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    Neo Structo Construction LTD.: Inspection and Test Plan

    Uploaded by

    ravi00098
    The document contains inspection and test plans for fabrication work by NEO STRUCTO CONSTRUCTION LTD for ESSAR COSTRUCTION (I) LTD. It outlines inspection responsibilities and acceptance standards for various stages of work including material verification, welding, non-destructive testing, painting, and assembly. The plans describe responsibilities of NSCL, the client, and third party inspectors at different steps to ensure quality standards are met.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Neo Structo Construction LTD.: Inspection and Test Plan

    Uploaded by

    ravi00098
    112 views10 pages
    The document contains inspection and test plans for fabrication work by NEO STRUCTO CONSTRUCTION LTD for ESSAR COSTRUCTION (I) LTD. It outlines inspection responsibilities and acceptance standards for various stages of work including material verification, welding, non-destructive testing, painting, and assembly. The plans describe responsibilities of NSCL, the client, and third party inspectors at different steps to ensure quality standards are met.

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    The document contains inspection and test plans for fabrication work by NEO STRUCTO CONSTRUCTION LTD for ESSAR COSTRUCTION (I) LTD. It outlines inspection responsibilities and acceptance standards for various stages of work including material verification, welding, non-destructive testing, painting, and assembly. The plans describe responsibilities of NSCL, the client, and third party inspectors at different steps to ensure quality standards are met.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    112 views10 pages

    Neo Structo Construction LTD.: Inspection and Test Plan

    Uploaded by

    ravi00098
    The document contains inspection and test plans for fabrication work by NEO STRUCTO CONSTRUCTION LTD for ESSAR COSTRUCTION (I) LTD. It outlines inspection responsibilities and acceptance standards for various stages of work including material verification, welding, non-destructive testing, painting, and assembly. The plans describe responsibilities of NSCL, the client, and third party inspectors at different steps to ensure quality standards are met.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 10

    NEO STRUCTO CONSTRUCTION LTD.

    Client: ESSAR COSTRUCTION ( I ) LTD. Location :HAZIRA,SURAT (Mod-VI) W.O.NO:SZ03/FO1/660000010 DATE-20/06/2007 SI.NO Description 1.0 Prior to Fabrication: 1.1 1.2 1.3 1.4 1.5 2.0 2.1 2.2 2.3 2.5 2.9 3.0 3.1 3.2 3.3 3.4 3.5 4.0 Verification of MaterialTest Certificates Indentification of material Consumable TC'S Establishing WPS/PQR Welder Qualification During fabricatiopn Marking and Cutting Fit-up Inspection Inspection of Groove Weld Joints (Weld visual) NDT Applicable Hydro-Testing Blasting &Painting Verification of Batch TC's of paint Inspection of Blasting Surface DFT Checking of Primer Coat DFT Checking of Subsequent Coat(s) Final Clearence an Relase Note Submission of System Dossier Legends: A :Approved R :Review RW : Random Witness C: Co-ordination

    INSPECTION AND TEST PLAN NSCL/ECIL/ITP/QM-3/PIPING QM-III (FABRICATION & ERECTIONO OF PIPING) ESSAR Revison:01 CONSTRUCTION ( I ) LTD. Date:30/10/07 Acceptance Standard Inspection Responsibility specifications NSCL CLIENT TPI Format
    ECIL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL ECIL NSCL NSCL NSCL NSCL NSCL
    Project Specifications Project Specifications ASME Section II Part C ASME Section IX ASME Section IX Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs NDT/Proj Specification /ASME Sec V AS Per Procedure of ASME SecVIII DIv-I Painting /Project. Specs. SA 21/2 &Proj. Specs Painting /Project. Specs. Painting /Project. Specs. Project Specifications. Project Specifications.

    C P P P P P P P C P C P P P C P

    P W DR DR/A DR/W W W W P W P W/A W RW P DR

    N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

    NSC/QC/FUIRS/01 R.0 NSC/QC/WVIRS/01 R.0

    NSC/QC/BPIR/01/R1

    DR : Doccument Review P :Perfom W :Witness

    QA/QC NSCL

    QA/QC ECIL

    Remarks Material supplied by client

    APPROVED BY

    NEO STRUCTO CONSTRUCTION LTD CLIENT: DRG.NO: DATE: REPORT NO:

    NOZZLE SET-UP Identification mark

    Noz NO

    Noz-mat Orientations Projection Elivation JOINT NO REQ ACT REQ ACT

    NDT RT/UT/MPT/DPT

    NDT RT/UT/MPT/DPT

    OFFSET

    Root gap

    root face

    GROOVE

    NEO STRUCTO CONSTRUCTION LTD.


