Hydraulic&Pneumatics
Hydraulic&Pneumatics
Hydraulic&Pneumatics
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
Dr.-Ing.Pongpan Kaewjinda
HYDRAULIC SYSTEM
Dr.-Ing.Pongpan Kaewjinda
Dr.-Ing.Pongpan Kaewjinda
Dr.-Ing.Pongpan Kaewjinda
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Primary Unit
Any measurement system requires definition of the four units used to measure: (primary) 1. length 2. mass; 3. time; 4. temperature; Of these, hydraulic/pneumatic engineers are primarily concerned with the first three.
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Secondary Unit
Other units (such as velocity, force, pressure) can be defined in terms of these basic units. Velocity, for example, is defined in terms of length/time.
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PRESSURE
Pressure occurs in a fluid when it is subjected to a force. In Figure a force F is applied to an enclosed fluid via a piston of area A. This results in a pressure P in the fluid.
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PRESSURE
Obviously increasing the force increases the pressure in direct proportion. Less obviously, though, decreasing piston area also increases pressure. Pressure in the fluid can therefore be defined as the force acting per unit area, or:
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PRESSURE
Pressure is defined as a normal force exerted by a fluid per unit area. We speak of pressure only when we deal with a gas or a liquid.
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PRESSURE
Since pressure is defined as force per unit area, it has the unit of newton per square meter (N/m2), which is called a pascal (Pa). That is, 1 Pa = 1 N/m2
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PRESSURE
The pressure unit pascal is too small for pressures encountered in practice. Therefore, its multiples kilopascal (1 kPa = 103 Pa) and megapascal (1 MPa = 106 Pa) are commonly used.
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PRESSURE
Three other pressure units commonly used in practice, especially in Europe, are - bar, - standard atmosphere, - kilogram-force per square centimeter:
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PRESSURE
1 bar = 105 Pa = 0.1 MPa = 100 kPa 1 atm = 101,325 Pa = 101.325 kPa = 1.01325 bars
1 kgf/cm2 = 9.807 N/cm2 = 9.807x104 N/m2 = 9.807 x 104 Pa
PRESSURE
Within the accuracy of instrumentation generally found in industry 1 bar =1 atmosphere.
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PRESSURE
In the English system, the pressure unit is pound-force per square inch (lbf/in2, or psi), and 1 atm = 14.696 psi.
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PRESSURE
The actual pressure at a given position is called the absolute pressure, and it is measured relative to absolute vacuum (i.e., absolute zero pressure). In thermodynamics we are concerned with absolute pressure.
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PRESSURE
Most pressure-measuring devices, however, are calibrated to read zero in the atmosphere and so they indicate the difference between the absolute pressure and the local atmospheric pressure. This difference is called the gage pressure. Gauge pressure = absolute pressure atmospheric pressure.
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PRESSURE
Pressures below atmospheric pressure are called vacuum pressures and are measured by vacuum gages that indicate the difference between the atmospheric pressure and the absolute pressure.
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PRESSURE
Absolute, gage, and vacuum pressures are all positive quantities and are related to each other by Pgage = Pabs - Patm Pvac = Patm - Pabs
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PRESSURE
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PRESSURE
EXAMPLE: Absolute Pressure of a Vacuum Chamber A vacuum gage connected to a chamber reads 5.8 psi at a location where the atmospheric pressure is 14.5 psi. Determine the absolute pressure in the chamber.
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PRESSURE
Solution The gage pressure of a vacuum chamber is given. The absolute pressure in the chamber is to be determined. Analysis The absolute pressure is easily determined from Pabs = Patm - Pvac 14.5 - 5.8 = 8.7 psi
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PRESSURE
There are three distinct ways in which pressure is measured. Almost all pressure transducers or transmitters measure the pressure difference between two input ports. This is known as differential pressure,
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PRESSURE
The pressure transmitter in Figure below indicates a pressure of P1- P2 (Differential pressure).
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PRESSURE
In Figure, the low pressure input port is open to atmosphere, so the pressure transmitter indicates pressure above atmospheric pressure. This is known as gauge pressure, and is usually denoted by a g suffix (e.g. psig).
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PRESSURE
Gauge pressure measurement is almost universally used in hydraulic and pneumatic systems
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PRESSURE
The Figure shows the pressure transmitter measuring pressure with respect to a vacuum. This is known as absolute pressure and is of importance when the compression of gases is considered.
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PRESSURE
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PRESSURE
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Pascal's law
Pressure in an enclosed fluid can be considered uniform throughout a practical system. There may be small differences arising from head pressures at different heights, but these will generally be negligible compared with the system operating pressure. This equality of pressure is known as Pascal's law.
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PRESSURE
This is illustrated in Figure where a force of 5 kgf is applied to a piston of area 2 cm2. This produces a pressure of 2.5 kgf cm-2 at every point within the fluid, which acts with equal force per unit area on the walls of the system.
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PRESSURE
In Figure a load of 2000 kg is sitting on a piston of area 500 cm2. The smaller piston has an area of 2 cm2. An applied force f given by"
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PRESSURE
It should be noted that pressure in, say, a cylinder is determined solely by load and piston area in the steady state, and is not dependent on velocity of the piston once a constant speed has been achieved.
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PRESSURE
Relationships between force, pressure, flow and speed are illustrated in Figure.
