IK-12 MAX3

Portable Welding and Gas/Plasma Cutting

Features & Benefits
I Multiple Application Carriage Oxy fuel cut, plasma cut or MIG weld with various attachments I Multiple Use Machine Performs straight line and circle cutting or welding I Double Cone Stepless Drive System Maintains constant travel speed even with high temperatures; allows greater speed control I 10 Torch Option Kits Allows proper torch selection for each application; Koikes superior design Series 100 torch tips are included to ensure fast, smooth cuts I Plate Rider Torch Option Automatically maintains torch distance during bevel or straight cutting I Extendable 1800mm (72in) Track Sections Cut longer parts I Optional Snap Valve One-touch on/off gas valve

Serves as Both Cutting and Welding Carriage

The IK-12Max3 is an new generation, innovative machine with a body structure systematized for different types of oxy-fuel/plasma cutting and automatic welding work. There are three major parts to the system The advanced motorized carriage, a cutting torch unit and the plate track and accessories. All serving as independent units, the customer can choose the system needed for his specific requirements.

KOIKE ARONSON, INC.

Portable Welding and Gas/Plasma Cutting

IK-12 MAX3

Part 2: Cutting Torch Unit

I S-100 For Square or V-Bevel: Single torch unit equipped with a simple holder having no floating function. Standard Pipe Arm Length: 350 mm (14in). Vertical adjustment up to 80mm (3in). I S-200 For square, V, Y or X-Bevel cutting: Two torch model of S-100. Standard Pipe Arm Length: 500mm (20in). Balance weight attached. Bevel and parallel cutting possible. I SP-100 For Square or V-Bevel Cutting: Single torch unit equipped with a plate rider having floating function to maintain distance between tip and workpiece. Standard Pipe Arm Length: 350mm (14in). Vertical axis steel pipe and Vertical adjustment up to 120mm (5in). I SP-200 For Square, V, Y, or XBevel Cutting Two torch model of SPR-100 equipped with a plate rider having floating function to maintain distance between tip and workpiece. Standard Pipe Arm Length: 500mm (20in) - Balance weight attached. Bevel and parallel cutting possible.

Three Part System Part 1: Advanced Motorized Carriage

The heavy duty driving mechanism of the IK-12 Max3 is not affected by intense heat and fluctuating voltage, therefore ensuring steady travel. The Speed Control utilizes an exclusive Koike Double Cone Stepless Speed System (see drawing below), which functions with a condensor motor rotating at regular speed to prevent heat and voltage problems. In addition, the condensor motor rotates at a constant low speed (1,800 r.p.m./60Hz), extending the service life of bearings. A zero reduction drive system is also employed within the mechanism to eliminate any knocking from backlash, noise and vibration. Protection from heat is maximized with the use of heatresisting grease, high temperature soldering and Teflon wiring ensuring long, continuous operation.

I SP-300 (V-Cutting Unit) For Square, V, Y, or X-Bevel Cutting: A combination unit of plate rider having floating func-tion and 2 torches of V bevel block. Clean and sharp bevel V, Y and X cutting is ensured. I SP-400 (X-Cutting Unit) For Square, V, Y, X or K-Bevel Cutting: Combination unit of plate rider having floating function and 3 torches of X bevel block for precision X and K bevel cutting. I IK12MAX3P: The IK-12MAX3P uses standard 1-3/8inch 32 pitch torch holder for use with most plasma systems using remote pendant supplied by the plasma manufacturer. Speed of 4-118 IPM. I IK12MAX3W: The IK-12MAX3W uses standard MIG gun with remote pendant supplied by the MIG machine manufacturer. I 300LKIT: The 300LKIT is an add-on torch kit for the the IK-12MAX3 that allows plate cutting from 1/4- 6 inch plus. I EPOCH 300/600 (EPOCH Thick Plate Cutting Unit): Single torch unit having EPOCH cutting tip of special structure designed exclusively for thick plate cutting. The distribution unit is equipped with a pressure gauge. Cutting Thickness: 100-300mm (4-12in using tip model EPOCH 300); 300-600mm (12-24in using tip model EPOCH 600)

The Koike Double Cone Stepless Speed System

Part 3: Track, Accessories and Options

I Straight Track 1,800mm (72in) Part #ZM30400 Tracks can be interconnected as required I Extreme Duty Track 1,800mm (72in) Part #ZS30400 Recommended when cutting thick plate over 150mm (6in); tracks can be interconnected as required
Circle Track Part # BCD19109 Cuts 1 1/2 - 14 (40 360mm) inside and 30 - 45 (770 - 1,150mm) outside, counter weight recommended.