    Client: ESSAR COSTRUCTION LTD. Location :HAZIRA,SURAT W.O.NO:ECL/MEC/7200002675 DATE-28/0405
    SI. NO

    Description Prior to Fabrication: Verification of MaterialTest Certificates Indentification of Welding Consumables Consumable TC'S Establishing WPS/PQR Welder Qualification During fabricatiopn Marking and Cutting Fit-up Inspection Inspection of Groove Weld Joints (Weld visual) Pre heating As Applicable NDT Applicable DPT
    Final Visual, Dimensional Inspection &Trial Assemblly

    NSCL/ECL/ITP/QM-2/FUR Revison:04 QM-II (FURNACE FABRICATION) ESSAR-STEEL-I Date:08/02/06 Acceptance Standard Inspection Responsibility Format specifications NSCL CLIENT TPI CLIENT NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL CLIENT NSCL NSCL NSCL NSCL
    As Per Codes

    INSPECTION AND TEST PLAN

    1.0 1.1 1.2 1.3 1.4 1.5 2.0 2.1 2.2 2.3 2.4 2.5 2.6 # 2.7 3.0 3.1 3.2 3.3 3.4 3.5 4.0

    Project Specifications ASME Section II Part C ASME Section IX ASME Section IX Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs WPS &Proj . Specs NDT/Proj Specification /ASME Sec V NDT/Proj Specification /ASME Sec V Approved Drawings Painting /Project. Specs. SA 21/2 &Proj. Specs Painting /Project. Specs. Painting /Project. Specs. Project Specifications.

    P P P P P P P P C P P

    P A R DR/A DR/W RW RW RW P RW WA P W/A W RW P DR

    W/DR DR R DR/A DR/W RW RW RW R R W DR

    ECL Scope N/E T.C ECL-NSC-M-V-WPS/PQR NSC/QC/WPQ/01 R.0 NSC/QC/MIR/01 R.0 NSC/QC/FUIRS/01 R.0 NSC/QC/WVIRS/01 R.0 N/E NSC/QC/RT/UT/01 R.0 NSC/QC/DPT/01 R.0 NSC/QC/FIRS/02 R.0 ECL Scope NSC/QC/BPIR/01/R1 N/E

    Blasting &Painting Verification of Batch TC's of paint Inspection of Blasting Surface DFT Checking of Primer Coat DFT Checking of Subsequent Coat(s) Final Clearence an Relase Note Final documentation A :Approved DR : Doccument Review RW : Random Witness C: Co-ordination QA/QC NSCL

    P P P P

    DR

    N/E: Not Envisaged R :Review P :Perfom W :Witness INSPECTOR BAX COUNSEL

    NOTE : #

    For Rolled section E.C.L inspection report shall be followed QA/QC ECL

    O CONSTRUCTION LTD.

    Remarks

    For Rolled section E.C.L inspection report shall be followed

    NEO STRUCTO CONSTRUCTION LTD.


    Client: ESSAR COSTRUCTION LTD. Location :HAZIRA,SURAT W.O.NO:ECL/MEC/7200002032 DATE-02/02/05 SI.NO Description 1.0 Prior to Fabrication: 1.1 Verification of MaterialTest Certificates 1.2 Indentification of Welding Consumables 1.3 Consumable TC'S 1.4 Establishing WPS/PQR 1.5 Welder Qualification 2.0 During fabrication 2.1 Marking and Cutting 2.2 Fit-up Inspection 2.3 Inspection of Groove Weld Joints (Weld visual) 2.4 Pre heating As Applicable 2.5 NDT Applicable 2.6 DPT # 2.7 Final Visual, Dimensional Inspection &Trial Assemblly 3.0 Blasting &Painting 3.1 Verification of Batch TC's of paint 3.2 Inspection of Blasting Surface 3.3 DFT Checking of Primer Coat 3.4 DFT Checking of Subsequent Coat(s) 3.5 Final Clearence an Relase Note A :Approved DR: Document Review RW : Random Witness C: Co-ordination QA/QC NSCL NSCL/ECL/ITP/QM-2/REF Revison:04 QM-II (REFORMER STRUCTURAL STEEL FAB) ESSAR-STEEL-I Date08/02/06 Acceptance Standard Inspection Responsibility specifications NSCL CLIENT TPI Format CLIENT NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL
    As Per Codes

