 450 450 450
2-25
PRESSURE
(bar)
LOAD
(kg)
PRESSURE ON THE CONTACT SURFACE
(kg/cm2)
AREA OF THE CONTACT SURFACE
(cm2)
HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL
CONTINENTAL
10,5R20 14PR
MPT80 134G
TUBELESS
4,4
850
900
2450
2550
5,3
800
850
2850
2900
5,6
950
3400 5,40 630
6,5
850
3700
8,25X20
CSE SC15
Plein
800 3,27 259
850 3,37 263
950 3,56 270
2450 6,51 372
2850 7,24 393
3400 8,19 415
3700 8,71 426
7.00X12 14PR
IC40
4,5
450
1050
5,3
450
1200
6,7
450
1400
7,5
450
1550
27.10.12 14PR
IC12
4,5
450
1050
1200
1400
1550
27.10.12 14PR
IC30
7
450
1050
1250
7.00X12 CSE
SC10
Plein
450 3,80 119
1050 5,85 178
1200 6,30 190
1400 6,85 204
DUNLOP
15,5/55R18 14PR
SPPG7
TUBELESS
3,3
850 2,58 1,44 330 592
2450 3,04 1,69 801 1442
3,5
900
2550
4
800 2,87 1,59 280 504
850 2,94 1,63 290 522
2850 3,55 1,97 797 1434
2900 3,57 1,98 810 1457
4,5
950 3,27 1,82 290 522
3400 3,95 2,20 860 1548
5,5
850
3700
12,0-18 T86
TUBE TYPE 12PR
3,5
800 6,59 2,17 122 370
850 6,76 2,22 126 383
2450 9,12 3,08 266 786
2850 9,58 3,27 297 872
4,2
950 7,52 2,46 126 386
3400 11,11 3,80 306 895
195R14C 106/104N
SPLT3 TUBELESS
5,8
450
1050
2-26
PRESSURE
(bar)
LOAD
(kg)
PRESSURE ON THE CONTACT SURFACE
(kg/cm2)
AREA OF THE CONTACT SURFACE
(cm2)
HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL
GOODYEAR
275/70R22,5
RHS 148/145M
TUBELESS
9
800
850
950
2450
2850
3400
3700
MICHELIN
280/80R20
XMCL
TUBELESS
4,1
850
900
2450
2550
4,4
800
850
2850
2900
7.00R12
XZM 136A5
TUBELESS
3,5
450 3,21 140
1050 3,25 323
4
450
1200
4,75
450 3,49 129
1400 4,73 296
7
450
1550
2-27
2-28
DIMENSIONS AND LOAD CHART
MSI 20 T Srie 2-E3
MSI 20 T BUGGIE Srie 2-E3
G - G1 - G2 - G3 = Unladen
G* - G1* - G2* = Rated load
U = MSI 20 T Srie 2-E3
U* = MSI 20 T BUGGIE Srie 2-E3
A (mm) 1100
B (mm) 1800
C (mm) 625
D (mm) 2945
E (mm) 4045
F (mm) 1046
F1 (mm) 1102
G (mm) 270
G* (mm) 240
G1 (mm) 260
G1* (mm) 260
G2 (mm) 215
G2* (mm) 230
G3 (mm) 270
H (mm) 2300
H1 (mm) 4131
I (mm) 520
J (mm) 1025
K (mm) 1260
L (mm) 40
N (mm) 1450
O (mm) 100
P1 () 49,5
P2 () 40,5
P3 () 44
R (mm) 2310
S (mm) 4525
T (mm) 2545
U (mm) 2105
U* (mm) 1990
V (mm) 2600
V1 (mm) 150
W (mm) 1323
Y () 12
Z () 10
D
D : mm
mm
kg
mm
1
2
1
2
CAPACITE NOMINALE
RATED CAPACITY
NENNKAPAZITT
CAPACIDAD NOMINAL
CAPACIT NOMINALE
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
n$:
1 - Jusqu' hauteur de leve
Up to height of
Bis zur hubhhe
Hasta altura de elevacin
Sino ad altezza di sollevamento
2 - Pour hauteur maximale de
For maximum height of
Fr maximale Hhe
Para altura mxima de
Per altezza massima di
MAT VERTICAL
VERTICAL MAST
VERTIKALER MAST
MASTIL VERTICAL
RAMPA VERTICALE
EQUIPEMENT
ATTACHMENT
ZUBEHR
EQUIPO
ATTREZZATURA
Q : kg
3300
2000
-
-
-
-
2000
1830
1300
500 600 1100
-
-
-
2000
1830
1300
55F-SS-A931
55F-SS-A932
55F-SS-A933
-
218115
SUIVANT NORME EN 1726-1 (ISO 1074)
RATED CAPACITY
ACTUAL CAPACITIES
(according to standard EN 1726-1)
1 - Up to height of
2 - For maximum height of
VERTICAL MAST
ATTACHMENT
ACTUAL CAPACITIES
2-29
DIMENSIONS AND LOAD CHART
MSI 25 T Srie 2-E3
MSI 25 T BUGGIE Srie 2-E3
G - G1 - G2 - G3 = Unladen
G* - G1* - G2* = Rated load
U = MSI 25 T Srie 2-E3
U* = MSI 25 T BUGGIE Srie 2-E3
A (mm) 1100
B (mm) 1800
C (mm) 625
D (mm) 2945
E (mm) 4045
F (mm) 1046
F1 (mm) 1102
G (mm) 270
G* (mm) 240
G1 (mm) 260
G1* (mm) 260
G2 (mm) 215
G2* (mm) 230
G3 (mm) 270
H (mm) 2300
H1 (mm) 4131
I (mm) 520
J (mm) 1025
K (mm) 1260
L (mm) 40
N (mm) 1450
O (mm) 100
P1 () 49,5
P2 () 40,5
P3 () 44
R (mm) 2310
S (mm) 4525
T (mm) 2545
U (mm) 2105
U* (mm) 1990
V (mm) 2600
V1 (mm) 150
W (mm) 1323
Y () 12
Z () 10
D
D : mm
mm
kg
mm
1
2
1
2
CAPACITE NOMINALE
RATED CAPACITY
NENNKAPAZITT
CAPACIDAD NOMINAL
CAPACIT NOMINALE
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
n$:
1 - Jusqu' hauteur de leve
Up to height of
Bis zur hubhhe
Hasta altura de elevacin
Sino ad altezza di sollevamento
2 - Pour hauteur maximale de
For maximum height of
Fr maximale Hhe
Para altura mxima de
Per altezza massima di
MAT VERTICAL
VERTICAL MAST
VERTIKALER MAST
MASTIL VERTICAL
RAMPA VERTICALE
EQUIPEMENT
ATTACHMENT
ZUBEHR
EQUIPO
ATTREZZATURA
Q : kg
3300
2500
-
-
-
-
2500
2290
1630
500 600 1100
-
-
-
2500
2290
1630
55F-SS-A931
55F-SS-A932
55F-SS-A933
-
218136
SUIVANT NORME EN 1726-1 (ISO 1074)
RATED CAPACITY
ACTUAL CAPACITIES
(according to standard EN 1726-1)
1 - Up to height of
2 - For maximum height of
VERTICAL MAST
ATTACHMENT
ACTUAL CAPACITIES
2-30
DIMENSIONS AND LOAD CHART
MSI 30 T Srie 2-E3
MSI 30 T BUGGIE Srie 2-E3
G - G1 - G2 - G3 = Unladen
G* - G1* - G2* = Rated load
U = MSI 30 T Srie 2-E3
U* = MSI 30 T BUGGIE Srie 2-E3
D
D : mm
mm
kg
mm
1
2
1
2
CAPACITE NOMINALE
RATED CAPACITY
NENNKAPAZITT
CAPACIDAD NOMINAL
CAPACIT NOMINALE
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
n$:
1 - Jusqu' hauteur de leve
Up to height of
Bis zur hubhhe
Hasta altura de elevacin
Sino ad altezza di sollevamento
2 - Pour hauteur maximale de
For maximum height of
Fr maximale Hhe
Para altura mxima de
Per altezza massima di
MAT VERTICAL
VERTICAL MAST
VERTIKALER MAST
MASTIL VERTICAL
RAMPA VERTICALE
EQUIPEMENT
ATTACHMENT
ZUBEHR
EQUIPO
ATTREZZATURA
Q : kg
3300
3000
-
-
-
-
3000
2750
1960
500 600 1100
-
-
-
3000
2750
1960
60E-SS-B621
100E-SS-B551
100E-SS-B687
-
218157
SUIVANT NORME EN 1726-1 (ISO 1074)
A (mm) 1100
B (mm) 1800
C (mm) 630
D (mm) 2980
E (mm) 4080
F (mm) 1046
F1 (mm) 1102
G (mm) 270
G* (mm) 240
G1 (mm) 260
G1* (mm) 260
G2 (mm) 215
G2* (mm) 230
G3 (mm) 270
H (mm) 2300
H1 (mm) 4193
I (mm) 550
J (mm) 1025
K (mm) 1260
L (mm) 45
N (mm) 1450
O (mm) 100
P1 () 49,5
P2 () 40,5
P3 () 40
R (mm) 2310
S (mm) 4560
T (mm) 2580
U (mm) 2105
U* (mm) 1990
V (mm) 2635
V1 (mm) 150
W (mm) 1323
Y () 12
Z () 10
RATED CAPACITY
ACTUAL CAPACITIES
(according to standard EN 1726-1)
1 - Up to height of
2 - For maximum height of
VERTICAL MAST
ATTACHMENT
ACTUAL CAPACITIES
2-31
DIMENSIONS AND LOAD CHART
MSI 35 T Srie 2-E3
MSI 35 T BUGGIE Srie 2-E3
G - G1 - G2 - G3 = Unladen
G* - G1* - G2* = Rated load
U = MSI 35 T Srie 2-E3
U* = MSI 35 T BUGGIE Srie 2-E3
D
D : mm
mm
kg
mm
1
2
1
2
CAPACITE NOMINALE
RATED CAPACITY
NENNKAPAZITT
CAPACIDAD NOMINAL
CAPACIT NOMINALE
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
n$:
1 - Jusqu' hauteur de leve
Up to height of
Bis zur hubhhe
Hasta altura de elevacin
Sino ad altezza di sollevamento
2 - Pour hauteur maximale de
For maximum height of
Fr maximale Hhe
Para altura mxima de
Per altezza massima di
MAT VERTICAL
VERTICAL MAST
VERTIKALER MAST
MASTIL VERTICAL
RAMPA VERTICALE
EQUIPEMENT
ATTACHMENT
ZUBEHR
EQUIPO
ATTREZZATURA
Q : kg
3300
3500
-
-
-
-
3500
3210
2280
500 600 1100
-
-
-
3200
2930
2080
100E-SS-B554
100E-SS-B551
100E-SS-B687
-
242874
SUIVANT NORME EN 1726-1 (ISO 1074)
A (mm) 1100
B (mm) 1800
C (mm) 630
D (mm) 3030
E (mm) 4130
F (mm) 1046
F1 (mm) 1102
G (mm) 270
G* (mm) 240
G1 (mm) 260
G1* (mm) 260
G2 (mm) 215
G2* (mm) 230
G3 (mm) 270
H (mm) 2300
H1 (mm) 4193
I (mm) 600
J (mm) 1025
K (mm) 1260
L (mm) 45
N (mm) 1450
O (mm) 125
P1 () 49,5
P2 () 40,5
P3 () 40
R (mm) 2330
S (mm) 4595
T (mm) 2590
U (mm) 2105
U* (mm) 1990
V (mm) 2665
V1 (mm) 100
W (mm) 1323
Y () 12
Z () 10
RATED CAPACITY
ACTUAL CAPACITIES
(according to standard EN 1726-1)
1 - Up to height of
2 - For maximum height of
VERTICAL MAST
ATTACHMENT
ACTUAL CAPACITIES
2-32
DIMENSIONS AND LOAD CHART
MH 20-4 T BUGGIE Srie 2-E3
G - G1 - G2 - G3 = Unladen
G* - G1* - G2* = Rated load
D
D : mm
mm
kg
mm
1
2
1
2
CAPACITE NOMINALE
RATED CAPACITY
NENNKAPAZITT
CAPACIDAD NOMINAL
CAPACIT NOMINALE
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
n$:
1 - Jusqu' hauteur de leve
Up to height of
Bis zur hubhhe
Hasta altura de elevacin
Sino ad altezza di sollevamento
2 - Pour hauteur maximale de
For maximum height of
Fr maximale Hhe
Para altura mxima de
Per altezza massima di
MAT VERTICAL
VERTICAL MAST
VERTIKALER MAST
MASTIL VERTICAL
RAMPA VERTICALE
EQUIPEMENT
ATTACHMENT
ZUBEHR
EQUIPO
ATTREZZATURA
Q : kg
3300
2000
-
-
-
-
2000
1830
1300
500 600 1100
-
-
-
2000
1830
1300
55F-SS-A931
55F-SS-A932
55F-SS-A933
-
218115
SUIVANT NORME EN 1726-1 (ISO 1074)
D
D : mm
mm
kg
mm
1
2
1
2
CAPACITE NOMINALE
RATED CAPACITY
NENNKAPAZITT
CAPACIDAD NOMINAL
CAPACIT NOMINALE
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
n$:
1 - Jusqu' hauteur de leve
Up to height of
Bis zur hubhhe
Hasta altura de elevacin
Sino ad altezza di sollevamento
2 - Pour hauteur maximale de
For maximum height of
Fr maximale Hhe
Para altura mxima de
Per altezza massima di
MAT VERTICAL
VERTICAL MAST
VERTIKALER MAST
MASTIL VERTICAL
RAMPA VERTICALE
EQUIPEMENT
ATTACHMENT
ZUBEHR
EQUIPO
ATTREZZATURA
Q : kg
3300
2000
-
-
-
-
2000
1830
1300
500 600 1100
-
-
-
2000
1830
1300
55F-SS-A931
55F-SS-A932
55F-SS-A933
-
218115
SUIVANT NORME EN 1726-1 (ISO 1074)
RATED CAPACITY
ACTUAL CAPACITIES
(according to standard EN 1726-1)
1 - Up to height of
2 - For maximum height of
VERTICAL MAST
ATTACHMENT
ACTUAL CAPACITIES
ROUGH TERRAIN (1) INDUSTRIAL FLOOR (2)
(1) The rough terrain load chart (according to EN 1726-1 appendix H) for use on
natural, undeveloped, unleveled ground or on construction sites.
