VHF FM TRANSCEIVER

TK-2160
SERVICE MANUAL
2003-8 PRINTED IN JAPAN
B51-8652-00 (S) 1214

CONTENTS
GENERAL ............................................................. 2 SYSTEM SET-UP ................................................. 2 OPERATING FEATURES ..................................... 3 REALIGNMENT .................................................... 4 DISASSEMBLY FOR REPAIR .............................. 5 CIRCUIT DESCRIPTION ....................................... 7 INSTALLATION .................................................. 11 TERMINAL FUNCTION ...................................... 12 SEMICONDUCTOR DATA ................................. 13 COMPONENTS DESCRIPTION ......................... 14 PARTS LIST ........................................................ 15 EXPLODED VIEW ............................................... 23 PACKING ............................................................ 24 ADJUSTMENT ................................................... 25 PC BOARD TX-RX UNIT (X57-672X-XX) ........................ 30 SCHEMATIC DIAGRAM ..................................... 34 BLOCK DIAGRAM .............................................. 38 LEVEL DIAGRAM ............................................... 40 KSC-30 ................................................................ 41 SPECIFICATIONS ............................ BACK COVER

Antenna (KRA-26: Option)

Knob (CH-SELECTOR) (K29-9280-13)

Knob (VOLUME) (K29-9278-13)

Cabinet assy (A02-3826-33)

Knob (PTT) (K29-9279-03)

Does not come with antenna. Antenna is available as an option.

TK-2160
GENERAL / SYSTEM SET-UP
INTRODUCTION
SCOPE OF THIS MANUAL
This manual is intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information for the equipment and is current as of the publication date. Changes which may occur after publication are covered by either Service Bulletins or Manual Revisions. These are issued as required.

PERSONAL SAFETY
The following precautions are recommended for personal safety: DO NOT transmit until all RF connectors are verified secure and any open connectors are properly terminated. SHUT OFF and DO NOT operate this equipment near electrical blasting caps or in an explosive atmosphere. This equipment should be serviced by a qualified technician only.

ORDERING REPLACEMENT PARTS

When ordering replacement parts or equipment information, the full part identification number should be included. This applies to all parts, components, kits, or chassis. If the part number is not known, include the chassis or kit number of which it is a part, and a sufficient description of the required component for proper identification.

SERVICE
This radio is designed for easy servicing. Refer to the schematic diagrams, printed circuit board views, and alignment procedures contained within.

Unit Model & destination

TX-RX Unit

Frequency range

Remarks IF1 : 49.95MHz LOC : 50.4MHz

TK-2160 K,M X57-6720-10

136~174MHz

SYSTEM SET-UP
Merchandise received License and frequency allocated by FCC Choose the type of transceiver Transceiver programming Frequency range (MHz) RF power TX/RX 136~174 5.0W Type TK-2160 (K,M)

A personal computer (IBM PC or compatible), programming interface (KPG-22), and programming software (KPG-82D) are required for programming. (The frequency, TX power HI/LOW, and signalling data are programmed for the transceiver.)

Are you using the optional antenna? NO

YES

KRA-22 or KRA-26 Optional antenna

Are you using the speaker microphone? NO

YES

KMC-17 or KMC-21 Speaker microphone (Option)

Delivery

TK-2160
OPERATING FEATURES
1. Operation Features
Installing the (Optional) Antenna
Screw the antenna into the connector on the top of the transceiver by holding the antenna at its base and turning it clockwise until secure.

GETTING ACQUAINTED
Antenna
1 2 3

Installing the Belt Clip

Note: When first installing the belt clip, you must remove the battery pack from the rear of the transceiver. 1 Remove the two screws from the rear of the transceiver, then remove the small, plastic black covering that was held in place. Insert the belt clip mount into the space on the rear of the transceiver. Using the 2 screws, affix the belt clip in place.
4 5 6 7 8

2 3

Note: Do not dispose of the plastic black covering! If you remove the belt clip, replace the covering into the space on the rear of the transceiver. Either this covering or the belt clip must be in place, otherwise the battery pack may not remain installed properly.

Microphone

Speaker

The transceiver is shown with the optional KNB-24L battery pack.

q LED indicator
Lights red while transmitting. Lights green while receiving. Flashes orange while receiving a 2-Tone, DTMF, or FleetSync signal that matches the one set up in your transceiver. If programmed by your dealer, flashes red when the battery power is low while transmitting.

Installing the Cover over the Speaker/ Microphone Jacks

Note: When installing the speaker/ microphone jack cover, you must remove the battery pack from the rear of the transceiver. If you are not using a speaker/ microphone, install the cover over the speaker/ microphone jacks using the supplied screw. Note: To lift the cover after it has been installed, use a piece of hardened plastic or metal, such as a small screwdriver. Lift the cover by its tab, beside the screwhole, taking care not to damage the cover.

w Channel Switch
Rotate to select a channel from 1 to 16.

e Power switch/ Volume control

Turn clockwise to switch ON the transceiver. Rotate to adjust the volume. To switch OFF the transceiver, turn counterclockwise fully.

r AUX key
This is a PF (Programmable Function) key. Press it to activate its auxiliary function (page 4). The default setting for this key is None.

t PTT (Push-to-Talk) switch

Press this switch, then speak into the microphone to call a station.

Installing the (Optional) Speaker/ Microphone

Note: When installing the optional speaker/ microphone and its locking bracket, you must remove the battery pack from the rear of the transceiver. 1 Insert the speaker/ microphone plugs into the speaker/ microphone jacks. Attach the locking bracket using the supplied screw.

y Side 1 key
This is a PF (Programmable Function) key. Press it to activate its auxiliary function (page 4). The default setting for this key is None.

u Side 2 key
This is a PF (Programmable Function) key. Press it to activate its auxiliary function (page 4). The default setting for this key is Squelch Off Momentary. Press each key to activate its auxiliary function.

Note: To lift the locking bracket after it has been installed, use a piece of hardened plastic or metal, such as a small screwdriver. Lift the bracket by its tab, beside the screwhole, taking care not to damage the bracket.

i SP/MIC jacks
Connect an optional speaker/ microphone here. 3

TK-2160
OPERATING FEATURES / REALIGNMENT
Programmable Auxiliary Functions
The AUX, Side 1, and Side 2 keys can be programmed with the auxiliary functions listed below: 2-Tone Encode Emergency 1 Monitor Momentary Monitor Toggle None RF Power Low Scan Scan Temporary Delete Scrambler Squelch Off Momentary Squelch Off Toggle
1

3-2. Connection procedure

1. Connect the TK-2160 to the personal computer with the interface cable. 2. When the POWER is switched on, user mode can be entered immediately. When the PC sends a command, the radio enters PC mode. When data is transmitting from the transceiver, the red LED lights. When data is received by the transceiver, the green LED lights. Notes: The data stored in the personal computer must match the model type when it is written into the EEPROM. Change the TK-2160 to PC mode, then attach the interface cable.