    INSPECTION AND TEST PLAN

    Project Specifications ASME Section II Part C ASME Section IX ASME Section IX Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs WPS &Proj . Specs NDT/Proj Specification /ASME Sec V NDT/Proj Specification /ASME Sec V Approved Drawings

    P P P P P P P P C P P

    P A R DR/A DR/W RW RW RW P RW WA P W/A W RW P

    W/DR DR R DR/A DR/W RW RW RW R R RW DR -

    ECL Scope N/E T.C ECL-NSC-M-V-WPS/PQR NSC/QC/WPQ/01 R.0 N/E NSC/QC/FUIRS/01 R.0 NSC/QC/WVIRS/01 R.0 N/E NSC/QC/RT/UT/01 R.0 NSC/QC/DPT/01 R.0 NSC/QC/FIRS/02 R.0 ECL Scope NSC/QC/BPIR/01/R1 N/E

    CLIENT Painting /Project. Specs. SA 21/2 &Proj. Specs NSCL NSCL Painting /Project. Specs. NSCL Painting /Project. Specs. NSCL Project Specifications. N/E: Not Envisaged R: Review NOTE : P :Perfom # W :Witness INSPECTOR BAX COUNSEL

    P P P

    For Rolled section E.C.L inspection report shall be followed QA/QC ECL

    O CONSTRUCTION LTD.

    Remarks

    For Rolled section E.C.L inspection report shall be followed

    NEO STRUCTO CONSTRUCTION LTD.


    Client: ESSAR COSTRUCTION LTD. Location :HAZIRA,SURAT W.O.NO:ECL/MEC/7200002032 DATE-02/02/05 SI.NO 1.0 1.1 1.2 1.3 1.4 1.5 2.0 2.1 2.2 2.3 2.4 2.5 2.6 # 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4 3.5 4.0 Description Prior to Fabrication: Verification of MaterialTest Certificates Indentification of Welding Consumables Consumable TC'S Establishing WPS/PQR Welder Qualification During fabricatiopn Marking and Cutting Fit-up Inspection Inspection of Groove Weld Joints (Weld visual) Pre heating As Applicable NDT Applicable DPT Final Visual, Dimensional Inspection &Trial Assemblly Formed Dishend Final Dimensions Inspections Hydro-Test/pneumaticTest For R.F Pad. Blasting &Painting Verification of Batch TC's of paint Inspection of Blasting Surface DFT Checking of Primer Coat DFT Checking of Subsequent Coat(s) Final Clearence an Relase Note Final documentation A :Approved DR : Doccument Review RW : Random Witness C: Co-ordination QA/QC NSCL NSCL/ECL/ITP/QM-2/EQU-DUC Revison:04 QM-II (EQUIPMENT &DUCTING FAB) ESSAR-STEEL-I Date:08/02/06 Acceptance Standard Inspection Responsibility specifications NSCL CLIENT TPI Format CLIENT NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL CLIENT NSCL NSCL NSCL NSCL
    As Per Codes Project Specifications ASME Section II Part C ASME Section IX ASME Section IX Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs WPS &Proj . Specs NDT/Proj Specification /ASME Sec V NDT/Proj Specification /ASME Sec V Approved Drawings Approved Drawings AS Per Procedure of ASME SecVIII DIv-I Painting /Project. Specs. SA 21/2 &Proj. Specs Painting /Project. Specs. Painting /Project. Specs. Project Specifications.

    INSPECTION AND TEST PLAN

    P P P P P P P P C P P P P

    P A R DR/A DR/W R/W R/W RW P RW WA W W P W/A W RW P DR

    W/DR DR R DR/A DR/W RW RW RW R R W R/W W DR

    ECL Scope N/E T.C ECL-NSC-M-V-WPS/PQR NSC/QC/WPQ/01 R.0 NSC/QC/MIR/01 R.0 NSC/QC/FUIRS/01 R.0 NSC/QC/WVIRS/01 R.0 N/E NSC/QC/RT/UT/01 R.0 NSC/QC/DPT/01 R.0 NSC/QC/FIRS/02/R.0 NSC/QC/DEFD/01 R.0 NSC/QC/HPT/01 R.0 ECL Scope NSC/QC/BPIR/01/R1 N/E

    P P P P

    DR

    N/E: Not Envisaged R :Review P :Perfom W :Witness INSPECTOR BAX COUNSEL

    NOTE : #

    For Rolled section E.C.L inspection report shall be followed QA/QC ECL

    O CONSTRUCTION LTD.

    Remarks

    For Rolled section E.C.L inspection report shall be followed

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