(2) The industrial floor load chart (according to EN 1726-1 ISO 1074) for use on
firm, smooth, flat and prepared surfaces.
A (mm) 1100
B (mm) 1800
C (mm) 625
D (mm) 2945
E (mm) 4045
F (mm) 1160
F1 (mm) 1164
G (mm) 265
G* (mm) 235
G1 (mm) 260
G1* (mm) 260
G2 (mm) 215
G2* (mm) 230
G3 (mm) 270
H (mm) 1835
H1 (mm) 4070
I (mm) 520
J (mm) 1025
K (mm) 1260
L (mm) 40
N (mm) 1450
O (mm) 100
P1 () 49,5
P2 () 40,5
P3 () 44
R (mm) 3045
S (mm) 5090
T (mm) 2500
U (mm) 1990
V (mm) 3265
V1 (mm) 1080
W (mm) 1450
Y () 12
Z () 10
2-33
DIMENSIONS AND LOAD CHART
MH 25-4 T BUGGIE Srie 2-E3
G - G1 - G2 - G3 = Unladen
G* - G1* - G2* = Rated load
D
D : mm
mm
kg
mm
1
2
1
2
CAPACITE NOMINALE
RATED CAPACITY
NENNKAPAZITT
CAPACIDAD NOMINAL
CAPACIT NOMINALE
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
n$:
1 - Jusqu' hauteur de leve
Up to height of
Bis zur hubhhe
Hasta altura de elevacin
Sino ad altezza di sollevamento
2 - Pour hauteur maximale de
For maximum height of
Fr maximale Hhe
Para altura mxima de
Per altezza massima di
MAT VERTICAL
VERTICAL MAST
VERTIKALER MAST
MASTIL VERTICAL
RAMPA VERTICALE
EQUIPEMENT
ATTACHMENT
ZUBEHR
EQUIPO
ATTREZZATURA
Q : kg
3300
2500
-
-
-
-
2500
2290
1630
500 600 1100
-
-
-
2500
2290
1630
55F-SS-A931
55F-SS-A932
55F-SS-A933
-
218136
SUIVANT NORME EN 1726-1 (ISO 1074)
D
D : mm
mm
kg
mm
1
2
1
2
CAPACITE NOMINALE
RATED CAPACITY
NENNKAPAZITT
CAPACIDAD NOMINAL
CAPACIT NOMINALE
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
CAPACITES EFFECTIVES
ACTUAL CAPACITIES
EFFEKTIVE KAPAZITT
CAPACIDAD EFECTIVA
CAPACIT EFFETTIVA
n$:
1 - Jusqu' hauteur de leve
Up to height of
Bis zur hubhhe
Hasta altura de elevacin
Sino ad altezza di sollevamento
2 - Pour hauteur maximale de
For maximum height of
Fr maximale Hhe
Para altura mxima de
Per altezza massima di
MAT VERTICAL
VERTICAL MAST
VERTIKALER MAST
MASTIL VERTICAL
RAMPA VERTICALE
EQUIPEMENT
ATTACHMENT
ZUBEHR
EQUIPO
ATTREZZATURA
Q : kg
3300
2500
-
-
-
-
2500
2290
1630
500 600 1100
-
-
-
2400
2200
1560
55F-SS-A931
55F-SS-A932
55F-SS-A933
-
242866
SUIVANT NORME EN 1726-1 (ANNEXE H)
RATED CAPACITY
ACTUAL CAPACITIES
(according to standard EN 1726-1)
1 - Up to height of
2 - For maximum height of
VERTICAL MAST
ATTACHMENT
ACTUAL CAPACITIES
ROUGH TERRAIN (1) INDUSTRIAL FLOOR (2)
(1) The rough terrain load chart (according to EN 1726-1 appendix H) for use on
natural, undeveloped, unleveled ground or on construction sites.
(2) The industrial floor load chart (according to EN 1726-1 ISO 1074) for use on
firm, smooth, flat and prepared surfaces.
A (mm) 1100
B (mm) 1800
C (mm) 625
D (mm) 2945
E (mm) 4045
F (mm) 1160
F1 (mm) 1164
G (mm) 265
G* (mm) 235
G1 (mm) 260
G1* (mm) 260
G2 (mm) 215
G2* (mm) 230
G3 (mm) 270
H (mm) 1835
H1 (mm) 4070
I (mm) 520
J (mm) 1025
K (mm) 1260
L (mm) 40
N (mm) 1450
O (mm) 100
P1 () 49,5
P2 () 40,5
P3 () 44
R (mm) 3045
S (mm) 5090
T (mm) 2500
U (mm) 1990
V (mm) 3265
V1 (mm) 1080
W (mm) 1450
Y () 12
Z () 10
2-34
INSTRUMENTS AND CONTROLS
15 16
17
25
21
18
22
23 23
24 22
5
12
7
3
6
4
18
13
13
8
9
1
2
13
10
20
20
20
20
20
19
2-35
DESCRIPTION
1 - DRIVERS SEAT
2 - SAFETY BELT
3 - CONTROL AND SIGNAL LIGHTS PANEL
4 - SWITCHES
5 - HORN SWITCH
6 - IGNITION SWITCH
7 - BATTERY CUT-OFF
8 - ACCELERATOR PEDAL
9 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF
10 - FUSES AND RELAYS IN THE CAB
11 - FUSES AND RELAYS UNDER THE CAB (NOT ILLUSTRATED)
12 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION
13 - HYDRAULIC CONTROLS
14 - DOCUMENT CLIP
15 - DOCUMENT HOLDER NET
16 - WINDSCREEN WASHER TANK
17 - LEVEL INDICATOR
18 - OVERHEAD GUARD LIFTING
18 - CAB LIFTING (OPTION)
19 - ROOF LIGHT (OPTION)
20 - HEATING VENTS (OPTION)
21 - HEATER CONTROL (OPTION)
22 - DOOR LOCKS (OPTION)
23 - LEFT SIDE WINDSCREEN OPENING HANDLES (OPTION)
24 - LOCKING HANDLE FOR UPPER HALF DOOR (OPTION)
25 - RELEASING BUTTON FOR UPPER HALF DOOR (OPTION)
26 - STEERING WHEEL TILTING HANDLE (OPTION) (NOT ILLUSTRATED)
NOTE: All the terms such as: RIGHT, LEFT, FRONT, REAR are meant for an observer seated on drivers seat and looking in front of
him.
2-36
1 - DRIVERS SEAT
DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS.
LONGITUDINAL ADJUSTMENT
- Pull the locking lever 1 upwards.
- Slide the seat to the required position.
- Release the lever and ensure it returns to the lock position.
SEAT SUSPENSION ADJUSTMENT
- Pull and lift up the locking lever 2 so as to place it into one of these five positions.
Position A : Light-weight driver (50 kg).
Position B : Intermediate.
Position C : Middle-weight driver.
Position D : Intermediate.
Position E : Heavy-weight driver (120 kg).
ANGLE ADJUSTMENT OF THE BACK-REST
- Pull the locking lever 3 backwards.
- Tilt the back-rest into one of the three possible positions.
- Release the locking lever and ensure it returns to the lock position.
ANGLE ADJUSTMENT OF THE WHOLE SEAT
- Lift up the locking lever 4.
- Tilt the seat forwards or backwards.
- Release the lever and ensure it returns to the lock position.
2 - SAFETY BELT
- Sit correctly on the seat.
- Check that seat belt is not twisted.
- Place the seat belt at hip level.
- Attach the seat belt and check that it locks.
- Adjust the seat belt to your body shape without squeezing your hip and without over-slack.
In no event should the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Repair or replace the seat belt immediately.
A
E
B
C
D
2
1
4
3
2-37
3 - CONTROL AND SIGNAL LIGHTS PANEL
CONTROL INSTRUMENTS
A - HOURMETER
B - FUEL LEVEL
Red zone B1 indicates that you are using the reserve supply and that time of use is limited.
SIGNAL LIGHTS
When activating the electrical system of the lift truck, all the red lamps and the panels
buzzer must light to indicate their good working order. If one of the red lamps or the buzzer
does not function, carry out the necessary repairs.
RED LAMP - HYDRAULIC RETURN FILTER CLOGGED
The lamp and buzzer come on when the hydraulic return oil filter cartridge is clogged up. Stop the lift truck and carry out
the necessary repairs (see cleaning and replacement requirements in chapter: 3 - MAINTENANCE: FILTERS CARTRIDGES
AND BELTS).
NOTE: This lamp comes on by cold weather or when starting the fork lift truck, it goes off when the hydraulic oil reach the
temperature of functioning.
NOT USED
RED I.C. ENGINE WATER TEMPERATURE LAMP
If the lamp and the buzzer come on when the lift truck is running, stop the I.C. engine immediately and investigate the cooling
circuit for the cause of the malfunction.
RED PARKING BRAKE LAMP
This lamp comes on when the parking brake is applied.
RED BATTERY CHARGE WARNING INDICATOR LIGHT
If the red lamps and the buzzer come on, when the lift truck is running, stop the I.C. engine immediately and check the electrical
circuit as well as the alternator belt.
RED I.C. ENGINE OIL PRESSURE LAMP
If the lamp and the buzzer come on when the lift truck is running, stop the I.C. engine immediately and look for the cause
(see oil level in I.C. engine crankcase).
K - RED AIR FILTER CLOGGING INDICATOR LAMP
The lamp and the buzzer come on when the air filter cartridge is clogged up. Stop the lift truck and carry out the necessary
repairs (see cleaning and replacement requirements in chapter: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
BLUE MAIN BEAM LAMP (OPTION)
GREEN INDICATOR LAMP (OPTION)
0000000 h
B
A
B1
2-38
4 - SWITCHES
NOTE: The location of the switches may vary
depending on the options.
A - PARKING BRAKE
To connect the parking brake, lower the button 1
and press the bottom of the switch. The signal
lamp shows it is being used. To disconnect the
parking brake, press the top of the switch.
B - FRONT WINDSCREEN WIPER AND WINDSCREEN
WASHER
This switch, when set to the intermediate
position, the windscreen wiper to be operated and
the down position and simultaneously pressed,
the windscreen-washer to be operated.
C - REAR WINDSCREEN WIPER
D - WARNING LIGHTS OPTION
This switch enables the L.H. and R.H. Indicators to be switched on simultaneously, with the ignition off. The signal light indicates
that the switch is being used.
E - OVERHEAD GUARD OR CAB LIFTING
See: 2 - DESCRIPTION: 18 - OVERHEAD GUARD LIFTING or 18 - CAB LIFTING (OPTION) for operation of the switch.
F - OPTION
MSI 20 T Srie 2-E3 + BUGGIE MSI 25 T Srie 2-E3 + BUGGIE
MSI 30 T Srie 2-E3 + BUGGIE MSI 35 Turbo Srie 2-E3 + BUGGIE
F - SPEED COMPENSATION ON THE 4 WHEELS
MH 20-4 Turbo Srie 2-E3 MH 25-4 Turbo Srie 2-E3
In the event of skidding, by holding this switch down in high position, the four drive wheels will turn at the same speed and hence
improve drivability, no matter what the condition of the ground.
When the speed compensation on the 4 wheels is engaged, always drive in straight line and slowly.
G - FRONT WORK LIGHTS OPTION
H - REVOLVING LIGHT OPTION
I - REAR WORK LIGHTS OPTION
A - HEATING FAN OPTION
This two speed switch allows warm or cold air to pass through the heating ventilators.
K - ADDITIONAL OR LOW-LEVEL HEATING OPTION
5 - HORN SWITCH
6 - IGNITION SWITCH
The key switch has five positions:
P - Ignition off, parking position.
O - Ignition switched off and I.C. engine stopped.
I - Ignition on.
II - Heating.
III - The I.C. engine starts, return to position I as soon as the key is released.
7 - BATTERY CUT-OFF
Enables the battery to be rapidly cut off from the electric circuit in the event of a short circuit or a fire.
MSI 20 T Srie 2-E3 + BUGGIE
MSI 25 T Srie 2-E3 + BUGGIE
MSI 30 T Srie 2-E3 + BUGGIE
MSI 35 T Srie 2-E3 + BUGGIE
MH 20-4 Turbo Srie 2-E3
MH 25-4 Turbo Srie 2-E3
P
A B C
D E
F G H I
J K
1
P
A B C
D E
F G H I
J K
1
2-39
8 - ACCELERATOR PEDAL
9 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF
This pedal operates in two steps:
- First, the pedal acts upon a hydraulic valve which progressively cuts off the hydrostatic transmission so as to carry out a slow
approach with all the I.C. engine output.