This function can be programmed only on the AUX key.

REALIGNMENT 1. Modes
User mode PC mode Data programming mode PC test mode PC tuning mode

3-3. KPG-22 description (PC programming interface cable: Option)

The KPG-22 is required to interface the TK-2160 with the computer. It has a circuit in its D-subconnector (25-pin) case that converts the RS-232C logic level to the TTL level. The KPG-22 connects the SP/MIC connector of the TK-2160 to the computers RS-232C serial port.

3-4. Programming software description

KPG-82D is the programming software for TK-2160 supplied on a CD-ROM. This software runs under Windows 98, ME, Windows 2000 or XP on an IBM-PC or compatible machine. The data can be input to or read from TK-2160 and edited on the screen. The programmed or edited data can be printed out. It is also possible to tune the transceiver.

Mode User mode PC mode Data programming mode PC test mode

Function For normal use. Used for communication between the radio and PC (IBM compatible). Used to read and write frequency data and other features to and from the radio. Used to check the radio using the PC. This feature is included in the KPG82D.

IBM-PC

KPG-22

2. How to Enter Each Mode

Mode User mode PC mode Operation Power ON Received commands from PC
RF Power meter or SSG KPG-82D Gray Gray/Black 1.5D-XV Lead wire 1.5D-XV Shield wire Tuning cable (E30-3216-05) + +

} SP } MIC

3.PC Mode
3-1. Preface
The TK-2160 transceiver is programmed using a personal computer, a programming interface (KPG-22) and programming software (KPG-82D). The programming software can be used with an IBM PC or compatible. Figure 1 shows the setup of an IBM PC for programming.

Fig. 1

TK-2160
DISASSEMBLY FOR REPAIR
1. Separating the case assembly from the chassis.
1. Remove the volume knob z. 2. Remove the two screws x. 3. Lift the chassis c, and remove it from the case assembly. Note: After separating the case assembly from the chassis, remove the channel knob.

3. How to remove the battery terminal block.

1. Remove the two screws /, then pull out the back cover . 2. Remove the screw .

/ / ,
Packing

x x c

Channel knob

2. Separating the chassis from the TX/RX unit.

1. Remove the two screws v fixing the TX/RX unit B/2. 2. Remove the twelve screws b and two screws n fixing the TX/RX unit A/2. 3. Remove the solder from the antenna terminal using a soldering iron m, then lift the unit off.

TX/RX UNIT A/2

b b

b b b b b .

m n

v v
TX/RX UNIT B/2

,
Note: To remove the TX/RX unit B/2, remove the solder using a soldering iron .. Note: The two screws n of TX/RX unit A/2 are fixing the battery terminal block ,.

TK-2160
DISASSEMBLY FOR REPAIR
Assembling
Installation of battery terminal block and packing Installation of chassis and cabinet assy
Do not press this area, top packing easily deform.

Install them so that no distortion or deformation occurs.

Installation of speakers and cushion, and wire styling of speakers

First, mount the set to the cabinet assy.

Second, press down the Chassis to the cabinet assy as shown in the diagram. Wire Styling Install the cushion according to the guide. Good Condition NG Condition

Install the speakers so that they do not protrude from the cushion. Perform the wire styling of speakers as shown in a photograph.

Attaching the cushion

Attach the cushion as shown in Fig. 1. After mount, packing should be in this condition. G13-2017-04
C

Packing deform.

Packing protruded out. Take screw B and MIC edge as reference line when sticking.
B

G13-2020-04
A

G13-2018-04 Stick between screw A and B.

Fig. 1
Note: Cushion must not cover the screws A,B and C.

Note: Take care that the packing does not protrude from the chassis or case. Replace the protruded or deformed packing with a new one.

TK-2160
CIRCUIT DESCRIPTION
1. Frequency Configuration
The receiver utilizes double conversion. The first IF is 49.95 MHz and the second IF is 450 kHz. The first local oscillator signal is supplied from the PLL circuit. The PLL circuit in the transmitter generates the necessary frequencies. Fig. 1 shows the frequencies.
ANT TX/RX: 136 ~ 174MHz (K,M) CF 450kHz SP MCF ANT SW RF AMP 49.95MHz 50.4MHz X3 multiply TCXO TX: 136 ~ 174MHz (K,M) TX AMP RX: 185.95 ~ 233.95MHz (K,M) RF AMP PLL VCO MIC AMP 16.8MHz MIC IF SYSTEM AF AMP

3) IF Amplifier Circuit
The first IF signal is passed through a four-pole monolithic crystal filter (XF401) to remove the adjacent channel signal. The filtered first IF signal is amplified by the first IF amplifier (Q402) and then applied to the lF system IC (IC401). The IF system IC provides a second mixer, second local oscillator, limiting amplifier, quadrature detector and RSSI (Received Signal Strength Indicator). The second mixer mixes the first IF signal with the 50.4MHz of the second local oscillator output (TCXO X1) and produces the second IF signal of 450kHz. The second IF signal is passed through the ceramic filter (CF401) to remove the adjacent channel signal. The filtered second IF signal is amplified by the limiting amplifier and demodulated by the quadrature detector with the ceramic discriminator (CD401). The demodulated signal is routed to the audio circuit.

Fig. 1 Frequency configuration 4) Wide/Narrow Switching Circuit

2. Receiver
The frequency configuration of the receiver is shown in Fig. 2.
ANT

BPF ANT SW TUNE

RF AMP Q404

BPF

MIXER Q403

MCF XF401

IF AMP Q402

TUNE

1st Local

Narrow and Wide settings can be made for each channel by switching the demodulation level. The WIDE (high level) and NARROW (low level) data is output from IC805, pin 54. When a WIDE (high level) data is received, Q401 turn off. When a NARROW (low level) data is received, Q401 turn on. Q401 turns on/off with the Wide/Narrow data and the IC401 detector output level is switched to maintain a constant output level during wide or narrow signals.
Q402 AFOUT

CF401 IC602 AF Amp IC401 IF,MIX,DET IC601 AF VOL AQUA IC605 AF PA SP

X1 Q4 X3 multiply 2nd Local TCXO 16.8MHz

IC401 FM IF SYSTEM

QUAD

IFO

Fig. 2 Receiver section

C409

1) Front End (RF AMP)

The signal coming from the antenna passes through the transmit/receive switching diode circuit, (D204,D206,D208 and D212) passes through a BPF (L411 and L412), and is amplified by the RF amplifier (Q404). The resulting signal passes through a BPF (L407 and L409) and goes to the mixer. These BPFs are adjusted by variable capacitors (D402,D403,D404 and D405). The input voltage to the variable capacitor is regulated by voltage output from the microprocessor (IC805).
W/N H : Wide L : Narrow

R408 Q401 R409 CD401

5R

Fig. 3 Wide/Narrow switching circuit 5) Audio Amplifier Circuit

The demodulated signal from IC401 is amplified by IC602, and goes to AF amplifier through IC601. The signal then goes through an AF volume control (VR801), and is routed to an audio power amplifier (IC605) where it is amplified and output to the speaker.

