Prabha Steel Industries Inspection & Test Plan
Prabha Steel Industries Inspection & Test Plan
Prabha Steel Industries Inspection & Test Plan
775
Page 1 of 2
Rev :
775 0
Dtd. 18-03-2011
REFERENCE DOCUMENT
ACCEPTANCE STD
FORMAT OF REPORT
PSI
BV
REMARK
1.2
1.3
Materials After Receipt (For pressure parts) Plates, Pipes, Forging, Fastners, gaskets etc.
1.4
3.0 WELDING INSPECTION WPS AND PQR 3.1 3.2 PQR WPQ Welding parameters Qualification Requirement 3.3 Welding consumables To check for chemical & physical properties ASME Sec.IIC/Drag. ASME SEC II-C Supplier TC W R ASME Sec.IX/Spec. ASME Sec.IX/Spec. ASME Sec.IX/Spec. ASME Sec.IX/Spec. WPS/PQR WPQ W W R R
Review of WPS/PQR
Review of WPS/PQR
Page 2 of 2
Sr. No.
CHARACTERISTIC
REFERENCE DOCUMENT
ACCEPTANCE STD
FORMAT OF REPORT
PSI
BV
REMARK
4.0 INSPECTION DURING FABRICATION 4.1 Weld Edge preparation & setup of pressure parts Visual & dimensional Inspection, weld edge,
Root gap, Offset, alignment etc.
ASME Sec.VIII-Div1/
Inspection Report Inspection Report Inspection Report Inspection Report NDT Report
RW
4.2
4.3
PT of weld edges for cracks, laminations, segregations Visual/PT Insp. After chip back Visual inspection for reinforcement, undercuts, surface defects etc. Non destructive Test if / as applicable Dimensions, completeness of assembly leak check Leak check Visual Insp. For workmanship Verifying stamping details Verification & Compliation of inspection & test records for submission to customer
Spec./Drawings Drawings/Spec.
W W
R R
Drawins/Spec/ ASME Sec.VIII-1 Drawins/Spec/ ASME Sec.VIII-1 Drawings/Standards Drawings/Spec. Drawings/Spec/ Drawins/Spec. Drawings Drawing / Spec
Drawins/Spec/ ASME Sec.VIII-1 Drawins/Spec/ ASME Sec.VIII-1 Drawings/Standards/ Spec. Should be leak proof Should be leak proof Drawins/Spec. Drawings Drawing / Spec.
W W
W R
5.0 FINAL INSPECTION 5.1 Visual and Dimensional Inspection 5.2 Air test of pads at 1.05 Kgs/cm2g 5.3 Hydrostatic Test (Full of Water) 5.4 Pickling & passivation 5.5 5.6 Final Stamping of equipment & Release etc. DOCUMENTATION
Inspection Report Test Report Hydro test Report Inspection Report Rub-off Q.C Dossier
W W W W W W
W R H R H H
Legends:H - Hold (Offer for witness & obtain clearance) W- Witness, R-Review, RW - Random Witness W/R - Witness of Review
FOR BV