- Then, the pedal acts upon a hydraulic valve which progressively makes the pressure in the brakes drop so as to immobilise the
lift truck.
10 - FUSES AND RELAYS IN THE CAB
- Remove the casing to access fuses F1 to F24.
Always replace a faulty fuse with another of equivalent rating. Never use a fuse that has been
repaired.
F1 - OPTION Light switch power supply, horn and indicators (15A).
F2 - OPTION Hazard warning lights power supply (10A).
F3 - Rear windscreen wiper (7.5A).
F4 - Stop I.C. engine electrovalve (5A).
F5 - OPTION 1 Front work light (7.5 A).
- OPTION 2 Front work lights (15A).
F6 - OPTION Heating (15A).
F7 - Control panel (5A).
F8 - Front windscreen wiper and windscreen-washer (10A).
F9 - OPTION Indicator power supply (10A).
F10 - Reversing gear (10A).
- OPTION Reversing light (10A).
- OPTION Audible reversing alarm (10A).
F11 - Parking brake (10A).
- Sound alarm (10A).
- OPTION stop switch (10A).
F12 - OPTION Revolving light (7.5A).
F13 - OPTION Right-hand sidelights (5A).
F14 - OPTION Left-hand sidelights (5A).
F15 - OPTION Right-hand indicators (7.5A).
F16 - OPTION Left-hand indicators (7.5A).
F17 - OPTION Dipped headlights (10A).
F18 - OPTION Main headlights (10A).
F19 - OPTION Roof light (3A).
F20 - OPTION (+) permanent (3A).
F21 - OPTION 1 Rear work light (7.5A).
- OPTION 2 Rear work lights (15A).
F22 - Differential lock (5A). MH 20-4/25-4 Turbo BUGGIE Srie 2-E3
F23 - Starter (20A).
F24 - Overhead guard or cab lifting (5A).
- Remove plate 1 to access relays K1 to K6 and B2.
K1 - Safety system starting switch relay.
K2 - OPTION Flashing unit.
K3 - Reverse gear relay.
K5 - Transmission cut-off relay.
K6 - Forward gear relay.
B2 - Buzzer.
11 - FUSES AND RELAYS UNDER THE CAB
Remove cover 1 in order to gain access to the fuses.
Always replace a faulty fuse with another of equivalent rating. Never use a
fuse that has been repaired.
F25 - Preheating I.C. engine (50A).
F26 - Alternator (70A).
F27 - Lift truck electrical equipment (70A).
F28 - Overhead guard or cab lifting (50A).
K7 - Preheating relay.
- OPTION diesel decongealant relay.
- OPTION diesel decongealant fuse (15A).
7 8 9 10 11 12
1 2 3 4 5 6
13
22 24 23
19 21 20
14 15 16 17 18
1
K6
K3
K5
K2
B2 K1
F27
F26
F28
F25
K7
1
2-40
12 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION
When operating this control, the lift truck should be travelling at slow speed and not
accelerating. When the reverser is in the neutral position a mechanical lock prevents an
accidental shifting movement.
FORWARD: Lift slightly and push the lever forwards (position A).
REVERSE: Lift slightly and pull the lever backwards (position B).
NEUTRAL: To start the lift truck, the lever must be in neutral (position C).
NOTE: As an OPTION, reversing lights and an acoustic reversing alarm indicate that the lift
truck is running in reverse.
SAFETY FOR MOVING THE LIFT TRUCK
Authorisation to move the lift truck is controlled by an electronic unit. The operator must
observe the following sequence to move the truck forwards or backwards:
1 - sit down correctly in the drivers seat,
2 - release the parking brake,
3 - engage forward or reverse movement.
To stop the lift truck, he must observe the following sequence:
1 - Set the forward/reverse selector to neutral,
2 - engage the parking brake,
3 - get out of the lift truck.
NOTE: If the operator leaves the driving cab with forward or reverse engaged, a continuous alarm will sound. While this alarm
sounds, the operator can simply sit back in the seat and continue advancing or reversing.
If the alarm becomes discontinuous, the operator must sit back in the seat, put the forward/reverse selector back in
neutral and select forward or reverse if he wishes to continue moving.
13 - HYDRAULIC CONTROLS
Do not attempt to alter the hydraulic system pressure by interfering with the pressure regulating
valve. In the event of suspected malfunction, contact your dealer. ANY ALTERATION MAY RENDER THE
WARRANTY NULL AND VOID.
Use the hydraulic controls carefully without jerking, to avoid accidents caused by shaking the lift
truck.
LIFTING THE LOAD
- The lever A to the right when lifting.
- The lever A to the left when lowering.
NOTE: The engine r.p.m. automatically increases when lifting the load.
TILTING THE MAST
- The lever A backwards for backward tilting.
- The lever A forwards for forward tilting.
ATTACHMENT
- Lever B forward or backward.
ADDITIONAL ACCESSORY
- The lever C forwards or backwards.
14 - DOCUMENT CLIP
15 - DOCUMENT HOLDER NET
Make sure that the operators manual is in the right place, i.e. in the document holder net.
NOTE: An OPTION waterproof document-holder exists.
16 - WINDSCREEN WASHER TANK
See: 3 - MAINTENANCE: B - EVERY 50 HOURS SERVICE.
A
C
B
A
B
C
2-41
17 - LEVEL INDICATOR
Enables the operator to check that the lift truck is in the horizontal position.
18 - OVERHEAD GUARD LIFTING
Make sure that the mast is tilted forwards to a maximum and the engine is stopped before lifting the
overhead guard.
UNLOCKING THE OVERHEAD GUARD
- Keep the ignition on in the lift truck.
- Unlock the overhead guard by means of the lever 1 (fig. A) in position A.
LIFTING THE OVERHEAD GUARD
- Press the top of the switch 2 (fig. B) until complete lifting of the overhead guard.
- Put the lever 1 back into position B (fig. C).
- Place the safety prop 3 onto its stop 4 (fig. D).
Check that there is nothing laying on the drivers seat, which could disrupt the operation.
LOWERING THE OVERHEAD GUARD
- Fold the safety prop back into its clip 5 (fig. E).
- Lower the overhead guard into its initial position by pressing the bottom of the switch 2
(fig. B).
- Ensure that the overhead guard is locked.
Check that nothing or nobody can impede the lowering of the overhead guard.
P
B
2
D
3
4
A
1
B A
E
5
C
1
B A
2-42
18 - CAB LIFTING (OPTION)
Ensure that the mast is tilted forwards to a maximum, that the engine is stopped and that the two doors
are shut before lifting the cab.
N234878
UNLOCKING THE CAB
- Half-open the right door of the cab.
- Keep the ignition on in the lift truck.
- Unlock the cab by means of the lever 1 (fig. A) in position A.
RAISING THE CAB
- Maintain the door half-open.
- Press the top of the switch 2 (fig. B) until complete lifting of the cab.
- Put the lever 1 back into position B (fig. C).
- Shut the door.
- Place the safety prop 3 (fig. C) onto its stop 4 (fig. D).
Check that there is nothing laying on the drivers seat, which could disrupt the operation.
LOWERING THE CAB
- Fold the safety prop back into its clip 5 (fig. E).
- Half-open the right door of the cab.
- Lower the cab into its initial position by pressing the bottom of the switch 2 (fig. B).
- Ensure that the cab is locked.
- Shut the door.
Check that nothing or nobody can impede the lowering of the cab.
P
B
2
D
3
4
A
1
B A
E
5
C
1
B A
2-43
19 - ROOF LIGHT (OPTION)
20 - HEATING VENTS (OPTION)
21 - HEATER CONTROL (OPTION)
Allows the temperature inside the cab to be adjusted.
A - With the valve closed, the fan delivers fresh air.
B - With the valve opened completely, the fan delivers warm air.
The intermediate positions allow the temperature to be adjusted.
22 - DOORS LOCKS (OPTION)
Two keys are provided with the lift truck to enable the cabin to be locked.
23 - LEFT SIDE WINDSCREEN OPENING HANDLES (OPTION)
24 - LOCKING HANDLE FOR UPPER HALF DOOR (OPTION)
25 - RELEASING BUTTON FOR UPPER HALF DOOR (OPTION)
26 - STEERING WHEEL TILTING HANDLE (OPTION)
This handle enables the angle of the steering wheel to be adjusted.
- Turn handle 1 towards A to loosen and adjust steering wheel.
- Turn handle 1 towards B to lock steering wheel in the position required.
A
B
B
A
1
2-44
TOWING PIN AND HOOK
Located at the rear of the lift truck, this device is used to attach a trailer. Its capacity is limited for each lift truck by the
authorised gross vehicle weight, tractive effort and maximum vertical force on the coupling point. This information is given on the
manufacturers plate fixed to each lift truck (see : 2 - DESCRIPTION : IDENTIFICATION OF THE LIFT TRUCK).
- To use a trailer, see current regulations in your country (maximum running speed, braking, maximum weight of trailer, etc.).
- Verify the trailers condition before using it (tyre condition and pressures, electrical connection, hydraulic hose, braking
system).
Do not tow a trailer or accessory which is not in perfect working order. Using a trailer in poor condition may effect the lift trucks steering and braking,
and hence safety.
If a third party helps in coupling or uncoupling the trailer, this person must be permanently visible to the driver and wait until the lift truck has stopped,
the handbrake is on and the I.C. engine is switched off before performing the operation.
A - TOWING PIN
COUPLING AND UNCOUPLING THE TRAILER
- To couple the trailer, position the lift truck as close as possible to the trailer ring.
- Put the handbrake on and switch off the I.C. engine.
- Remove the clip 1, lift the trailer pin 2 and place or remove the trailer ring.
Be careful not to get your fingers caught or crushed during this operation.
Do not forget to put clip 1 back in place.
When uncoupling, make sure that the trailer is supported independently.
2
1
2-45
2-46
DESCRIPTION AND USE OF ELECTRIC AND HYDRAULIC OPTIONS
1 - REVOLVING LIGHT
The revolving light is dismountable to make it possible, for example, to reduce the bulkiness
of the lift truck or to avoid being stolen.
- Loosen nut 1 and remove the revolving light.
- Protect mounting 2 with cap 3.
2 - LIGHT SWITCH, HORN AND INDICATOR SWITCH
The switch controls the visual and sound alarms.
A - All lights are off, the direction indicators do not flash.
B - The right hand direction indicators flash.
C - The left hand direction indicators flash.
D - The sidelights and the rear lights are on.
E - The dipped headlights and the rear lights are on.
F - The main beam headlights and the rear lights are on.
G - Headlight signal.
Pressing the switch sounds the horn.
NOTE : The positions D - E - F - G can be carried out without the ignition being on.
3 - FRONT LIGHTS
A - Left front indicator.
B - Left front sidelight.
C - Left front dipped headlight and main beam.
D - Right front sidelight.
E - Right front dipped headlight and main beam.
F - Right front indicator.
4 - REAR LIGHTS (OVERHEAD GUARD MODEL)
A - Left rear indicator.
B - Left tail light.
C - Left rear stoplight.
D - Right rear stoplight.
E - Right tail light.
F - Right rear indicator.
2
3
1
B
D
F
A
E
C
A C
B
D F
E
D G F
A
C
B
E
2-47
5 - REAR LIGHTS (CAB MODEL)
A - Left rear indicator.
B - Left tail light.
C - Left rear stoplight.
D - Right rear stoplight.
E - Right tail light.
F - Right rear indicator.
6 - REAR REVERSE LIGHT
7 - REVERSE BUZZER ALARM
8 - EMERGENCY STOP BUTTON
- In the event of danger, it lets you stop the I.C. Engine and thereby cut out all hydraulic
movements.
- Turn the button to disable it before restarting the lift truck.
Be ready for hydraulic movements suddenly stopping when you press this button.
9 - ADAPTATION CONTROLS LIFTING/TILTING REVERSED
LIFTING OF THE LOAD
- The lever A backwards when lifting.
- The lever A forwards when lowering.
NOTE : The engine r.p.m. automatically increases when lifting the load.
TILT OF THE MAST
- The lever A to the left for backward tilting.
- The lever A to the right for forward tilting.
E
F D
B
C A
2-48
10 - ADAPTATION 4TH SINGLE-ACTING OR DOUBLE-ACTING DISTRIBUTOR
ELEMENT
ADDITIONAL ATTACHMENT
- The lever C forwards or backwards.
11 - ADAPTATION 3 ON LINE DISTRIBUTOR ELEMENTS
LIFTING OF THE LOAD
- The lever A backwards when lifting.
- The lever A forwards when lowering.
NOTE : The engine r.p.m. automatically increases when lifting the load.
TILT OF THE MAST
- The lever B backwards for backward tilting.
- The lever B forwards for forward tilting.
ATTACHMENT
- The lever C forwards or backwards.
12 - ADAPTATION 4 ON LINE DISTRIBUTOR ELEMENTS
LIFTING OF THE LOAD
- The lever A backwards when lifting.
- The lever A forwards when lowering.
NOTE : The engine r.p.m. automatically increases when lifting the load.
TILT OF THE MAST
- The lever B backwards for backward tilting.
- The lever B forwards for forward tilting.
ATTACHMENT
- The lever C forwards or backwards.
ADDITIONAL ATTACHMENT
-The lever D forwards or backwards.