2) First Mixer
The signal from the front end is mixed with the first local oscillator signal generated in the PLL circuit by Q403 to produce a first IF frequency of 49.95 MHz. The resulting signal passes through the XF401 MCF to cut the adjacent spurious and provide the opitimun characteristics, such as adjacent frequency selectivity.

TK-2160
CIRCUIT DESCRIPTION
6) Tone Volume Fixed Circuit
This function generates a TONE signal sound even if the AF volume of the transceiver is the minimum. A TONE signal is sent through Q602 to the AF amplifier when, in the FPU, TONE Volume Fixed is set to ON.
IC601 AQUA VOL IC605 TA7368F

(3) MSK (Fleet Sync) Fleet Sync utilizes 1200bps and 2400bps MSK signal is output from pin 6 of IC601. And is routed to the VCO. When encoding MSK, the microphone input signal is muted.
RECEIVE SIGNALING FM IF IC401 IF Amp IC602 IF Amp SIGNAL DTMF QT/DQT IC601

IC805 BEEP CPU TONE VOL FIXED Q602 BEEPSW + SP-J

AQUA

Hi: ON LOW: OFF

AN SQL

IC805 LSDI CLK,DATA, STD,LOADN IC603 BPF & COMPALATER HSDI SP MUTE 2-TONE

IC605 AF PA

Q608 SW

SP

CPU

Q603,604,607 SW

SP

Fig. 5 AF amplifier and squelch

[VOL Position vs Output Level]
Output Level (mV)
500

(4) DTMF The DTMF input signal from the IF IC (IC401) is amplified by IC602 and goes to IC601. The decoded information is then processed by the CPU.
ON OFF Center Max

25 Min

3. PLL Frequency Synthesizer

The PLL circuit generates the first local oscillator signal for reception and the RF signal for transmission.

Fig. 4 Tone volume fixed circuit 7) Squelch

Part of the AF signal from the IC enters the FM IC (IC401) again, and the noise component is amplified and rectified by a filter and an amplifier to produce a DC voltage corresponding to the noise level. The DC signal from the FM IC goes to the analog port of the microprocessor (IC805). IC805 determines whether to output sounds from the speaker by checking whether the input voltage is higher or lower than the preset value. To output sounds from the speaker, IC805 sends a high signal to the SP MUTE line and turns IC605 on through Q603,Q604,Q607 and Q608. (See Fig. 5)

1) PLL
The frequency step of the PLL circuit is K:2.5,5,6.25 or 7.5kHz, M:6 or 6.25kHz. A 16.8MHz reference oscillator signal is divided at IC1 by a fixed counter to produce an oscillator (VCO) output signal which is buffer amplified by Q9 then divided in IC1 by a dual-module programmable counter. The divided signal is compared in phase with the 5 or 6.25kHz reference signal from the phase comparator in IC1. The output signal from the phase comparator is filtered through a low-pass filter and passed to the VCO to control the oscillator frequency. (See Fig. 6)

8) Receive Signalling
(1) QT/DQT The output signal from IF IC(IC401) enters the microprocessor(IC805) through IC601. IC805 determines whether the QT or DQT matches the preset value, and controls the SP MUTE and the speaker output sounds according to the squelch results. (2) 2-TONE Part of the received AF signal output from the AF amplifier IC602, and then passes through an audio processor (IC601), goes to the other AF amplifier IC603, is compared, and then goes to IC805. IC805 checks whether 2-TONE data is necessary. If it matches, IC805 carries out a specified operation, such as turning the speaker on. (See Fig. 5)

2) VCO
The operating frequency is generated by Q6 in transmit mode and Q5 in receive mode. The oscillator frequency is controlled by applying the VCO control voltage, obtained from the phase comparator, to the varactor diodes (D3,D5,D7 and D8 in transmit mode and D4,D6,D9 and D10 in receive mode). The RX pin is set high in receive mode causing Q8 and Q12 to turn Q6 off and Q5 on. The TX pin is set high in transmit mode. The outputs from Q5 and Q6 are amplified by Q9 and sent to the RF amplifiers.

TK-2160
CIRCUIT DESCRIPTION
IC601
D3, 5, 7, 8 LPF Q6 TX VCO Q7 DOUBLER

AGC MIC AQUA VCO IC606 BUFFER

LPF

Q9 BUFF AMP

Q11 RF AMP

D4, 6, 9, 10

Q5 RX VCO Q8, 12 T/R SW RX TX

LPF IC805 DTMF/2 TONE LSDVCO LPF X1

PLL IC IC1

CPU

LSDTCXO

LPF

TCXO

5kHz/6.25kHz 1N

Fig. 8 Microphone amplifier

PLL DATA PHASE COMPARATOR REF OSC 1M 5kHz/6.25kHz CHARGE PUMP

2) Drive and Final Amplifier

The signal from the T/R switch (D201 is on) is amplified by the drive amplifier (Q207) to 50mW. The output of the drive amplifier is amplified by the RF power amplifier (Q211) to 5.0W (1W when the power is low). The RF power amplifier consists of two MOS FET stages. The output of the RF power amplifier is then passed through the harmonic filter (LPF) and antenna switch (D204 and D206) and applied to the antenna terminal.
From T/R SW (D201) Q206 Pre-DRIVE AMP VG Q207 DRIVE AMP VG VDD R264 R265 R270 IC201 (1/2) IC201 (2/2) Q211 RF POWER AMP VG D204 D206 ANT SW LPF ANT

X1 16.8MHz

Fig. 6 PLL circuit 3) Unlock Detector

If a pulse signal appears at the LD pin of IC1, an unlock condition occurs, and the DC voltage obtained from C19,R6 and Q1 causes the voltage applied to the microprocessor to go high. When the microprocessor detects this condition, the transmitter is disabled, ignoring the push-to-talk switch input signal. (See Fig. 7)
5C

+B

R6 R7 IC1 Q1

IC805 UL

PCTV (IC805)

R16
LD PLL IC C19 CPU

Fig. 9 Drive and final amplifier and APC circuit 3) APC Circuit
The APC circuit always monitors the current flowing through the RF power amplifier (Q211) and keeps a constant current. The voltage drop at R264, R265 and R270 is caused by the current flowing through the RF power amplifier and this voltage is applied to the differential amplifier IC201(1/2). IC201(2/2) compares the output voltage of IC201(1/2) with the reference voltage from IC805. The output of IC201(2/2) controls the VG of the RF power amplifier, drive amplifier and pre-drive amplifier to make both voltages the same. The change of power high/low is carried out by the change of the reference voltage.