I Heavy Duty Radiagraph Track 1,800mm (72in) Part #0838-3959-00 Recommended for replacing or extending existing Radiagraph track I Circle Cutting (Adjustable Radius Bar) Part #ZS31858 Allows cutting of circles from 40 - 2,650mm (11/2-104in)
Bar Weight

Circle Cutting

diameter Arm Assembly

Roller bracket and torch holder 1 3/8 32 pitch rack; Roller bracket Part # ZM61278, Torch holder K866-8428-00

IK-12MAX3 S-Type High/Low speed Machine Unit

Longer slide bars for Roller bracket above Standard length 6 (145mm)10 (250mm) Part # ZS30430 16 (400mm) Part # ZS30433

Longer Cross Bar Application

SPECIFICATIONS FOR STANDARD MODEL Traveling Speed Speed Control Motor Speed Meter Weight Max. Loading Weight Overall Measurement 80-800 mm/min (3-31in/min) 50Hz 100-1000 mm/min (4-39in/min) 60Hz Double cone stepless system Condenser type induction output 9/10W (50Hz/60Hz) Dial indication (w/conversion scale) 11.5kg (25lbs) S-100 model 50kg (100lbs) 430 (L) x 170(W) x 215(H) mm (17 x 7 x 8 1/2 in)

I Cross Bars 13.7 (350mm) as in S-100 set 19.6 (500mm) 30.3 (770mm) 35.4 (900mm) 47.4 (1200mm) 98.4 (2500mm)

Part # ZS30300 Part # ZS30321 Part # ZS61213 Part # ZS30424 Part # ZS30426 Part # ZS30429

SPECIAL MODELS IK-12MAX3 S-Type High/Low Speed Machine Unit Ultra versatile allows changing from low speed setting of 100 -1,000mm (4 -39in) per minute to 300 -3,000mm (12 - 118in) per minute. Great for oxyfuel, plasma and welding use. Part # ZA405-1703 IK-12MAX with Plasma Interface Kit Same speed capabilities as above machine, but includes a true plasma machine interface, limit switch and 13/8 in. torch holder with 32 pitch rack. Part # ZM405-1753

Counter Weight - may be required for above Cross Bars; Part #ZS30346

Plasma Interface Kit

Cutting Examples
Y-bevel cutting

Standard Bar Post #ZS30204 80mm (3in) Extended Bar Post #60032374 300mm (12in) Bar Holder ZS30301 Bar Post and Bar holder for kit building

I - square cutting

X - bevel cutting Optional MIG Gun torch holder (straight or goose neck)For use with Roller Bracket. Part #61000676

V-bevel cutting

K-bevel cutting

Specifications
Portable Welding and Gas/Plasma Cutting

IK-12Max3-2000-0205

IK-12 MAX3
Part # MAX3S100102 MAX3S100106 ZA405-1404 ZA405-2017 Koike 100 series ZM30400 MAX3S200102 MAX3S200106 ZA405-1404 ZA405-2018 Koike 100 series ZM30400 MAX3SP100102 MAX3SP100106 ZA405-1404 ZA405-2019 Koike 100 series ZM30400 MAX3SP200102 MAX3SP200106 ZA405-1404 ZA405-2020 Koike 100 series ZM30400 MAX3SP300102 MAX3SP300106 ZA405-1404 ZA405-2021 Koike 100 series ZM30400

Koike 100 series cutting tips are recommended for best performance. Lifetime warranty on torch against a sustained flashback when using genuine Koike cutting tip. (damaged tip and torch must be returned)