13 - ADAPTATION INCHING HYDRAULIC TRANSMISSION CUT-OFF
This pedal operates in two steps :
- First, the pedal acts upon a hydraulic valve which progressively cuts off the hydrostatic
transmission so as to carry out a slow approach with all the I.C. engine output.
- Then, the pedal acts upon a hydraulic valve which progressively makes the pressure in the
brakes drop so as to immobilize the lift truck.
14 - FOOT ADAPTATION GEAR REVERSER
The lift truck must be stationary when operating the forward/reverse lever.
FORWARD : Press the pedal 1 on the right.
REVERSE : Press the pedal 2 on the left.
NEUTRAL : To start the lift truck, do not press the reverser pedals.
C
A
B
C
A
B
C
D
1
2
3-1
3 - MAINTENANCE
3-2
3-3
TABLE OF CONTENTS
MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT 3-4
START-UP CHECKLIST 3-5
FILTERS CARTRIDGES AND BELTS 3-7
LUBRICANTS AND FUEL 3-8
SERVICING SCHEDULE 3-10
A - DAILY OR EVERY 10 HOURS SERVICE 3-12
B - EVERY 50 HOURS SERVICE 3-14
C - EVERY 250 HOURS SERVICE 3-18
D - EVERY 500 HOURS SERVICE 3-20
E - EVERY 1000 HOURS SERVICE 3-24
F - EVERY 2000 HOURS OF SERVICE 3-28
G - OCCASIONAL MAINTENANCE 3-30
3-4
MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT
OUR LIFT TRUCKS MUST BE SERVICED USING ORIGINAL MANITOU PARTS.
IF YOU USE PARTS WHICH ARE NOT ORIGINAL MANITOU PARTS,
YOU RISK - Legally - to be held responsible in the event of an accident.
- Technically - to generate operating failure or shorten the life of the lift truck.
THE USE OF COUNTERFEIT PARTS OR COMPONENTS NOT APPROVED BY THE MANUFACTURER,
MEANS YOU LOSE THE BENEFIT OF THE CONTRACTUAL GUARANTEE.
BY USING ORIGINAL MANITOU PARTS FOR MAINTENANCE OPERATIONS,
YOU BENEFIT Through its network, MANITOU provides the user with
EXPERTISE
- Know-how and competence.
- The guarantee of high-quality work.
- Original replacement components.
- Help with preventive maintenance.
- Efficient help with diagnosis.
- Improvements due to experience feedback.
- Operator training.
- Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best
technical ability to provide maintenance.
ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
the dealer network list is available on manitou web site www.manitou.com
3-5
START-UP CHECKLIST
0 = OK 1 = Missing 2 = Incorrect
100 ENGINE
01 Air filter
02 Fuel tank
03 Fuel lines - Filter
04 Injection or carburetion system
05 Radiator and cooling system
06 Belts
07 Hoses
101 TRANSMISSION
01 Direction reversal system
02 Gear shift
03 Cut-off pedal
04 Clutch
102 AXLES/TRANSFER GEAR BOX
01 operation and seal
02 Stop settings
103 HYDRAULIC/HYDROSTATIC CIRCUIT
01 Tank
02 Pumps and couplings
03 Tightening of connections
04 Lift cylinder(s)
05 Tilt cylinder(s)
06 Attachment cylinder(s)
07 Telescope cylinder(s)
08 Compensation cylinder(s)
09 Steering cylinder(s)
10 Control Valve
11 Balancing valve
104 BRAKE SYSTEM
01 Service brake and parking brake operation
02 Brake fluid level
105 LUBRICATION AND GREASING
106 JIB/MANISCOPIC/MANIACCESS ASSEMBLY
01 Beam and telescope(s)
02 Skid
03 Hinges
04 Carriage
05 Forks
107 MAST ASSEMBLY
01 Fixed and mobile uprights
02 Carriage
03 Chains
04 Rollers
05 Forks
108 ATTACHMENTS
01 Fitting on machine
02 Hydraulic couplings
109 CABIN/PROTECTOR/ELECTRIC CIRCUIT
01 Seat
02 Dashboard and radio
03 Sound and visual alarm/safety system
04 Heating/Air conditioning
05 Windscreen wiper/windscreen washer
06 Road horn
07 Reversing horn
08 Road lights
09 Additional lights
10 Rotating beacon light
11 Battery
110 WHEEL
01 Rims
02 Tyre/Pressure
111 SCREWS
112 FRAME AND BODYWORK
113 PAINTING
114 GENERAL OPERATION
115 OPERATORS MANUAL
116 CUSTOMER INSTRUCTIONS
3-6
3-7
I.C. ENGINE
I.C. ENGINE OIL FILTER
Part number: 272192
Change: 500 H
FUEL TANK BREATHER
Part number: 222381
Change: 1000 H
DRY AIR FILTER CARTRIDGE
Part number: 227959
Clean: 50 H*
Change: 500 H*
ALTERNATOR BELT
Part number: 747994
Change: 500 H
SAFETY DRY AIR FILTER CARTRIDGE
Part number: 227960
Change: 1000 H*
CYCLONIC PRE-FILTER (OPTION)
Part number: 588330
Clean: 10 H
FUEL FILTER CARTRIDGE
Part number: 748087
Change: 500 H
AUTOMATIC VACUUM-CLEANING PRE-FILTER (OPTION)
Part number: 240334
FUEL PRE-FILTER
Part number: 272194
Change: 500 H
*: This periodicity is given for information only (see: 3 - MAINTENANCE: SERVICING SCHEDULE) for cleaning and changing.
HYDRAULIC
HYDRAULIC RETURN OIL FILTER CARTRIDGE
Part number: 602096
Change: 500 H
SUCTION STRAINER FOR HYDRAULIC OIL TANK
Part number: 77402
Clean: 1000 H
FILTER CAP FOR HYDRAULIC OIL TANK
Part number: 62415
Change: 1000 H
FILTERS CARTRIDGES AND BELTS
3-8
I.C. ENGINE
ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER
I.C. ENGINE 10 Liters
MANITOU Oil
API CH4
5 l
20 l
55 l
209 l
1000 l
661706
582357
582358
582359
490205
COOLING CIRCUIT 10 Liters
Cooling liquid (protection - 30)
2 l
5 l
20 l
473076
470077
470078
Cooling liquid (protection - 25)
2 l
5 l
20 l
554002
554003
554004
FUEL TANK 73,5 Liters Diesel fuel (*)
LUBRICANTS AND FUEL
USE THE RECOMMENDED LUBRICANTS AND FUEL:
- For topping up, oils may not be miscible.
- For oil changes, MANITOU oils are perfectly appropriate.
DIAGNOSTIC ANALYSIS OF OILS
If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, transmission and axle oils
may be requested depending on the rate of use.
(*) RECOMMENDED FUEL SPECIFICATION:
Use a high-quality fuel to obtain optimal performance of the I.C. engine.
N590 diesel fuel type - Auto/C0/C1/C2/C3/C4
BS2869 Class A2
ASTM D975-91 Class 2-2DA, US DF1, US DF2, US DFA
JIS K2204 (1992) Grades 1, 2, 3 and Special Grade 3
HYDRAULIC
ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER
HYDRAULIC OIL TANK 95 Liters
MANITOU Oil
Hydraulic ISO VG 46
5 l
20 l
55 l
209 l
545500
582297
546108
546109
MAST
ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER
MAST LIFTING CHAINS
MANITOU Lubricant
Chain special (aerosol)
400 MI. 554271
GREASING OF THE MAST
MANITOU Grease
BLACK multi-purpose
400 g.
1 Kg.
50 Kg.
545996
161590
499235
REAR AXLE
ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER
SWIVEL PINS / WHEEL MOTOR PIVOTS
STEERING CONNECTING ROD
REAR AXLE OSCILLATION
MANITOU Grease
BLUE multi-purpose
400 g
1 kg
5 kg
20 kg
50 kg
161589
720683
554974
499233
489670
TRANSMISSION
ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER
FRONT WHEELS REDUCERS 1 Liter
MANITOU Oil
SAE80W90
Mechanical transmission
5 l
20 l
55 l
209 l
499237
546330
546221
546220
3-9
CAB (OPTION)
ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER
CAB DOOR
MANITOU Grease
BLUE multi-purpose
400 g
1 kg
5 kg
20 kg
50 kg
161589
720683
554974
499233
489670
WINDSCREEN WASHER TANK Windscreen washer fluid
1 L.
5 L.
490402
486424
OVERHEAD GUARD
ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER
WINDSCREEN WASHER TANK Windscreen washer fluid
1 L.
5 L.
490402
486424
3-10
SERVICING SCHEDULE
(1): MANDATORY 500 HOUR OR 6 MONTH SERVICE
This service must be carried out after approximately the first 500 hours of operation or within the 6 months following the start-up of the machine
(whichever occurs first).
A = ADJUST, C = CHECK, G = GREASE, N = CLEAN,
P = BLEED, R = REPLACE, V = DRAIN
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I.C. ENGINE
I.C. engine oil level 3-12 C C <<< <<< <<< <<< <<< <<<
Cooling liquid level 3-12 C C <<< <<< <<< <<< <<< <<<
Fuel level 3-13 C C <<< <<< <<< <<< <<< <<<
Cyclonic pre-filter (OPTION) 3-13 N N <<< <<< <<< <<< <<< <<<
Dry air filter cartridge 3-14/21 R N <<< R <<< <<< <<<
Radiator core 3-14 N N <<< <<< <<< <<< <<<
Fuel filter 3-18 N N <<< <<< <<< <<<
Alternator/fan/crankshaft belt tension 3-18 A C/A <<< <<< <<< <<<
I.C. engine oil ** 3-20 V V <<< <<< <<<
I.C. engine oil filter ** 3-20 R R <<< <<< <<<
Fuel filter cartridge 3-21 R R <<< <<< <<<
Fuel pre-filter 3-22 R R <<< <<< <<<
Alternator/fan/crankshaft belt 3-22 R R <<< <<< <<<
Fuel tank 3-24 N <<< <<<
Fuel tank breather 3-24 R <<< <<<
Safety dry air filter cartridge 3-24 R <<< <<<
I.C. engine silent blocks C* <<< <<<
I.C. engine rates C* <<< <<<
Valves clearances C* C* <<< <<<
Cooling liquid 3-28 V <<<
Injection pump C* <<<
Injectors C* <<<
Radiator C* <<<
Water pump and the thermostat C* <<<
Alternator and the starter motor C* <<<
Turbocompressor C* <<<
Fuel circuit 3-30 P
TRANSMISSION
Front wheels reducers oil level 3-14 C C <<< <<< <<< <<< <<<
Front wheels reducers oil 3-29 V V <<<
Hydrostatic transmission circuit pressures C* <<<
Governing start of the hydrostatic transmission C* <<<
Working order of the hydraulic valves for the transmission
cut-off and accelerator
C* <<<
Wearing of brake discs C*
TYRES
Tyre pressure 3-13 C C <<< <<< <<< <<< <<< <<<
Wheel nut torque 3-13 C C <<< <<< <<< <<< <<< <<<
Condition of wheels and tyres C* <<< <<<
Wheel 3-31 R
MAST
Tension and alignment of the mast lifting chains 3-15 C/A C/A <<< <<< <<< <<< <<<
Mast 3-15 G G <<< <<< <<< <<< <<<
Mast lifting chains 3-23 N/C/G N/C/G <<< C* <<<
Condition of mast unit C* <<<
Chain rollers C* <<<
Mast guide rollers C* <<<
Mast bearing rollers C* <<<
Thickness of the mast wearing plates C* <<<
HYDRAULIC
Hydraulic oil level 3-16 C C <<< <<< <<< <<< <<<
Hydraulic return oil filter cartridge 3-23 R R <<< <<< <<<
Hydraulic oil 3-25 V <<< <<<
Suction strainer for hydraulic oil tank 3-25 N <<< <<<
Filter cap for hydraulic oil tank 3-25 R <<< <<<
Speeds of hydraulic movements C* <<< <<<
Hydraulic pump tubular filter N* <<< <<<
Condition of hoses and flexible pipes C* <<< <<<
Condition of cylinders (leakage, shafts) C* <<< <<<
Hydraulic circuit pressures C* <<<
Hydraulic circuit outputs C* <<<
Hydraulic oil tank N* <<<
3-11
A = ADJUST, C = CHECK, G = GREASE, N = CLEAN,
P = BLEED, R = REPLACE, V = DRAIN
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BRAKE
Brake system pressure C* <<< <<<
Brake A* <<< <<<
Brake solenoid valve filter N* <<< <<<
OVERHEAD GUARD
Windscreen washer liquid level 3-16 C C <<< <<< <<< <<< <<<
Seat belt 3-26 C <<< <<<
Condition of the rear view mirrors C* <<< <<<
Structure C* <<< <<<
Raising the overhead guard in the event of a breakdown 3-32 XXX
CAB (OPTION)
Windscreen washer liquid level 3-16 C C <<< <<< <<< <<< <<<
Cab door 3-16 G G <<< <<< <<< <<< <<<
Seat belt 3-26 C <<< <<<
Condition of the rear view mirrors C* <<< <<<
Structure C* <<< <<<
Lift the cab in case of failure 3-32 XXX
ELECTRICITY
Condition of wiring harness and cables C* <<< <<<
Lights and signals (OPTION) C* <<< <<<
Warning indicators C* <<< <<<
Battery failure 3-33 R
Front headlights (OPTION) 3-33 A
REAR AXLE
MSI 20 T Srie 2-E3 - MSI 20 T BUGGIE Srie 2-E3
MSI 25 T Srie 2-E3 - MSI 25 T BUGGIE Srie 2-E3
MSI 30 T Srie 2-E3 - MSI 30 T BUGGIE Srie 2-E3
MSI 35 T Srie 2-E3 - MSI 35 T BUGGIE Srie 2-E3
Swivel pins 3-17 G G <<< <<< <<< <<< G/C*
Steering connecting rod 3-17 G G <<< <<< <<< <<< <<<
Rear axle oscillation 3-17 G G G/C* <<<
Steering C* <<<
Rear axle C**
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
Wheel motor pivots 3-17 G G <<< <<< <<< <<< G/C*
Steering connecting rod 3-17 G G <<< <<< <<< <<< <<<
Rear axle oscillation 3-17 G G <<< <<< <<< G/C* <<<
Steering C* <<<
Rear axle C*
CHASSIS
Structure C* <<< <<<
Bearings and articulation rings C* <<<
ATTACHMENTS
Forks wear C* C* <<< <<< <<<
Attachment carriage C* <<< <<<
Condition of attachments C* <<< <<<
LIFT TRUCK
Tow the lift truck 3-34/35 XXX
Sling the lift truck 3-36 XXX
Transport the lift truck on a platform 3-37 XXX
(*): Consult your dealer.