Fig. 7 Unlock detector circuit

4. Transmitter System
1) Microphone Amplifier
The signal from the microphone passes through the IC601. When encoding DTMF, it is turned OFF for muting the microphone input signal by IC601. The signal passes through the Audio processor (IC601) for the maximum deviation adjustment, and goes to the VCXO modulation input.

4) Encode Signalling
(1) QT/DQT QT,DQT data of the LSDTCXO Line is output from pin 22 of the CPU. The signal passes through a low-pass CR filter and goes to the TCXO(X1). The QT,DQT data of the LSDVCO Line is output from pin 9

TK-2160
CIRCUIT DESCRIPTION
20 of the CPU. The signal passes through a low pass CR filter, mixes with the audio signal, and goes to the VCO modulation input. TX deviation is adjusted by the CPU. (2) DTMF/2 TONE High-speed data is output from pin 2 of the CPU. The signal passes through a low-pass CR filter, and provides a TX and SP out tone, and is then applied to the audio processor (IC601). The signal is mixed with the audio signal and goes to the VCO. TX deviation is adjusted by the CPU. (3) MSK (Fleet Sync) The MSK input signal from the IF IC is amplified by IC602 (1/2) and goes to pin 31 of IC 601. The signal is demodulated by MSK demodulator in IC 601. The demodulated data goes to the CPU for processing.
C834 X801 XOUT IC805 Q810 Hi: OFF LOW: ON BSHIFT

Fig. 10 Frequency shift circuit 2) Memory Circuit

Memory circuit consists of the CPU (IC805) and an EEPROM (IC804). An EEPROM has a capacity of 64k bits that contains the transceiver control program for the CPU and data such as transceiver channels and operating features.
IC805 CPU IC804 EEPROM

5. Power Supply
There are 3.5V power supply for PLL circuit and five 5V power supplies for the microprocessor: 5M,5MS,5C,5R, and 5T. 5M is always output while the power is on. 5M is always output, but turns off when the power is turned off to prevent malfunction of the microprocessor. 5C is a common 5V and is output when SAVE is not set to OFF. 5R is 5V for reception and output during reception. 5T is 5V for transmission and output during transmission.

Fig. 11 Memory circuit 3) Low Battery Warning

The battery voltage is checked using by the microprocessor. The transceiver generates a warning tone when it falls below the warning voltage shown in the table. (1) The red LED blinks when the battery voltage falls below the voltage (1) shown in the table during transmission. (2) The red LED blinks when the battery voltage falls below the voltage (2) shown in the table during transmission. Note: The transceiver checks the battery voltage during reception even when, in the FPU, the Battery Warning status function is set to On TX (default setting). However, the LED does not blink during reception. During transmission, the LED blinks to generate the warning tone of a low battery voltage. (3) The transceiver immediately stops transmission when the battery voltage falls below the voltage (3) shown in the table. A message tone beeps while the PTT switch is released. Battery Case (1) (2) (3) 6.2[V] 7.6[V] 5.9[V] Li-ion Battery Ni-Cd Battery Ni-MH Battery 6.5[V] 7.1[V] 6.2[V] 6.2[V] 6.8[V] 5.9[V]
IC805 88 CPU R834

6. Control Circuit
The control circuit consists of a microprocessor (IC805) and its peripheral circuits. It controls the TX-RX unit. IC805 mainly performs the following: (1) Switching between transmission and reception by the PTT signal input. (2) Reading system, group, frequency, and program data from the memory circuit. (3) Sending frequency program data to the PLL. (4) Controlling squelch on/off by the DC voltage from the squelch circuit. (5) Controlling the audio mute circuit by the decode data input. (6) Transmitting tone and encode data.

1) Frequency Shift Circuit

The microprocessor (IC805) operates at a clock of 7.3728MHz. This oscillator has a circuit that shifts the frequency by BEAT SHIFT SW (Q810). A beat sound may be able to be evaded from generation if Beat Shift is set to ON when it is generated in the internal spurious transmission modulated sound of a transceiver.

6.2[V] 7.0[V] 5.9[V]

SB

R833

Fig. 12 Low battery warning

10

TK-2160
CIRCUIT DESCRIPTION / INSTALLATION
4) Battery Type Detection
The transceiver automatically detects the battery type, measuring the resistance between the S-terminal and + terminal on the battery pack and changes the supplied voltage to the S-tarminal as below. The microprocessor then detects the battery type. Resistor value 1.8M 560k 220k OPEN Battery type Li-ion Ni-Cd Ni-MH Battery case Input voltage of S-terminal 0.3~1.3V 1.3~2.6V 2.6~5.0V 0~0.3V

INSTALLATION 1. Optional Board

Remove the TX/RX unit from the radio before installing the optional board in the radio. The procedure for removing the TX/RX unit is described in the DISASSEMBLY FOR REPAIR section in the Service Manual. Install the optional board on the back of the TX/RX unit. For details on installation of the optional board, refer to Installation Information supplied with the optional board. When installing the optional board, also refer to the chart in TERMINAL FUNCTION section (page 12) given in the Service Manual. Note: To install and use the Scrambler Board, remove R601 and R647 from the front of the TX/RX unit. R647 R601

7. Control System
Keys and channel selector circuit. The signal from the keys and channel selector are directly input to the microprocessor, as shown in fig. 13.
Channel selector PTT 34 PTT SW