MODELS Description S-100 Set Acetylene Kit S-100 Set LPG Kit (1) IK-12 Max3 Unit* (1) S-100 1 Torch Set (3) Cutting Tips - 102 for Acetylene, 106 for LPG (1) Rail 1800 mm (72 in) S-200 Set Acetylene Kit S-200 Set LPG Kit (1) IK-12 Max3 Unit* (1) S-200 2 Torch Set (6) Cutting Tips - 102 for Acetylene, 106 for LPG (1) Rail 1800 mm (72 in) SP-100 Set Acetylene Kit SP-100 Set LPG Kit (1) IK-12 Max3 Unit* (1) SP100 Torch Set (3) Cutting Tips - 102 for Acetylene, 106 for LPG (1) Rail 1800 mm (72 in) SP-200 Set Acetylene Kit SP-200 Set LPG Kit (1) IK-12 Max3 Unit* (1) SP200 Torch Set (6) Cutting Tips - 102 for Acetylene, 106 for LPG (1) Rail 1800 mm (72 in) SP-300 Set Acetylene Kit SP-300 Set LPG Kit (1) IK-12 Max3 Unit* (1) SP300 Torch Set (6) Cutting Tips - 102 for Acetylene, 106 for LPG (1) Rail 1800 mm (72 in) OPTIONAL EQUIPMENT IK-12 Max3 Standard Unit
* Below units may be used to substitute standard unit

MODELS Description SP-400 Set Acetylene Kit SP-400 Set LPG Kit (1) IK-12 Max3 Unit* (1) SP400 Torch Set (9) Cutting Tips - 102 for Acetylene, 106 for LPG (1) Rail 1800 mm (72 in) Epoch 300 Set cuts from 100-300mm (4-12in) thick (1) IK-12 Max3 Unit* (1) Epoch 300 Torch Set (2) Cutting Tips (1) Heavy Duty Straight Rail 300L Torch Kit 3-300mm (1/6 - 12in) w/ 100 series tips Requires ZA405-1703 or ZA405-1404 machine unit and tips; use with IK-12Max3 to replace Radiagraph machines Plasma Kit (1) IK-12 Max3 S-type HS Unit (1) Bar Holder (1) Cross Bar 900mm (30in) (1) Torch Roller Bar Bracket (1) 32 Pitch Pinion Plasma Torch Holder, 1 3/8 in (1) Rail 1800 mm (72 in) Welding Kit (optional) (1) IK-12 Max3 S-type HS Unit (1) Torch Set for Gooseneck Gun (1) Rail 1800 mm (72 in)

Part # MAX3SP400102 MAX3SP400106 ZA405-1404 ZA405-2022 Koike 100 series ZM30400 MAX3EPOCH

ZA405-1404 ZA405-2024 Epoch 300 series ZS30407 300LKIT

IK12MAX3P ZA405-1703 ZS30301 ZS30424 ZM61278 K866-8428-00 ZM30400 IK12MAX3W ZA405-1703 ZA440-4110 ZM30400

ZA405-1404

IK-12 Max3 S-Type Convertible High/Low Speed Machine Unit IK-12 Max3 Plasma machine w/ Torch Holder and Interface Box IK-12 Max3 CSA Approved Unit IK-12 Max3 Unit Only 220V Circle Cutting Radius Bar Set

ZA405-1703 ZM405-1753 ZA405-1408 ZA405-1406 ZS31858

Add Plasma to existing machine (required parts below) (1) Torch Roller Bar Bracket (1) 1 3/8 Plasma Torch Holder ZM61278 K866-8428-00

OPTIONAL EQUIPMENT Torch Sets Only for IK-12 Max3** S-100 1 Torch Set w/ 3 tips S-200 2 Torch Set w/ 6 tips SP-100 1 Torch Set w/ 3 tips SP-200 2 Torch Set w/ 6 tips SP-300 2 Torch Set w/ 6 tips SP-400 3 Torch Set w/ 9 tips Epoch 300 1 Torch Set w/ 2 tips Rails For IK-12 Beetle or IK-12 Max3 Circle Track IK12 Max3 only Extreme Duty Rail for IK-12 Max3 Heavy Duty Radiagraph Style Rail
** Specify Cutting Tip - 102 for Acetylene, 106 for LPG.

ZA405-2017 ZA405-2018 ZA405-2019 ZA405-2020 ZA405-2021 ZA405-2022 ZA405-2024 ZM30400 BCD19109 ZS30407 0838-3959-00
Cutting Thickness 3-100mm (1/6 - 4in)

KOIKE ARONSON, INC.

Main Office: 635 W. Main St., P.O. Box 307 Arcade, NY 14009 Phone (585) 492-2400 Fax (585) 457-3517

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