(**): To be performed after the first 50 hours of operation and then every 500 hours..
3-12
A - DAILY OR EVERY 10 HOURS SERVICE
A1 - I.C. ENGINE OIL LEVEL
CHECK
Place the lift truck on level ground with the I.C. engine stopped, and let the oil drain into
the sump.
- Lift up the overhead guard or the cab (see : 2 - DESCRIPTION :
INSTRUMENTS AND CONTROLS).
- Remove the dipstick 1 (fig. A1/1).
- Clean the dipstick and check the level between the two MAXI and MINI notches.
- If necessary, add oil (see : 3 - MAINTENANCE : LUBRICANTS AND FUEL) by the filler port
2 (fig. A1/2).
- Check visually that there is no leakage or seepage of oil in the I.C. engine.
A2 - COOLING LIQUID LEVEL
CHECK
Place the lift truck on level ground with the I.C. engine stopped, and allow the I.C. engine
to cool.
- Lift up the overhead guard or the cab (see : 2 - DESCRIPTION :
INSTRUMENTS AND CONTROLS).
- The liquid must be at the MAXIMUM level on the expansion pan 1 (fig. A2/1).
- If necessary, add cooling liquid (see : 3 - MAINTENANCE : LUBRICANTS AND FUEL) through
the filler port 2 (fig. A2/1).
- Check visually that there is no leakage in the radiator and pipes.
When the expansion pan is empty, check the level in the radiator before filling the expansion
pan.
- Disassemble the cover plate 3 and the pre-filter 4 (fig. A2/2).
- Slowly bring the radiator cap 5 (fig. A2/3) up to the safety stop.
- Allow the pressure and the steam to escape.
- Press down and turn the cap so as to release it.
- Add cooling liquid through the filler port 6 (fig. A2/3) (see : 3 - MAINTENANCE : LUBRICANTS
AND FUEL).
- Lubricate slightly the filler neck in order to facilitate the setting and the removal of the
radiator cap.
To avoid any risk of spraying or burning, wait until
the I.C. engine has cooled down before removing the
cooling circuit filler plug. If the cooling liquid is very
hot, add only hot cooling liquid (80C). In an emergency,
you can use water as a cooling liquid, then change
the cooling circuit liquid as soon as possible (see : 3
- MAINTENANCE : F1 - COOLING LIQUID).
A2/2
3
4
A1/1
1
A1/2
2
A2/1
2
1
A2/3
5
6
3-13
A3 - FUEL LEVEL
CHECK
Keep the fuel tank full, to reduce as much as possible any condensation due to the
atmospheric conditions.
- Remove cap 1 (fig. A3).
- Fill the fuel tank with clean fuel (see : 3 - MAINTENANCE : LUBRICANTS AND FUEL), filtered
through a strainer or a clean, lint free cloth, through filler port 2 (fig. A3).
- Put the cap back 1 (fig. A3).
- Check visually that there is no leakage in the tank and pipes.
Never smoke or approach with a flame during filling operations or when the tank is open. Never refill
while I.C. engine is running.
The fuel tank is degassed via the filler plug. When changing it, always use an original part, with degassing
hole.
NOTE : A locking tank cap is available as an OPTION.
A4 - CYCLONIC PREFILTER (OPTION)
CLEAN
The cleaning interval is given as a guide, however the prefilter must be emptied as soon as
impurities reach the MAXI level on the tank.
- Loosen nut 1 (fig. A4), remove cover 2 (fig. A4) and empty the tank.
- Clean the prefilter unit with a clean dry cloth and reassemble the unit.
When cleaning, take care not to let impurities into the dry air filter.
A5 - TYRES PRESSURE AND WHEEL NUTS TORQUE
CHECK
- Check the condition of the tyres, to detect cuts, protuberances, wear, etc.
- Check the torque load of the wheel nuts. Non compliance with this instruction can cause damage and rupture to the wheel bolts
and distortion to the wheels.
Wheel nuts tightening torque
Front tyres : 400 N.m 15 %
Rear tyres : 200 N.m 15 % MSI 20 T Srie 2-E3 - MSI 20 T BUGGIE Srie 2-E3
MSI 25 T Srie 2-E3 - MSI 25 T BUGGIE Srie 2-E3
MSI 30 T Srie 2-E3 - MSI 30 T BUGGIE Srie 2-E3
MH 20-4 Turbo BUGGIE Srie 2-E3
MH 25-4 Turbo BUGGIE Srie 2-E3
Rear tyres : 110 N.m 15 % MSI 35 Turbo Srie 2-E3 - MSI 35 Turbo BUGGIE Srie 2-E3
- Check and adjust the tyre pressures if necessary (see : 2 - DESCRIPTION : CHARACTERISTICS).
Check that the air hose is correctly connected to the tyre valve before inflating and keep all persons at a distance during inflation. Respect the
recommended tyre pressures given.
A4
A3
1
2
3-14
B - EVERY 50 HOURS SERVICE
CARRY OUT THE OPERATIONS DESCRIBED PREVIOUSLY AS WELL AS THE FOLLOWING OPERATIONS.
B1 - DRY AIR FILTER CARTRIDGE
Check - Clean
In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges (see : 3 - MAINTENANCE : FILTERS CARTRIDGES
AND BELTS). Also, the checking and cleaning periodicity of the cartridge must be reduced.
If the clogging indicator light comes on, this operation must be carried out as quickly as possible (1 hour maximum). The cartridge must not be cleaned
more than seven times, after which the cartridge must be changed.
- For the disassembly and reassembly of the cartridge, see : 3 - MAINTENANCE : D5 - DRY AIR FILTER CARTRIDGE.
- Clean the filter cartridge using a compressed air jet (max. pressure 3 bar) directed from the top to the bottom and from the inside
towards the outside at a minimum distance of 30 mm from the cartridge wall.
- Cleaning is completed when there is no more dust on the cartridge.
Respect the safety distance of 30 mm between the air jet and the cartridge to avoid tearing or making a hole in the cartridge. The cartridge must
not be blown anywhere near the air filter box. Never clean the cartridge by tapping it against a hard surface. Your eyes must be protected during this
intervention.
- Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU reference :
479292).
- Check visually the outer condition of the air filter and its mounts. Verify the condition of the hoses and their mounts also.
Do not clean the dry air filter cartridge by washing it in liquid. Do not clean by any means the safety cartridge located inside the filter cartridge, change
it for a new one if it is dirty or damaged.
B2 - RADIATOR CORE
CLEAN
In a polluting atmosphere, clean the radiator core every day. Do not use a water jet or high-pressure steam as this could damage the radiator fins.
- Lift up the overhead guard or the cab (see : 2 - DESCRIPTION : INSTRUMENTS AND CONTROLS).
In order to prevent the radiator becoming clogged, clean the radiator with a compressed air jet directed from outside to inside. This
is the only way to clean the core of debris.
B3 - FRONT WHEELS REDUCERS OIL LEVEL
CHECK
Place the lift truck on level ground with the I.C. engine stopped.
- Check the oil level on each front wheel reducer.
- Place the level plugs 1 (fig. B3) into a horizontal position.
- Remove one of the level plugs, the oil must flush with the port.
- If necessary, add oil (see : 3 - MAINTENANCE : LUBRICANTS AND FUEL) through the same
port.
- Replace the level plug 1 and tighten it (fig. B3) (tightening torque 60 to 70 N.m).
B3
1 1
3-15
B4 - TENSION AND ALIGNMENT OF THE MAST LIFTING CHAINS
CHECK - ADJUST
Place the lift truck on level ground with the mast in a vertical position and the forks lifted
at approximately 200 mm.
- Check the alignment of the mast lifting chains between the carriages chain fasteners and
the chain rollers.
- Manually verify the chain tension, if necessary adjust as following while ensuring that the
carriage is perpendicular to the mast.
- Untighten the nut 1 (fig. B4).
- Untighten the lock nut 2 (fig. B4) of the chain tension adjuster.
- Adjust the tension by tightening or untightening the nut 3 (fig. B4) while checking the
alignment of the lifting chains.
- Then block the lock nut 2 (fig. B4) and the nut 3 (fig. B4).
- Retighten the nut 1 (fig. B4).
These checks are important for the good working operation of the mast. In case of technical faults, consult your dealer.
B5 - MAST
GREASE
To be carried out weekly, if the lift truck has been operated for less than 50 hours during
the week.
In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10
working hours or every day.
Clean and lubricate the following points with grease (see : 3 - MAINTENANCE : LUBRICANTS
AND FUEL) and remove the surplus of grease.
1 - Lubricators of the articulation axles at the foot of the mast (2 lubricators) (fig.
B5/1).
2 - Lubricators of the tilt cylinders foot axles (2 lubricators) (fig. B5/2).
3 - Lubricators of the tilt cylinders head axles (2 lubricators) (fig. B5/3).
B4
1
2
3
B5/2
2
B5/3
3
B5/1
1
3-16
B6 - HYDRAULIC OIL LEVEL
CHECK
Place the lift truck on level ground with the I.C. engine stopped, the mast tilted backwards
and lowered as far as possible.
- Refer to gauge 1 (fig. B6/1).
- The oil level is correct when it is at the level of the red point.
- If necessary, add oil (see : 3 - MAINTENANCE : LUBRICANTS AND FUEL).
- Lift up the overhead guard or the cab (see : 2 - DESCRIPTION :
INSTRUMENTS AND CONTROLS).
- Remove cap 2 (fig. B6/2).
- Add oil by filler port 3 (fig. B6/2).
Use a clean funnel and clean the underside of the oil drum before filling.
- Put the cap back.
- Check visually that there is no leakage in the tank and pipes.
Always maintain the oil level at maximum as cooling depends on the oil flowing through
the tank.
B7 - WINDSCREEN WASHER LIQUID LEVEL
CHECK
- Lift up the overhead guard or the cab (see : 2 - DESCRIPTION :
INSTRUMENTS AND CONTROLS).
- Check visually the level.
- If necessary add windscreen washer liquid (see : 3 - MAINTENANCE : LUBRICANTS AND
FUEL) by filler port 1 (fig. B7).
B8 - CAB DOOR (OPTION)
GREASE
- Clean and lubricate the points 1 (8 lubricators) (fig. B8) with grease (see : 3 - MAINTENANCE
: LUBRICANTS AND FUEL) and remove the surplus of grease.
B6/1
1
B6/2
3
2
B7
1
B8
1
3-17
B9 - REAR AXLE
GREASE
MSI 20 T Srie 2-E3 - MSI 20 T BUGGIE Srie 2-E3
MSI 25 T Srie 2-E3 - MSI 25 T BUGGIE Srie 2-E3
MSI 30 T Srie 2-E3 - MSI 30 T BUGGIE Srie 2-E3
MSI 35 T Srie 2-E3 - MSI 35 T BUGGIE Srie 2-E3
- Clean and lubricate the following points with grease (see : 3 - MAINTENANCE : LUBRICANTS
AND FUEL) and remove the surplus of grease.
1 - Lubricators of the swivel pins (6 lubricators) (fig. B9/1).
2 - Lubricators of the steering cylinder head axles (4 lubricators) (fig. B9/2).
3 - Lubricators of the rear axle oscillation pin (2 lubricators) (fig. B9/3).
B9 - REAR AXLE
GREASE
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
- Clean and lubricate the following points with grease (see : 3 - MAINTENANCE : LUBRICANTS
AND FUEL) and remove the surplus of grease.
1 - Lubricators of the swivel pins (4 lubricators) (fig. B9/1).
2 - Lubricators of the steering cylinder head axles (4 lubricators) (fig. B9/1).
3 - Lubricators of the rear axle oscillation pin (2 lubricators) (fig. B9/2).
B9/1
1
1
1
B9/2
2 2
B9/3
3
B9/2
3
B9/1
2
2
1
1
3-18
C - EVERY 250 HOURS SERVICE
Carry out the operations described previously as well as the following operations.
C1 - FUEL FILTER
CLEAN
- Lift up the overhead guard or the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND
CONTROLS).
- Close the fuel valve 1 (fig. C1/1) by setting to position B.
- Carefully clean the outside of the pre-filter and its holder, to prevent dust from getting into
the system.
- Unscrew the retaining ring 2, remove the housing 3 (fig. C1/2) and clean the inside using
a brush immersed in clean diesel oil.