AUXSW 70 EN1 69 EN2 68 EN3 67 EN4 IC805 CPU

74
C636 C628 C627 R622

C607
C609 R609

R607
C645

R633
C642 R627

C614
R613

R632

C634

SIDE 1 75

SW1
R617
C619

C631 C632
C640

R623

R626

C625 C635

R696

IC601 R642 R641

C633 C643

C648

C606
C608 R610

R643 C646
R636 C637

32 1
R621 R695

10 9

C641

C621

C622

Fig. 13 Control system

R629 R631
CP808

+
C630

R608

+ C610 C613
C847

R634

R624 R625 C846

R647

L806

SW2

C618

SIDE 2

R615

R628

76

R601

25 26

17 16

R616

R640

R618

AUX SW

CP809 CP810

+ L804
CP812

R1
C1 R2

VCC
R855

CP803

R835

C3

R3

R840

R839

CP813

C4

TX-RX UNIT (X57-6720-10) Component side view

R836

CE

R856

75 76

51 50

CP814

11

TK-2160
TERMINAL FUNCTION
CN801
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Designation GND SB A3 TXAFI A2 A6 A1 A5 A4 NC 5C DEO TXAFI DEO NC ALT NC NC NC GND Function GND Switched B AUX3 Transmit AF input AUX2 AUX6 AUX1 AUX5 AUX4 Non connection DC 5V Discriminator signal output Transmit AF input Discriminator signal output Non connection Sidetone input Non connection Non connection Non connection GND Condition Output Voltage/7mA load Load >100k Input sensitivity/Impedance (1kHz std. dev.) Load >100k Load >100k Load >100k Load >100k Load >100k Output Voltage/10mA load Output voltage/Impedance (1kHz std. mod.) Input sensitivity/Impedance (1kHz std. dev.) Output voltage/Impedance (1kHz std. mod.) Input sensitivity/Impedance (1kHz rated AF power/Vol. MAX) Value Vss DC (Battery terminal) 0.5V (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd 28050mVrms @22k Load (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd Non connection 5.00.5V 28050mVrms @2.2k Load 28050mVrms @22k Load 28050mVrms @2.2k Load Non connection 7 3mVrms @22k Load Non connection Non connection Non connection Vss

Solder point connection

Designation Function MIC_I Mic input MIC_O RA_I RA_O A1 A2 A3 A4 A5 A6 SB GND 5C TXAFI DEO LSDFO ALT Value 73mVrms @22k Load 2.61.0mVrms @2.2k Load Mic o utput 9020mVrms @100k Load Receiver AF input 7520mVrms @22k Load 15050mVrms @2.2k Load Receiver AF output 29050mVrms @100k Load AUX1 (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd AUX2 (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd AUX3 (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd AUX4 (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd AUX5 (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd AUX6 (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd Switched B DC (Battery terminal) 0.5V GND Vss DC 5V Output Voltage/10mA load 5.00.5V Transmit AF input Input sensitivity/Impedance (1kHz std. dev.) 28050mVrms @22k Load Discriminator signal output Output voltage/Impedance (1kHz std. mod.) 28050mVrms @2.2k Load Received sub-tone output Output voltage/Impedance (150Hz 15% mod.) 18050mVrms @2.2k Load Sidetone input Input sensitivity/Impedance (1kHz rated AF power/Vol. MAX) 73mVrms @22k Load Condition Input sensitivity/Impedance (1kHz std. dev.) Output voltage/Impedance (1kHz 15mVrms mic input) Output voltage/Impedance (1kHz 100mVrms mic input) Input sensitivity/Impedance (1kHz rated AF power/Vol. MAX) Output voltage/Impedance (1kHz std. mod.) Output voltage/Impedance (1kHz system mod.) Load >100k Load >100k Load >100k Load >100k Load >100k Load >100k Output Voltage/7mA load

12

TK-2160
SEMICONDUCTOR DATA
Microprocessor : M30622MCA7G7GP (TX-RX UNIT : IC805)
Pin function
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Port Name PCTV DTMF HSDI EEPDAT EEPCLK BYTE CNVSS AUX5 AUX6 RESET XOUT VSS XIN VCC NC INT RDF/FD TCLK/ DTRDI NC LSDVCO NC LSDTCXO NC BEEP OPTDET NC NC NC AUX4 AUX2 NC NC TXD PTT/RXD STD BBDIR BBCLK BBDI/O NC TDATA/ DTRCLK DTRLOADN AUX3 AUX1 NC NC DSW BEEPSW AFCOUT AFMUTE NC TX RX I/O O O I I/O O I I O O I O I I I I I O I O I O I O I/O I/O I I O O I/O O O O O O O O O O O Function APC/BPF control data output. DTMF, 2TONE. High speed data input (2TONE). EEPROM data input/output. EEPROM Clock GND. GND. Option Board 5 Option Board 6 CPU reset. CPU clock. GND. CPU clock. +5V. NC Battery voltage monitor input Low battery : L Base Band IC Data input Base Band IC Data input NC Low speed data output (VCO). NC Low speed data output (TCXO). NC Beep output. Option detect input NC NC NC Option board port 4 Option board port 2 NC NC Serial data. PTT on : L/Serial data. Base Band IC Data input Base Band IC Data output Base Band IC clock output Base Band IC Data input/output NC Base Band IC Data output Base Band IC Data output Option board port 3 Option board port 1 NC NC APC voltage discharge Switch Beep switch. AF amp power supply control RX audio mute NC TX VCO power supply switch RX VCO power supply switch Pin No. 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Port I/O Name BSHIFT O W/N O NC APCSW O SAVE O 5TC O 5RC O VCC 5MSC O VSS NC NC NC NC EN4 I EN3 I EN2 I EN1 I NC LEDTX O LEDRX O AUXSW I SIDE1 I SIDE2 I NC NC SIM1 I SIM2 I NC PLLUL I RFCLK O RFDAT O PS O PLLSTB O BATTSEL I BATT I VOX I RSSQL I ANSQL I LSDI I THM I AVSS NC VREF AVCC NC NC NC Function Beet shift switch. W/N switch Wide:H NC APC switch output. Battery save output. 5T control output. 5R control output. +5V. 5M control output. GND. NC NC NC NC CH selector input 4. CH selector input 3. CH selector input 2. CH selector input 1. NC RED LED lights control output GREEN LED lights control output Key input (Emergency). Side key 1 input. Side key 2 input. NC NC Destination select 1. Destination select 2. NC PLL unlock detect input. unlock : L PLL clock output. Latch : L PLL data output. PLL power save output. PLL strobe output. Battery distinction input. Battery voltage input. VOX input. Received signal strength indicator input. Squelch level input. Low speed data input (QT/DQT). Thermistor input. GND. NC +5V. +5V. NC NC NC