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PRESSURE
In Figure a), fluid is delivered to a cylinder at a rate of Q cm 3s -1.
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PPRESSURE
When the inlet valve is first opened, a pressure spike is observed as the load accelerates, but the pressure then settles back to a steady value of P = F/A kgf cm-2 where A is the area of the piston in cm 2 and F is measured in kgf. The load rises with a velocity V = Q/A cm s-1 and velocity can obviously be controlled by adjusting flow rate Q.
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PRESSURE
In Figure b, the inlet valve has been closed, and the outlet valve opened allowing R cm3 s -1 to flow out of the cylinder. There is again a pressure spike (negative this time) as the load accelerates downwards, but the pressure reverts to P = F/A once the steady speed V = R/A cm s -1 is achieved.
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PRESSURE
Finally, in Figure c both valves are open. The net flow is (Q-R) giving a cylinder velocity (Q-R)/A which can be positive (rising) or negative (falling) dependent on which flow is the largest. The steady state pressure, however, is unchanged at P = F/A.
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HYDRAULIC SYSTEM
PASCALS LAW
PASCALS LAW
How much pressure will be needed to produce a force of 1,000 pounds if the piston has an area of 2.5 square inches? Force Pressure = Area 1000 = 2.5 = 400 psi
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PASCALS LAW
Determine the magnitude of a force exerts in a closed piston of area 1 square centimeters such that a pressure of 20 bar is produced? Force = Pressure X area = 20 bar x 1 square cm. = 200 N
HYDRAULIC & PNEUMATIC
PASCALS LAW
How much piston area is required to produce a force of 250 pounds if a pressure of 3,000 psi is used? Area = Force Pressure 250 = 3,000 = 0.083 square inches
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HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
In an open Chamber the pressure varies with the depth at which it is measured
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HYDRAULIC SYSTEM
The force has been magnified by the ability of the system to transmit the pressure P
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HYDRAULIC SYSTEM
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A300-600 CONVERSION
HYDRAULICS
Flight controls
Elevator Rudder Aileron Slat/Flap Spoilers
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- One of the system most important part - Must be able to flow through all the line with a minimum of opposition. Incompressible ! - Good lubricating Properties to prevent wear in pump and valve - Must inhibit corrosion and not chemically attack any seals use in the system - Must not foam in operation, air carried into the component will give the system spongy action! () HYDRAULIC &
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1. Working Conditions 2. The service to be provided 3. Temperature expected inside and outside 4. Pressure the liquid must be withstand and the possibility of corrosion
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The viscosity of the liquid is a measure of its resistance to flow Approved hydraulic fluids have a viscosity towards the lower end of the scale, but must have enough body the viscosity increase with temperature decrease The viscosity of a liquid is measured with a Viscometer
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The chemical stability of hydraulic fluid is a measure of its resistance to change when subjected to extreme temperature or the chemical effects of contact with air and metal
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The temperature at which it gives off enough vapour to ignite momentary at that temperature or flash when flame is applied A flashpoint is set at a suitable high value Low evaporation rate of the liquid at normal (lower) temperature
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The temperature at which it gives off enough vapour to ignite and continue to burn when expose to flame All approved fluids have a high firepoint
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HYDRAULIC SYSTEM CLOSED HYDRAULIC SYSTEM Hydraulic Power is tranfered in a close system
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HYDRAULIC SYSTEM CLOSED HYDRAULIC SYSTEM Hydraulic Power is tranfered in a close system
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Single-Action
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HYDRAULIC SYSTEM HYDRAULIC SYSTEM COMPONENTS 1. Reservoir 2. Power Pump 3. Filters 4. Pressure Regulator 5. Accumulator 6. Check Vale 7. Hand pump 8. Pressure Gauge 9. Relief Vale 10.Selector Vale 11.Actuating Unit HYDRAULIC &
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HYDRAULIC SYSTEM RESERVOIR A hydraulic system reservoir is simply a tank that holds enough fluid to ensure all actuating jacks can be operate at one time if needed Unpressurized Reservoir (gravity and ambient air pressure) Pressurized Reservoir (hydraulic Fluid, engine bleed air, variable displacement hydraulic pumps)
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HYDRAULIC RESERVOIR SYSTEM pressurized A pressurized Reservoir with bleed air bleed air
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HYDRAULIC FILTER SYSTEM Filters are fitted to delivery lines at key locations throughout the system as means of capturing debris which could damage operating components A filter is rate by the size of particles it will remove, and these size are measured in microns HYDRAULIC &
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HYDRAULIC FILTER SYSTEM Most of large system filters have a bypass capability such that if the filter becomes clogged, a valve opens and the filter is bypassed .
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HYDRAULIC SYSTEM Hydraulic PUMP Hydraulic power comes from the fluid being moved under pressure Hydraulic pump convert SHP into Hydraulic Pressure The pump s serve to move the fluid and do not generate pressure Pressure is only produced when the flow of fluid is restricted There are two basic types of hydraulic pump 1. Powered driven Pump 2. Hand Pump
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HYDRAULIC SYSTEM POWERED PUMP Gear Pump Gerotor Pump Piston Pump (Constant and variable displacement) Vane Pump
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Gear Pump
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IN LET
OUT LET
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Screw Pump
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Gerotor Pump
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