- Remove the cartridge filter 4 (fig. C1/2) and dip in diesel oil to rinse.
- Reassemble the unit.
- Open the fuel valve 1 (fig. C1/1) by setting to position A.
- Bleed the fuel circuit (see: 3 - MAINTENANCE: G1 - FUEL SYSTEM).
Dust and impurities in the fuel will cause the injection pump and injectors to wear more quickly. To avoid
this, regularly clean the fuel filter housing.
C2 - ALTERNATOR/FAN/CRANKSHAFT BELT TENSION
CHECK - ADJUST
- Lift up the overhead guard or the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND
CONTROLS).
- Check the belt for signs of wear and cracks and change if necessary (see: 3 - MAINTENANCE:
FILTERS CARTRIDGES AND BELTS).
- Check the belt tension between the pulleys of the crankshaft and of the alternator.
- Under pressure applied by the thumb (98 N), the tension should be between 7 and 9 mm
(fig. C2/1).
- Carry out adjustments if necessary.
- Untighten screws 1 (fig. C2/2) by two to three thread turns.
- Swivel the alternator assembly so as to obtain the belt tension required.
- Retighten screws 1 (fig. C2/2).
If the alternator belt has to be changed, check the tension again after the first 20 hours of operation.
C1/1
A
B
1
C2/1
C1/2
4
3
2
C2/2
1
1
3-19
3-20
D - EVERY 500 HOURS SERVICE
Carry out the operations described previously as well as the following operations.
D1 - I.C. ENGINE OIL
DRAIN
D2 - I.C. ENGINE OIL FILTER
CHANGE
Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then
stop the I.C. engine.
DRAINING THE OIL
- Lift up the overhead guard or the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND
CONTROLS).
- Place a container under drain plug 1 (fig. D1/1) and unscrew the drain plug.
- Remove filling plug 2 (fig. D1/2) to ensure that the oil is drained properly.
Dispose of the drain oil in an ecological manner.
REPLACEMENT OF THE FILTER
- Remove I.C. engine oil filter 3 (fig. D1/3) and discard the filter and the filter seal.
- Clean the filter bracket with a clean, lint-free cloth.
- Fill the new engine oil filter (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS)
and lightly grease the seal.
- Fit the oil filter onto its holder.
- Tighten the oil filter by hand pressure only and lock the filter in place by a quarter turn.
FILLING UP THE OIL
- Refit and tighten drain plug 1 (fig. D1/1) (tightening torque 30 to 40 N.m).
- Fill up with oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) by filler port 4 (fig. D1/2).
NOTE: For this operation, we recommend you use a funnel fitted with a hose.
- Wait a few minutes to allow the oil to flow into the sump.
- Start the I.C. engine and let it run for a few minutes.
- Check for possible leaks at the drain plug and the oil filter.
- Stop the I.C. engine, wait a few minutes and check the level against the upper mark on
dipstick 5 (fig. D1/4).
- Top up the level if necessary.
D1/1
1
D1/2
2
D1/3
3
4
D1/4
5
3-21
D3 - DRY AIR FILTER CARTRIDGE
CHANGE
In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see:
3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS. Also, the checking and cleaning
periodicity of the cartridge must be reduced (up to 250 hours in a heavily laden dust
atmosphere and with pre-filtration).
Change the cartridge in a clean location, with the I.C. engine stopped. Never operate the lift truck with
the air filter removed or damaged.
- Lift up the overhead guard or the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
- Loosen the bolts and remove cover 1 (fig. D3).
- Gently remove the cartridge 2 (fig. D3), taking care to avoid spilling the dust.
- Leave the safety cartridge in place.
- The following parts must be cleaned with a damp, clean lint-free cloth.
- The inside of the filter and cover.
- The inside of the filter inlet hose.
- The gasket surfaces in the filter and in the cover.
- Check pipes and connections between the air filter and the I.C. engine and the connection and state of the clogging indicator on
the filter.
- Before mounting check the state of the new cartridge (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
- Introduce the cartridge into the filter axis and push it in, pressing the edges and not the middle.
- Reassemble the cover, guiding the valve downwards.
D4 - FUEL FILTER CARTRIDGE
CHANGE
- Lift up the overhead guard or the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND
CONTROLS).
- Carefully clean the outside of the filter and its holder, to prevent dust from getting into
the system.
- Close the fuel valve 1 (fig. D4/1) by setting to position B.
- Unscrew the retaining ring 2, remove the housing 3 (fig. D4/2) and clean the inside using
a brush immersed in clean diesel oil.
- Discard the filter cartridge 4 (fig. D4/2).
- Refit the assembly with a new cartridge (see: 3 - MAINTENANCE: FILTERS CARTRIDGES
AND BELTS).
D3
2
1
D4/1
A
B
1
D4/2
4
3
2
3-22
D5 - FUEL PRE-FILTER
CHANGE
- Take the pre-filter 1 from the clip 2 (fig. D5/1).
- Remove and discard the pre-filter 1 (fig. D5/2).
- Fit a new pre-filter (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
- Place the new pre-filter under the clip 2 (fig. D5/1).
- Open the fuel valve 1 (fig. D4/1) by setting to position A.
D6 - ALTERNATOR/FAN/CRANKSHAFT BELT
CHANGE
- Lift up the overhead guard or the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
- Untighten screws 1 (fig. D6) by two to three thread turns.
- Swivel the alternator assembly so as to pay up the belt 2 (fig. D6) and replace with a new
one (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
- Adjust the belt tension between the crankshaft and alternator pulleys.
- Under pressure applied by the thumb (98 N), the tension should be between 7 et 9 mm.
- Re-tighten the screws 1 (fig. D6).
If the alternator belt has to be changed, check the tension again after the first 20 hours of operation.
D5/1
2
1
D5/2
1
D6
1
1
2
3-23
D7 - MAST LIFTING CHAINS
CLEAN - CHECK - GREASE
- Wipe the mast lifting chains 1 (fig. D7) with a clean, lint-free cloth, then examine them
closely so as to detect any signs of wear.
- Vigorously brush the chains to get rid of any foreign matter, with a hard nylon brush and
clean diesel fuel.
- Rinse the chains by means of a paint brush impregnated with clean diesel fuel and dry
them with a compressed air jet.
- Moderately lubricate the chains (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL).
In case of technical faults, consult your dealer.
D8 - HYDRAULIC RETURN OIL FILTER CARTRIDGE
CHANGE
Stop the I.C. engine and remove the pressure from the circuits by acting on the hydraulic
controls.
Thoroughly clean the outside of the filter and its surroundings before any intervention in order to prevent
any risk of polluting the hydraulic circuit.
- Lift up the overhead guard or the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
- Remove the plug 1 (fig. D8/1).
- Move the windscreen washer fluid tank to one side and unscrew the cap 2 (fig. D8/2) two
to three turns.
- Wait a few moments while the oil flows into the tank.
- Remove the cover and take out filter cartridge assembly 3 (fig. D8/3).
- Place the assembly in a clean container and empty the bowl.
- Remove the bowl 4 and the top 5 of the filter cartridge 6 (fig. D8/4) by a movement of rotation.
- Refit the bowl and the top onto a new cartridge (see: 3 - MAINTENANCE: FILTER ELEMENTS
AND BELTS).
- Fit the assembly in place and retighten the cover 2 (fig D8/2).
- Put the cap back 1 (fig. D8/1).
D7
1
D8/1
1
D8/2
2
D8/3
3
D8/4
5
6
4
3-24
E - EVERY 1000 HOURS SERVICE
Carry out the operations described previously as well as the following operations.
E1 - FUEL TANK
CLEAN
E2 - FUEL TANK BREATHER
CHANGE
While carrying out these operations, do not smoke or work near a flame.
Place the lift truck on level ground with the I.C. engine stopped.
- Inspect the parts susceptible to leaks in the fuel circuit and in the tank.
- In the event of a leak, contact your dealer.
Never try to carry out a weld or any other operation by yourself, this could provoke an explosion or a
fire.
- Place a container under drain plug 1 (fig. E1/1) and unscrew the plug.
- Remove filling plug 2 (fig. E1/2) in order to ensure that the oil is drained properly.
- Rinse out with ten liters of clean diesel through filler port 3 (fig. E1/2).
- Refit and tighten the drain plug (tightening torque 29 to 39 N.m).
- Fill the fuel tank with clean diesel filtered through the filler port.
- Refit the filling cap.
- Remove the breather 4 from the underside of the counterweight 5 (fig. E1/3).
- Dismantle the breather and replace with a new one (see: 3 - MAINTENANCE: FILTERS
CARTRIDGES AND BELTS).
- Position the new breather beneath the counterweight 5 (fig. E1/3).
- If necessary, bleed the fuel circuit (see: 3 - MAINTENANCE: G1 - FUEL SYSTEM).
E3 - SAFETY DRY AIR FILTER CARTRIDGE
CHANGE
- For the disassembly and reassembly of the dry air filter cartridge, see: 3 - MAINTENANCE:
D3 - AIR FILTER CARTRIDGE.
- Gently remove the dry air filter safety cartridge 1 (fig. E3), taking care to avoid spilling the dust.
- Clean the gasket surface on the filter with a damp, clean lint-free cloth.
- Before mounting, check the state of the new safety cartridge (see: 3 - MAINTENANCE:
FILTERS AND BELTS).
- Introduce the cartridge into the filter axis and push it in, pressing the edges and not the middle.
NOTE: The periodicity for changing the safety cartridge is given for information only. It must
be changed for every two changes of the dry air filter cartridge.
E1/1
1
E1/2
2
3
E3
1
E1/3
4
5
3-25
E4 - HYDRAULIC OIL
DRAIN
E5 - SUCTION STRAINER FOR HYDRAULIC OIL TANK
CLEAN
E6 - FILTER CAP FOR HYDRAULIC OIL TANK
CHANGE
Put the lift truck on level ground, the I.C. engine stopped and the mast lowered as far as
possible.
Before any intervention, thoroughly clean the area surrounding the drain plug and the suction cover on
the hydraulic tank.
DRAINING THE OIL
- Lift up the overhead guard or the cab (see : 2 - DESCRIPTION :
INSTRUMENTS AND CONTROLS).
- Place a container under drain plug 1 (fig. E4/1) and unscrew the plug.
- Remove filler cap 2 (fig. E4/2) in order to ensure that the oil is drained properly and get
rid of it.
Dispose the drain oil in an ecological manner.
CLEANING THE STRAINER
- Disconnect the clogging indicator 3 (fig. E4/3).
- Disconnect the hoses 4 (fig. E4/3) at the level of the hydraulic return oil filter 5 (fig.
E4/3).
- Unscrew the four screws 6 (fig. E4/3) and remove the complete filter 5 (fig. E4/3).
- Unscrew the suction strainer at the bottom of the tank, clean it with the help of a compressed
air jet, check its condition and change it, if necessary (see : 3 - MAINTENANCE : FILTERS
CARTRIDGES AND BELTS).
- Reassemble the strainer, the filter and re-connect the hoses and the clogging indicator.
FILLING UP THE OIL
- Clean and refit drain plug 1 (fig. E4/1) (tightening torque 29 to 39 N.m).
- Fill up with oil (see : 3 - MAINTENANCE : LUBRICANTS AND FUEL) by filler port 7 (fig.
E4/2).
Use a clean container and funnel and clean the underside of the oil drum before filling.
- Observe the oil level on dipstick 8 (fig. E4/4) ; the oil level should be at the level of the
red point.
- Check for any possible leaks at the drain plug.
- Replace filler plug 2 (fig. E4/2) with a new filler plug (see : 3 - MAINTENANCE : FILTERS
CARTRIDGES AND BELTS).
POLLUTION ABATEMENT OF THE HYDRAULIC CIRCUIT
- Let the I.C. engine run (accelerator pedal at halfway travel) for 5 minutes without using
anything on the lift truck, then for 5 more minutes while using completely the hydraulic
movements (except the steering system).
- Accelerate the engine at full speed for 1 minute, then activate the steering system.
- This operation makes a pollution abatement of the circuit possible through the hydraulic
return oil filter.
E4/1
1
E4/2
7
2
E4/4
8
E4/3
3
4 6
6
4
5
3-26
E7 - SEAT BELT
CHECK
SEAT BELT WITH TWO ANCHORING POINTS
- Check the following points :
Fixing of the anchoring points on the seat.
Cleanness of the strap and the locking mechanism.
Triggering of the locking mechanism.
Condition of the strap (cuts, curled edges).
REELED SEAT BELT WITH TWO ANCHORING POINTS
- Check the points listed above together with the following points :
The correct winding of the belt.
Condition of the reel guards.
Roller locking mechanism when the strap is given a sharp tug.
NOTE : After an accident, replace the seat belt.
Under no circumstances should you use the lift truck if the seat belt is faulty (fixing, locking, it has cuts or tears, etc). Repair or replace the seat belt
immediately.
3-27
3-28
F1/1
1
F1/2
2
F1/3
3
4
F1/4
5
6
F - EVERY 2000 HOURS OF SERVICE
Carry out the operations described previously as well as the following operations.
F1 - COOLING LIQUID
DRAIN
These operations are to be carried out if necessary or every two years at the beginning
of winter. Place the lift truck on level ground with the I.C. engine stopped and cold.
DRAINING THE LIQUID
- Lift up the overhead guard or the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
- Disassemble the lower hose 1 (fig. F1/1) of the radiator.