TX:L RX:L

13

TK-2160
COMPONENTS DESCRIPTION
TX-RX UNIT (X57-672X-XX)
Ref. No. IC1 IC201 IC401 IC601 IC602 IC603(1/2) IC603(2/2) IC604 IC605 IC606 IC801 IC802 IC803 IC804 IC805 IC806 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q206 Q207 Q208 Q209 Q210 Q211 Q212 Q213 Q400 Q401 Q402 Q403 Q404 Q601 Q602 Q603 Q604 Q605 Q606 Q607 Q608 Q801 Q802(1/2) Q802(2/2) Q803(1/2) Q803(2/2) Use/Function IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC Transistor Transistor Transistor Transistor FET FET Transistor FET Transistor Transistor Transistor FET FET FET Transistor FET Transistor FET FET Transistor FET Transistor Transistor FET FET FET FET Transistor Transistor Transistor Transistor Transistor FET Transistor FET FET Transistor Transistor Operation/Condition PLL system Comparator (APC) FM IF system Audio processor AF AMP HSD AMP HSD AMP VOX AMP AF Power AMP AF AMP Voltage regulator / 5V Voltage detector / Reset Voltage detector / INT EEPROM Microprocessor Flip Flop Level shift Level shift Level shift Tripler VCO / RX VCO / TX Doubler DC switch / TX VCO RF Buffer AMP Ripple filter RF AMP DC switch / RX VCO Pre-drive AMP TX Drive AMP APC switch APC switch APC switch TX Final AMP APC switch APC switch W/N switch / TX W/N switch / RX IF AMP Mixer RF AMP AF Mute Beep switch DC switch / SP Mute DC switch MIC AGC MIC AGC DC switch / SP Mute SP Mute switch 5T switch 5TC switch SAVE switch AVR / 5C AVR / 5T Ref. No. Q804 Q805(1/2) Q805(2/2) Q806 Q807 Q808 Q809 Q810 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D201 D203 D204 D206 D208 D212 D401 D402 D403 D404 D405 D603 D604 D605 D606 D801 D802 D803 D805 Use/Function Operation/Condition Transistor 5C switch Transistor LED switch / Green Transistor LED switch / Red Transistor Transistor Transistor Transistor FET diode Variable capacitance diode Variable capacitance diode Variable capacitance diode Variable capacitance diode Variable capacitance diode Variable capacitance diode Variable capacitance diode Variable capacitance diode Diode Variable capacitance diode Diode Diode Diode Zener diode Diode Diode Diode Diode Diode Variable capacitance diode Variable capacitance diode Variable capacitance diode Variable capacitance diode Diode Diode Diode Diode Diode LED LED Diode AVR / PLLB PLLB switch 5MS switch 5R switch Beet shift switch Shift switch Frequency control / TX VCO Frequency control / RX VCO Frequency control / TX VCO Frequency control / RX VCO Frequency control / TX VCO Frequency control / TX VCO Frequency control / RX VCO Frequency control / RX VCO Shift switch Modulator Current steering Shift switch TX/RX RF switch APC protect ANT switch ANT switch ANT switch ANT switch TX/RX RF switch RF BPF tuning RF BPF tuning RF BPF tuning RF BPF tuning Limitter Detector Detector Detector 5M protector LED / Red LED / Green Reverse protection

14

TK-2160
PARTS LIST
CAPACITORS
CC 45 TH 1H 220 J 1 2 3 4 5 6
4 = Voltage rating 5 = Value 6 = Tolerance
CC45 Color* Capacitor value 010 = 1pF 100 = 10pF 101 = 100pF 102 = 1000pF = 0.001F 103 = 0.01F Temperature coefficient Multiplier 2nd number 1st number 2 2 0 = 22pF

1 = Type ... ceramic, electrolytic, etc. 2 = Shape ... round, square, ect. 3 = Temp. coefficient

1st Word Color* ppm/

C Black 0

L Red -80

T Blue -470

U Violet -750

2nd Word ppm/

Orange Yellow Green -330 -150 -220

G 30

H 60

J 120 60ppm/

K 250

L 500

Example : CC45TH = -470

Tolerance (More than 10pF)

(Less than 10pF)

Code (%)

C
0.25

D 0.5

G 2

J 5

K 10

M 20

X + 40 - 40

No code +50 +75

+ 80 + 100 More than 10F -10 - 20 -0 Less than 4.7F -10

Gode (pF)

B 0.1

C 0.25

D 0.5

F 1

G 2

Voltage rating

2nd word 1st word 0 1 2 3

Chip capacitors

A 1.0 10 100

B 1.25

C 1.6

D 2.0 20 200

E 2.5

F 3.15

G 4.0

H 5.0

J 6.3

K 8.0

V 35 -

12.5 16 125 160 1000 1250 1600

40 50 63 80 25 31.5 250 315 400 500 630 800 2000 2500 3150 4000 5000 6300 8000

Dimension (Chip capacitors)

(EX)

C C 7 3 1 2

F 3

S L 1 H 0 0 0 4 5 6

J Refer to the table above. 7 1 = Type 2 = Shape 3 = Dimension 4 = Temp. coefficient 5 = Voltage rating 6 = Value 7 = Tolerance

Dimension code Empty A B C D E F G H

Dimension

L 5.6 0.5 4.5 0.5 4.5 0.5 4.5 0.5 3.2 3.0 2.0 1.6 0.4 0.2 0.3 0.2

W 5.0 0.5 3.2 0.4 2.0 0.3

T Less than 2.0 Less than 2.0

(Chip)(CH,RH<UJ,SL) (EX) C K 7 3 1 2 F 3 F 4 1 H 0 0 0 5 6 Z 7

(Chip)(B,F)

Less than 2.0 1.25 0.2 Less than 1.25 2.5 0.3 Less than 1.5 1.6 0.2 Less than 1.25 1.25 0.2 Less than 1.25 0.8 0.2 Less than 1.0 0.5 0.05

RESISTORS
Chip resistor (Carbon)

1.0 0.05 0.5 0.05

(EX)

R K 7 3 1 2

E 3

B 4

2 B 5

0 0 0 6

J 7

L T

(Chip)(B,F) W
Carbon resistor (Nomal type) Dimension (Chip resistor)

(EX)

R D 1 4 1 2

B 3

B 4

2 C 0 0 0 5 6

J 7 5 = Rating wattage 6 = Value 7 = Tolerance

Dimension code E F G H
Rating wattage

T 1.0 1.0 0.5 0.1 0.35 0.05

1 = Type 2 = Shape 3 = Dimension 4 = Temp. coefficient

3.2 0.2 1.6 0.2 2.0 0.3 1.25 0.2 1.6 0.2 0.8 0.2 1.0 0.05 0.5 0.05

Code Wattage Code Wattage Code Wattage 1J 2A 2B 1/16W 1/10W 1/8W 2C 2E 2H 1/6W 1/4W 1/2W 3A 3D 1W 2W

15

TK-2160
PARTS LIST
indicates safety critical components. New Parts. Parts without Parts No. are not supplied. Les articles non mentionnes dans le Parts No. ne sont pas fournis. Teile ohne Parts No. werden nicht geliefert.
L: Scandinavia Y: PX (Far East, Hawaii) Y: AAFES (Europe) K: USA T: England X: Australia P: Canada E: Europe M: Other Areas

TK-2160 (Y50-578X-XX) TX-RX UNIT (X57-672X-XX)

Ref. No. Address parts
New

Parts No.