- Unscrew the filler plug 2 (fig. F1/2) of the expansion tank and empty the latter.
- Remove the pre-filter 3 and the cover plate 4 (fig. F1/3).
- Remove filling plug 5 (fig. F1/4) of the radiator.
- Let the cooling circuit drain entirely while ensuring that the ports do not get clogged.
- Check the condition of the hoses as well as the fastening devices and change the hoses
if necessary.
- Rinse the circuit with clean water and use a cleaning agent if necessary.
FILLING THE LIQUID
- Reassemble the lower hose 1 (fig. F1/1).
- Slowly fill the circuit with the cooling liquid (see: 3 - MAINTENANCE: LUBRICANTS AND
FUEL) through the filler port 6 (fig. F1/4).
- Fill the expansion tank to the maximum level.
- Run the I.C. engine at idle for a few minutes.
- Check for any possible leaks.
- Check the level and refill if necessary.
- Put back filling plug 5 (fig. F1/4).
- Reassemble the cover plate 4 and the pre-filter 3 (fig. F1/3).
- Retighten filler cap 2 (fig. F1/2).
The I.C. engine does not contain any corrosion resistor and must be filled during the whole year with
a mixture containing 25% of ethylene glycol-based antifreeze.
3-29
F2 - FRONT WHEELS REDUCERS OIL
DRAIN
This operation should be carried out once a year if the lift truck has not reached 2000
hours service within the year.
Place the lift truck on level ground with the I.C. engine stopped and the reducers oil still
warm.
Dispose the drain oil in an ecological manner.
- Drain and change each front wheel reducer.
- Place drain plug 1 (fig. F2) in position A.
- Place a container under the drain plug and unscrew the plug.
- Let the oil drain fully.
- Place the drain port in position B, i.e. in a level port.
- Fill up with oil (see : 3 - MAINTENANCE : LUBRICANTS AND FUEL) by level port 1 (fig. F2).
- The level is correct when the oil level is flush with the edge of the hole.
- Refit and tighten the drain plug 1 (fig. F2) (tightening torque 60 to 70 N.m).
F2
1
B
A
3-30
G - OCCASIONAL MAINTENANCE
G1 - FUEL SYSTEM
BLEED
These operations are to be carried out only in the following cases:
- A component of the fuel system replaced or drained.
- A drained tank.
- Running out of fuel.
Ensure that the level of fuel in the tank is sufficient and bleed in the following order:
- Lift up the overhead guard or the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
BLEEDING THE FUEL FILTER
- Loosen bleed screw 1 (fig. G1/1).
- Switch on the lift truck ignition until the diesel oil flows from the bleeder screw free of any air.
- Tighten the bleed screw while the diesel fuel is flowing out.
BLEEDING THE INJECTION PUMP
- Open the bleed valve 2 (fig. G1/2).
- Switch on the lift truck ignition until the diesel oil flows from the bleeder screw free of any
air.
- Seal the bleed valve while the diesel oil is flowing.
The I.C. engine is then ready to be started up.
NOTE: If the I.C. engine functions correctly for a short time then stops or functions
irregularly, check for possible leaks in the low pressure circuit. If in doubt, contact
your dealer.
G1/1
1
G1/2
2
3-31
G2 - WHEEL
CHANGE
In the event of a wheel being changed on the public highway, make sure of the following points :
- Stop the lift truck, if possible on even and hard ground.
- To pass on stop of lift truck (see : 1 - OPERATING AND SAFETY INSTRUCTIONS : DRIVING
INSTRUCTIONS UNLADEN AND LADEN).
- Put the warning lights on (option).
- Immobilise the lift truck in both directions on the axle opposite to the wheel to be
changed.
- Unlock the nuts of the wheel to be changed.
REAR WHEEL
For this operation, we advise you to use the hydraulic jack MANITOU Reference 505507.
- Place the jack under the counterweight. It must be situated in the middle and under the
flat part of the counterweight (fig. G2/1).
- Lift the wheel until it lifts off the ground and fit security wedges under the rear axle (fig.
G2/2).
- Completely unscrew the wheel nuts and remove them.
- Free the wheel by reciprocating movements and roll it to the side.
- Slip the new wheel on the wheel hub.
- Refit the nuts by hand, if necessary grease them.
- Remove the security wedges and lower the lift truck with the jack.
- Tighten the wheel nuts with a torque wrench (see : 3 - MAINTENANCE : A - DAILY OR EVERY
10 HOURS SERVICE for tightening torque).
FRONT WHEEL
- Lift the carriage and tilt the mast backwards.
- Put wedges under the foot of the mast on the side of the wheel to be changed (fig.
G2/3).
- Tilt the mast forwards so as to lift the wheel.
- Place wedges under the chassis as near as possible to the wheel (fig. G2/4).
- Completely untighten the wheel nuts and remove them.
- Release the wheels by reciprocating movements and roll it on the side.
- Slide the new wheel onto the hub.
- Manually screw the nuts, if necessary lubricate them.
- Remove the wedges under the axle and lower the lift truck.
- Tighten the wheel nuts with a torque wrench (see : 3 - MAINTENANCE : A - DAILY OR EVERY
10 HOURS SERVICE for tightening torque).
G2/1
G2/2
G2/3
G2/4
3-32
G3 - RAISING THE OVERHEAD GUARD OR THE CAB IN THE EVENT OF A BREAKDOWN
PROCEDURE IN THE EVENT OF HYDRAULIC FAILURE ON THE LIFTING SYSTEM
UNLOCKING THE OVERHEAD GUARD OR THE CAB:
- Unlock the overhead guard by means of the lever 1 (fig. A) in position A.
- With the cab model, close the doors.
RAISING THE OVERHEAD GUARD OR THE CAB:
Check that there is nothing laying on the drivers seat, which could disrupt the operation.
- If necessary, raise the mast until it is approximately 50 cm above the overhead guard or the cab.
- Unscrew the two screws 2 (fig. G3/2) on the roof and replace them with two MANITOU
eyes 3 (fig. G3/3) Reference 72422.
- Pass a sling 4 around the mobile uprights upper belt and fasten the ends of the sling
onto the eyes 3 (fig. G3/3).
- Switch on the engine.
- Gently raise the mast to tension the sling and raise the overhead guard or the cab a few
centimetres.
- Return the lever 1 (fig. G3/1) to its initial position (position B).
- Tilt the mast forwards and raise it slowly until you can insert the safety stay 5 (fig. G3/4)
- Lower the mast to release and remove the sling.
G3/3
3
4
G3/4
5
G3/1
1
B A
G3/2
2 2
3-33
G4 - BREAKDOWN OF BATTERY
- Remove the exhaust pipe 1 (fig. G4/1).
- Remove the cowl 2 (fig. G4/1) to access the battery 3 (fig. G4/2).
- Bring a floating battery of the same type as the one used for the lift truck and battery cables.
- Connect the floating battery while respecting the polarity.
- Then, carry out the lifting of the overhead guard or cab (see: 2 - DESCRIPTION:
INSTRUMENTS AND CONTROLS).
- Change a battery.
Handling and servicing a battery can be dangerous, take the following precautions:
- Wear protective goggles.
- Keep the battery horizontal.
- Never smoke or work near a naked flame.
- Work in a well-ventilated area.
- In the event of electrolyte being spilled onto the skin or splashed in the eyes, rinse thoroughly
with cold water for 15 minutes and call a doctor.
G5 - FRONT HEADLAMPS (OPTION)
ADJUST
RECOMMENDED SETTING
(as per standard ECE-76/756 76/761 ECE20)
Set to - 2% of the dipped beam in relation to the horizontal line of
the headlamp.
ADJUSTING PROCEDURE
- Place the lift truck unloaded and in the transport position and
perpendicular to a white wall on flat, level ground (fig. G5).
- Check the tyre pressures (see: 2 - DESCRIPTION:
CHARACTERISTICS).
- Put the gear reverser lever in neutral and release the parking brake.
CALCULATING THE HEIGHT OF THE DIPPED BEAM (H2)
h1 = Height of the dipped beam in relation to the ground.
h2 = Height of the adjusted beam.
l = Distance between the dipped beam and the white wall.
MADE IN FRANCE
h1
+%
-%
h1
h2
-
2
%
h2 = h1 - (l x 2 / 100)
l
G5
G4/1
1
2
G4/2
3
3-34
G6 - LIFT TRUCK
TOWING
MSI 20 T Srie 2-E3 MSI 20 T BUGGIE Srie 2-E3
MSI 25 T Srie 2-E3 MSI 25 T BUGGIE Srie 2-E3
MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
MSI 35 T Srie 2-E3 MSI 35 T BUGGIE Srie 2-E3
If the lift truck is not on a horizontal ground, to fix so that it does not descend the slope.
The lift truck must be towed at very slow speed (less than 5 kph) over the shortest possible distance
(less than 100 m).
- To tow a lift truck, the wheel reducers 1 (fig. G6/1) must be unlocked to avoid deteriorating
the hydrostatic transmission. Towing the lift truck must be carried out by means of a rigid
drawbar, because the lift truck is uncoupled from its braking system after unlocking the
wheel reducers.
UNLOCKING THE FRONT WHEEL REDUCERS
Carry out this operation on both front wheel reducers.
- Place a container under the reducer.
- Disassemble the retaining ring 1 (fig. G6/1).
- Remove the plug 2 (fig. G6/1), a little oil will then escape.
- Put a screw HM 6 x .. onto the threading of the drive shaft 3 (fig. G6/2).
- Remove the drive shaft and protect it with a clean cloth.
- Reassemble the plug 2 (fig. G6/1) and the retaining ring 1 (fig. G6/1) so as to protect the
wheel reducers during the towing.
TOWING THE LIFT TRUCK
- Untighten the hand brake.
- Turn up the warning lights (option).
- As the steering booster is lacking, operate slowly and energetically the steering wheel.
Avoid abrupt movements and jerks.
- After towing, proceed in the reverse order to lock the wheel reducers.
NOTE : When reassembling, ensure that the drive shaft grooves and the gears coincide without forcing.
- Top up the level of oil in the wheel reducers (see : 3 - MAINTENANCE : B3 - FRONT WHEELS REDUCERS OIL LEVEL).
G6/2
3
G6/1
1
2
3-35
G6 - LIFT TRUCK
TOW
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
If the lift truck is not on a horizontal ground, to fix so that it does not descend the slope.
The lift truck must be towed very slowly (less than 5 km/h) and for as short a distance as possible (less
than 100 m).
- To tow a lift truck, the wheel reducers (fig. G6/3) and the high pressure limiters 4 (fig. G6/3)
must be unlocked to avoid deteriorating the hydrostatic transmission. Towing the lift truck
must be carried out by means of a rigid drawbar, because the lift truck is uncoupled from its
braking system after unlocking the wheel reducers.
UNLOCKING THE FRONT WHEEL REDUCERS
Carry out this operation on both front wheel reducers.
- Place a container under the reducer.
- Disassemble the retaining ring 1 (fig. G6/1).
- Remove the plug 2 (fig. G6/1), a little oil will then escape.
- Put a screw HM 6 x .. onto the threading of the drive shaft 3 (fig. G6/2).
- Remove the drive shaft and protect it with a clean cloth.
- Reassemble the plug 2 (fig. G6/1) and the retaining ring 1 (fig. G6/1) so as to protect the wheel
reducers during the towing.
UNLOCKING THE HYDROSTATIC TRANSMISSION 4 (fig. G6/3)
- Loosen the nuts 5 (fig. G6/4) by two turns at the most.
TOWING THE LIFT TRUCK
- Untighten the hand brake.
- Turn up the warning lights (option).
- As the steering booster is lacking, operate slowly and energetically the steering wheel.
Avoid abrupt movements and jerks.
- After towing, proceed in the reverse order to lock the wheel reducers and the high pressure
limiters.
NOTE: When reassembling, ensure that the drive shaft grooves and the gears coincide
without forcing.
- Top up the level of oil in the wheel reducers (see: 3 - MAINTENANCE: B3 - FRONT WHEELS
REDUCERS OIL LEVEL).
G6/3
4 4
G6/4
5
G6/2
3
G6/1
1
2
3-36
G7 - LIFT TRUCK
SLING
- Take into account the position of the lift truck gravity center for lifting (fig. G7/1).
A = 970 mm B = 830 mm MSI 20 T Srie 2-E3 MSI 20 T BUGGIE Srie 2-E3
A = 1040 mm B = 760 mm MSI 25 T Srie 2-E3 MSI 25 T BUGGIE Srie 2-E3
A = 1120 mm B = 680 mm MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
A = 1160 mm B = 640 mm MSI 35 T Srie 2-E3 MSI 35 T BUGGIE Srie 2-E3
A = 960 mm B = 840 mm MH 20-4 T BUGGIE Srie 2-E3
A = 1020 mm B = 780 mm MH 25-4 T BUGGIE Srie 2-E3
- Place the hooks in the fastening points provided (fig. G7/2 and G7/3).
MADE IN FRANCE
A B
G7/1
G7/2
G7/3
3-37
G8 - LIFT TRUCK ON A PLATFORM
TRANSPORT
Ensure that the safety instructions connected to the platform are respected before the loading of the lift
truck and that the driver of the means of transport is informed about the dimensions and the weight of
the lift truck (see : 2 - DESCRIPTION : CHARACTERISTICS).
Ensure that the platform has got dimensions and a load capacity sufficient for transporting the lift truck.
Check also the pressure on the contact surface allowable for the platform in connection with the lift
truck.
For lift trucks equipped with a turbo-charged I.C. engine, block off the exhaust outlet to avoid rotation of
the turbo shaft without lubrication when transporting the vehicle.
LOAD THE LIFT TRUCK
- Block the wheels of the platform.
- Fix the loading ramps so that you obtain an angle as little as possible to lift the lift
truck.
- Load the lift truck parallel to the platform.
- Stop the lift truck (see : 1 - OPERATING AND SAFETY INSTRUCTIONS : DRIVING
INSTRUCTIONS UNLADEN AND LADEN).
STOW THE LIFT TRUCK
- Fix the chocks to the platform at the front and at the back of each tyre (fig. G8/1).
- Fix also the chocks to the platform in the inside of each tyre (fig. G8/2).
- Stow the lift truck onto the semi-trailer with sufficiently resistant ropes. To the front by
passing above the articulation fittings 1 (fig. G8/3) of the mast and to the back onto the
towing pin 2 (fig. G8/4).
- Tighten the ropes (fig. G8/5).
G8/1
G8/2
G8/5
G8/4
2
G8/3
1
1
3-38
4-1
4 - ADAPTABLE
ATTACHMENTS
IN OPTION ON
THE RANGE
4-2
4-3
TABLE OF CONTENTS
INTRODUCTION 4-5
TECHNICAL SPECIFICATIONS OF ATTACHMENTS 4-6
ATTACHMENT SHIELDS 4-14
4-4
4-5
INTRODUCTION
- Your lift truck must be used with interchangeable equipment. These items are called: ATTACHMENTS.
- A wide range of attachments, specially designed and perfectly suitable for your lift truck is available and guaranteed by
MANITOU.
- The attachments are delivered with a load chart concerning your lift truck. The operators manual and the load chart should be
kept in the places provided in the lift truck. For standard attachments, their use is governed by the instructions contained on this
notice.
- Some particular uses require the adaptation of the attachment which is not provided in the price-listed options. Optional solutions
exist, consult your dealer.
All attachments with a suspended load (winch, crane jib, crane jib with winch, hook, etc.) MUST be used with a lift truck equipped with a hydraulic
movement cut-out device. In this case, the movement cut-out must be switched on and the transverse attitude perfectly horizontal.
Only attachments approved by MANITOU are to be used on our lift trucks (see : 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE : TECHNICAL
SPECIFICATIONS OF ATTACHMENTS). The manufacturers liability will be denied in case of modification or of attachment adaptation carried out without
his knowing it.
Maximum loads are defined by the capacity of a lift truck taking account of the attachments mass and centre of gravity. In the event of the attachment
having less capacity than the lift truck, never exceed this limit.
4-6
TECHNICAL SPECIFICATIONS OF ATTACHMENTS
STANDARDISED SIDE-SHIFT CARRIAGE
MSI 20 T Srie 2-E3 MSI 20 T BUGGIE Srie 2-E3
MSI 25 T Srie 2-E3 MSI 25 T BUGGIE Srie 2-E3
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
TDL 2T5 L 1260 FEM2 TDL 2T5 L 1470 FEM2 TDL 2T5 L 1580 FEM2
PART NUMBER 571456* 571460* 571464*
571457** 571461** 571465**
571458*** 571462*** 571466***
571463****
Nominal load capacity 2500 kg 2500 kg 2500 kg
Side-shift 2 x 100 mm 2 x 100 mm 2 x 100 mm
Width 1260 mm 1470 mm 1580 mm
Weight 85 kg 101 kg 105 kg
STANDARDISED SIDE-SHIFT CARRIAGE
MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
MSI 35 T Srie 2-E3 MSI 35 T BUGGIE Srie 2-E3
TDL 3T5 L 1260 FEM2 TDL 3T5 L 1470 FEM2 TDL 3T5 L 1580 FEM2
PART NUMBER 751666* 556386* 556256*
751667** 570198** 570199**
751668*** 570195*** 570196***
Nominal load capacity 3000 kg 3000 kg 3000 kg
Side-shift 2 x 100 mm 2 x 100 mm 2 x 100 mm
Width 1260 mm 1470 mm 1580 mm
Weight 110 kg 192 kg 200 kg
* : Double mast with all-round vision
** : Double mast with total free-acting lift
*** : Triple mast with total free-acting lift
**** : Triple mast without free-acting lift
4-7
STANDARDISED FORK
MSI 20 T Srie 2-E3 MSI 20 T BUGGIE Srie 2-E3
MSI 25 T Srie 2-E3 MSI 25 T BUGGIE Srie 2-E3
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
PART NUMBER 415689 415691 415692
Section 100 x 40 x 1100 mm 100 x 40 x 1200 mm 100 x 40 x 1500 mm
Weight 43 kg 44 kg 60 kg
PART NUMBER 415330
Section 125 x 45 x 1200 mm
Weight 65 kg
STANDARDISED FORK
MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
PART NUMBER 415690 415693 415694
Section 100 x 45 x 1100 mm 100 x 45 x 1200 mm 100 x 45 x 1500 mm
Weight 55 kg 58 kg 72 kg
PART NUMBER 415449
Section 150 x 50 x 1200 mm
Weight 100 kg
STANDARDISED FORK
MSI 35 T Srie 2-E3 MSI 35 T BUGGIE Srie 2-E3
PART NUMBER 415566 415618 415125
Section 125 x 45 x 1100 mm 125 x 45 x 1200 mm 125 x 45 x 1500 mm
Weight 68 kg 72 kg 88 kg
PART NUMBER 415449
Section 150 x 50 x 1200 mm
Weight 100 kg
4-8
LOAD BACK REST
MSI 20 T Srie 2-E3 MSI 20 T BUGGIE Srie 2-E3
MSI 25 T Srie 2-E3 MSI 25 T BUGGIE Srie 2-E3
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
PART NUMBER 556005 555323 556007
Width 1260 mm 1470 mm 1580 mm
Weight 37 kg 41 kg 43 kg
LOAD BACK REST
MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
MSI 35 T Srie 2-E3 MSI 35 T BUGGIE Srie 2-E3
PART NUMBER 556008 555325 556010
Width 1260 mm 1470 mm 1580 mm
Weight 39 kg 41 kg 42 kg
4-9
DIGGING BUCKET
MSI 20 T Srie 2-E3 MSI 20 T BUGGIE Srie 2-E3
MSI 25 T Srie 2-E3 MSI 25 T BUGGIE Srie 2-E3
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
SP 500-25N A.D. FEM2 SP 500-25N L.A.D. FEM2
PART NUMBER 751440 751442
Rated capacity 540L 487L
Width 1648 mm 2022 mm
Weight 420 kg 450 kg
DIGGING BUCKET
MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
MSI 35 T Srie 2-E3 MSI 35 T BUGGIE Srie 2-E3
SP 500-30N A.D. FEM3 SP 500-30N L.A.D. FEM3
PART NUMBER 751441 751443
Rated capacity 540L 487L
Width 1648 mm 2022 mm
Weight 420 kg 450 kg
DIGGING BUCKET
MSI 20 T Srie 2-E3 MSI 20 T BUGGIE Srie 2-E3
MSI 25 T Srie 2-E3 MSI 25 T BUGGIE Srie 2-E3
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
SP 500-25N S.D. FEM2 SP 500-25N L.S.D. FEM2
PART NUMBER 751436 751437
Rated capacity 540L 487L
Width 1648 mm 2022 mm
Weight 420 kg 450 kg
DIGGING BUCKET
MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
MSI 35 T Srie 2-E3 MSI 35 T BUGGIE Srie 2-E3
SP 500-30N S.D. FEM3 SP 500-30N L.S.D. FEM3
PART NUMBER 751438 751439
Rated capacity 540L 487L
Width 1648 mm 2022 mm
Weight 420 kg 450 kg
4-10
GRAIN BUCKET
MSI 20 T Srie 2-E3 MSI 20 T BUGGIE Srie 2-E3
MSI 25 T Srie 2-E3 MSI 25 T BUGGIE Srie 2-E3
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
BA 1000 25N FEM 2A BA 1500 25N FEM 2A BA 2000 25N FEM 2A
PART NUMBER 751430 751431 751432
Rated capacity 1333L 1971L 2580L
Width 2022 mm 2022 mm 2022 mm
Weight 470 kg 600 kg 700 kg
GRAIN BUCKET
MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
MSI 35 T Srie 2-E3 MSI 35 T BUGGIE Srie 2-E3
BA 1000 30N FEM 3A BA 1500 30N FEM 3A BA 2000 30N FEM 3A
PART NUMBER 751433 751434 751435
Rated capacity 1333L 1971L 2580L
Width 2022 mm 2022 mm 2022 mm
Weight 480 kg 610 kg 700 kg
4-11
NORMALIZED TILTING FORK CARRIAGE (ON TILTABLE CARRIAGE TI)
MSI 25 T Srie 2-E3 MSI 25 T BUGGIE Srie 2-E3
MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
PFB 25 N TI L 1260 PFB 25 N TI L 1470 PFB 25 N TI L 1580
PART NUMBER 570513 570514 653843
Rated capacity 2500 kg 2500 kg 2500 kg
Width 1260 mm 1470 mm 1580 mm
Weight 87 kg 104 kg 108 kg
NORMALIZED TILTING FORK CARRIAGE (ON TILTABLE CARRIAGE TI)
MSI 35 T Srie 2-E3 MSI 35 T BUGGIE Srie 2-E3
PFB 35 N TI L 1260 PFB 35 N TI L 1470 PFB 35 N TI L 1580
PART NUMBER 653844 653845 653846
Rated capacity 3500 kg 3500 kg 3500 kg
Width 1260 mm 1470 mm 1580 mm
Weight 114 kg 133 kg 138 kg
STANDARDISED SIDE-SHIFT CARRIAGE (ON TILTABLE CARRIAGE TI)
MSI 25 T Srie 2-E3 MSI 25 T BUGGIE Srie 2-E3
MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
TDL 2T5 L 1260 TDL 2T5 L 1470 TDL 2T5 L 1580
REFERENCE 752182 752183 752184
Nominal load capacity 2500 kg 2500 kg 2500 kg
Side-shift 2 x 100 mm 2 x 100 mm 2 x 100 mm
Width 1260 mm 1470 mm 1580 mm
Weight 67 kg 88 kg 93 kg
LOAD BACK REST (ON TILTABLE CARRIAGE TI)
MSI 25 T Srie 2-E3 MSI 25 T BUGGIE Srie 2-E3
MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
PART NUMBER 570518 570519 556007
Width 1260 mm 1470 mm 1580 mm
Weight 38 kg 42 kg 44 kg
4-12
STANDARDISED FORK (ON TILTABLE CARRIAGE TI)
MSI 20 T Srie 2-E3 MSI 20 T BUGGIE Srie 2-E3
MSI 25 T Srie 2-E3 MSI 25 T BUGGIE Srie 2-E3
MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
PART NUMBER 415689 415691 415692
Section 100 x 40 x 1100 mm 100 x 40 x 1200 mm 100 x 40 x 1500 mm
Weight 43 kg 44 kg 60 kg
PART NUMBER 415330 415565 415164
Section 125 x 45 x 1200 mm 125 x 40 x 1100 mm 125 x 40 x 1200 mm
Weight 65 kg 54 kg 56 kg
STANDARDISED FORK (ON TILTABLE CARRIAGE TI)
MSI 35 T Srie 2-E3 MSI 35 T BUGGIE Srie 2-E3
PART NUMBER 415690 415693 415694
Section 100 x 45 x 1100 mm 100 x 45 x 1200 mm 100 x 45 x 1500 mm
Weight 55 kg 58 kg 72 kg
PART NUMBER 415449
Section 150 x 50 x 1200 mm
Weight 100 kg
LOADING BUCKET (ON TILTABLE CARRIAGE TI)
MSI 25 T Srie 2-E3 MSI 25 T BUGGIE Srie 2-E3
MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
CBR 500 L1500 CBR 600 L1500
PART NUMBER 571991 570614
Rated capacity 496L 583L
Width 1500 mm 1500 mm
Weight 254 kg 274 kg
BUILDING BUCKET (ON TILTABLE CARRIAGE TI)
MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
CBC 500 L 1500
PART NUMBER 654474
Rated capacity 519L
Width 1500 mm
Weight 276 kg
4-13
GRAB BUCKET (ON TILTABLE CARRIAGE TI)
MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
CBG 1500 S4
PART NUMBER 751425
Rated capacity 0,8 m
3
Width 1500 mm
Weight 458 kg
GRAIN BUCKET (ON TILTABLE CARRIAGE TI)
MSI 30 T Srie 2-E3 MSI 30 T BUGGIE Srie 2-E3
MH 20-4 T BUGGIE Srie 2-E3
MH 25-4 T BUGGIE Srie 2-E3
CBA 900 L 1500 S3
PART NUMBER 570543
Rated capacity 878L
Width 1500 mm
Weight 367 kg
4-14
FORK PROTECTOR
PART NUMBER 227801
ATTACHMENT SHIELDS
BUCKET PROTECTOR
NOTE: Always ensure that the width of the protector you choose is less than or equal to the width of the bucket.
PART NUMBER 206734 206732 206730
Width 1375 mm 1500 mm 1650 mm
PART NUMBER 235854 206728 206726
Width 1850 mm 1950 mm 2000 mm
PART NUMBER 223771 223773 206724
Width 2050 mm 2100 mm 2150 mm
PART NUMBER 206099 206722 223775
Width 2250 mm 2450 mm 2500 mm
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