Description

Destination

Ref. No. Address parts 42 1B

New

Parts No. T07-0369-05 SPEAKER

Description

Destination

TK-2160
1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 A B C D E F G H 40 41 1A 1B 3A 3A 3A 3A 3B 3A,3B 2D 3A,3B 2A,2B 2A 2A 1B 2B 3A 3A 2D 1C 1C 3B 3A 3B 2A 2A 3A A02-3826-33 A10-4068-01 A82-0054-02 B01-0694-03 B09-0676-03 B62-1716-00 B62-1747-00 B72-2153-04 E04-0446-05 E37-1085-05 E37-1101-05 E37-1102-05 E72-0416-13 G10-1315-04 G11-4090-04 G11-4254-04 G11-4287-04 G11-4289-04 G13-2001-04 G13-2014-04 G13-2017-04 G13-2018-04 G13-2019-04 G13-2020-04 G53-1579-02 G53-1580-03 G53-1581-22 G53-1582-03 H12-3150-02 H25-2345-04 H52-1981-02 J19-5454-03 J21-8464-04 J29-0701-05 J30-1275-04 J30-1281-04 J30-1283-04 K29-9278-13 K29-9279-03 K29-9280-13 N14-0583-04 N14-0805-04 N30-2604-46 N30-2612-46 N30-3006-45 N35-3004-45 N78-2040-46 N83-2005-46 R31-0650-05 S60-0420-05 CABINET ASSY CHASSIS REAR PANEL ESCUTCHEON CAP ACCESSORY INSTRUCTION MANUAL INSTRUCTION MANUAL MODEL NAME PLATE RF COAXIAL RECEPTACLE(SMA) FLAT CABLE SPEAKER WIRE(RED) SPESKER WIRE(BLACK) BATT TERMINAL BLOCK FIBROUS SHEET(CABINET) SHEET(FINAL FET) SHEET(PTT) SHEET(TERMINAL BLOCK) SHEET(CHASSIS) CUSHION(CHASSIS) CUSHION(CHASSIS BOTTOM) CUSHION CUSHION CUSHION CUSHION PACKING PACKING(CHASSIS) PACKING(SPEAKER) PACKING(BATT TERMINAL BLOCK) PACKING FIXTURE PROTECTION BAG ITEM CARTON CASE HOLDER HARDWARE FIXTURE ACCESSORY HOOK ACCESSORY SPACER(CH KNOB) SPACER(CH KNOB) SPACER KNOB(VOLUME) KNOB(PTT) KNOB(CH SELECTOR) CIRCULAR NUT(CH) CIRCULAR NUT(VOLUME) PAN HEAD MACHINE SCREW PAN HEAD MACHINE SCREW PAN HEAD MACHINE SCREW BINDING HEAD MACHINE SCREW PAN HEAD TAPTITE SCREW PAN HEAD TAPTITE SCREW VARIABLE RESISTOR ROTARY SWITCH

TX-RX UNIT (X57-672X-XX) 0-10 : K, M

D802 D803 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11-13 C14 C15 C16 C18,19 C22 C23 C24 C25 C27 C28 C30 C31 C32 C33 C34 C35 C36 C37 C38,39 C40 C41 C42 C43 C44 C45 C46 C47 C48 C49 C50 C52 C53 C54 C55 C56,57 C58 C59 C60 C61 B30-2156-05 B30-2157-05 CK73GB1H822K CK73GB1H102K CK73GB1E123K CK73GB0J225K CK73GB1H102K CK73GB1H103K CK73GB1H102K CC73GCH1H100D CK73GB1H103K CC73GCH1H100D CC73GCH1H101J C92-0713-05 CK73GB1H102K CC73GCH1H470J CK73GB1C104K CK73GB1C104K CK73GB0J225K C92-0713-05 CK73GB1H102K CK73GB1H102K CC73GCH1H560J CC73GCH1H220J CC73GCH1H560J C92-0002-05 CC73GCH1H470J CK73GB1H102K CC73GCH1H680J C92-0560-05 CK73GB1H102K C92-0504-05 CK73GB1H471K CK73GB1H103K CK73GB1H183K CK73GB1A105K CK73FB1A225K CC73GCH1H120J CC73GCH1H090B CC73GCH1H040B CK73HB1C103K CK73HB1H102K CC73GCH1H120J CC73GCH1H050B CC73HCH1H560J CC73HCH1H220J CC73GCH1H050B CC73HCH1H270J CC73GCH1H150J CC73HCH1HR75C CC73GCH1H070B CC73HCH1H070B LED(RED) LED(YELLOW) CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C 8200PF 1000PF 0.012UF 2.2UF 1000PF 0.010UF 1000PF 10PF 0.010UF 10PF 100PF 10UF 1000PF 47PF 0.10UF 0.10UF 2.2UF 10UF 1000PF 1000PF 56PF 22PF 56PF 0.22UF 47PF 1000PF 68PF 10UF 1000PF 0.68UF 470PF 0.010UF 0.018UF 1.0UF 2.2UF 12PF 9.0PF 4.0PF 0.010UF 1000PF 12PF 5.0PF 56PF 22PF 5.0PF 27PF 15PF 0.75PF 7.0PF 7.0PF K K K K K K K D K D J 6.3WV K J K K K 6.3WV K K J J J 35WV J K J 6.3WV K 20WV K K K K K J B B K K J B J J B J J C B B

K M

2B 3B 3A 3A 2B 2B 2B 2B 3A 2B 3A 2B 1B 3B 3C 1D 2A 2D 2C 3A 3A

16

TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
Ref. No. Address parts C62 C63 C64 C65 C66 C67 C69 C70 C71 C72 C73 C74 CC75,76 C77 C78 C80 C81 C82-84 C85 C86 C87 CC201,202 C203 C212 C241 C242 C243 C246 C248 C249 C255 C258 C265 C273 C277 C280 C282 C285 C286 C288 CC290,291 C292 C293 CC295,296 C297 C298 C299 C300 C301 C302 C308 C309 C312 C317 C320 C326 C329 C333 C338 C341
New

Parts No. CK73GB1E103K CC73GCH1H220J CC73GCH1H4R5B CC73HCH1H120J CK73GB1H102K CK73HB1C103K CK73GB1E103K C92-0714-05 CC73HCH1H0R5B CC73HCH1H040B CK73GB1H102K CC73HCH1H0R5B CK73HB1H102K C92-0713-05 CK73HB1H102K CC73HCH1H330J CC73HCH1H150J CK73HB1H102K CC73HCH1H100D CC73GCH1H090D CC73GCH1H060B CK73GB1H102K CC73GCH1H470J CK73GB1H102K CK73GB1H102K CC73GCH1H390J CK73GB1C104K CK73GB1H102K CK73GB1H102K CC73GCH1H100D CK73GB1H102K CK73GB1C104K CC73GCH1H220J CC73GCH1H101J CC73GCH1H270J CK73GB1H102K CC73GCH1H100D C92-0565-05 CK73GB1A105K CK73GB1H102K CK73GB1H102K CC73GCH1H101J CK73GB1H102K CC73GCH1H050B CK73GB1H102K CK73GB1H103K CK73GB1C104K CK73GB1A105K CK73GB1H102K CC73GCH1H180J CK73GB1H103K CC73GCH1H100D CC73GCH1H820J CC73GCH1H100D CC73GCH1H220J CC73GCH1H220J CK73GB1H102K CC73GCH1H120J CC73GCH1H220J CC73GCH1H100D CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C

Description 0.010UF 22PF 4.5PF 12PF 1000PF 0.010UF 0.010UF 4.7UF 0.5PF 4.0PF 1000PF 0.5PF 1000PF 10UF 1000PF 33PF 15PF 1000PF 10PF 9.0PF 6.0PF 1000PF 47PF 1000PF 1000PF 39PF 0.10UF 1000PF 1000PF 10PF 1000PF 0.10UF 22PF 100PF 27PF 1000PF 10PF 6.8UF 1.0UF 1000PF 1000PF 100PF 1000PF 5.0PF 1000PF 0.010UF 0.10UF 1.0UF 1000PF 18PF 0.010UF 10PF 82PF 10PF 22PF 22PF 1000PF 12PF 22PF 10PF K J B J K K K 6.3WV B B K B K 6.3WV K J J K D D B K J K K J K K K D K K J J J K D 10WV K K K J K B K K K K K J K D J D J J K J J D

Destination

Ref. No. Address parts C344 C349 C351 C352 C353 C355 C356 C358 C359 C360 C362 C363 C365 C368 C400 C401 CC402,403 C405 C406 C407 C408 C409 C410 C411-413 C414 C415 CC416,417 C418 C419 C420 C421 C422 C424 C425 C426 C427 C428 C429 C430 C432 C434 C435 C436 C437 C438 C439 C440 C441 C442 C443 C444 C445 C446 C447 C448 C456 C462 CC463,464 CC465,466 C467

New

Parts No. CC73GCH1H820J CC73GCH1H030B CK73GB1H102K CC73GCH1H270G CC73GCH1H270J CK73GB1H102K CC73GCH1H060D CC73GCH1H100D CC73GCH1H240J CC73GCH1H120J CC73GCH1H110J CC73GCH1H070D CC73GCH1H330J CC73GCH1H030C CK73GB0J225K CK73GB1H182K CC73GCH1H271J CC73GCH1H390J C92-0713-05 CK73GB1H103K CK73GB1C104K CC73GCH1H680J CK73GB1H102K CK73GB1C104K CC73GCH1H330J CK73GB1H102K CK73GB1H103K CK73GB1H102K CC73GCH1H010B CK73GB1C104K CC73GCH1H080B CK73GB1H103K CK73GB1H103K CC73GCH1H150J CC73GCH1H020B CK73GB1H103K CC73GCH1H150J CK73GB1H102K CC73GCH1H120J CK73GB1H102K CK73GB1H103K CK73GB1H102K CC73GCH1H050B CC73GCH1H020B CC73GCH1H090B CK73GB1H102K CK73HB1H102K CK73GB1H102K CK73HB1A104K CK73GB1A105K CC73GCH1H050B CC73GCH1H020B CC73GCH1H010C CC73GCH1H470J CK73GB1H102K C92-0714-05 CK73HB1H102K CC73GCH1H040B CK73GB1H102K CC73GCH1H270J CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C

Description 82PF 3.0PF 1000PF 27PF 27PF 1000PF 6.0PF 10PF 24PF 12PF 11PF 7.0PF 33PF 3.0PF 2.2UF 1800PF 270PF 39PF 10UF 0.010UF 0.10UF 68PF 1000PF 0.10UF 33PF 1000PF 0.010UF 1000PF 1.0PF 0.10UF 8.0PF 0.010UF 0.010UF 15PF 2.0PF 0.010UF 15PF 1000PF 12PF 1000PF 0.010UF 1000PF 5.0PF 2.0PF 9.0PF 1000PF 1000PF 1000PF 0.10UF 1.0UF 5.0PF 2.0PF 1.0PF 47PF 1000PF 4.7UF 1000PF 4.0PF 1000PF 27PF J B K G J K D D J J J D J C K K J J 6.3WV K K J K K J K K K B K B K K J B K J K J K K K B B B K K K K K B B C J K 6.3WV K B K J

Destination

17

TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
Ref. No. Address parts C468 C469 C472 C474 C475 C476 C477 C478 C479 C480 C481 C483 C484 C485 C486 C487 C602 C604 C605 C606 C607 C608 C609 C610 C611 C613-615 C618 C619 C621,622 C624 C625 C627 C628 C629 C630 C631 C632 C633 C634 C635 C636 C637 C638 C639 C640 C641,642 C643 C645 C646 C647 C648,649 C650 C652 C653 C654 C655 C656 C657 C658 C659
New

Parts No. CC73GCH1H010B CK73GB1H102K CK73GB1H102K CK73GB1H102K CC73GCH1H4R5B CC73GCH1H0R5B CC73GCH1H330J CK73GB1H102K CC73GCH1H040B CK73GB1H102K CC73GCH1H220J CC73GCH1H100D CC73GCH1H040B CK73GB1H471K CC73GCH1H040B CK73HB1A104K CK73GB1A224K CK73GB1C104K C92-0632-05 CK73GB1H332K CK73GB1H103K CK73GB1H392K CK73GB1H103K C92-0714-05 CK73GB0J105K CK73GB1C104K CK73GB1C104K CK73GB1H472K C92-0714-05 CK73GB1C104K CC73GCH1H680J CK73GB1E123K CK73GB1H222K CK73GB1H103K CC73GCH1H101J CK73GB1E123K CK73GB1C104K CC73GCH1H020B CK73GB1H102K CK73GB1C104K CK73GB1C683K CC73GCH1H101J CK73GB1H102K CC73GCH1H470J CC73GCH1H101J CK73GB1C104K CC73GCH1H680J CK73GB0J225K CK73GB1H821K CK73GB1H102K CK73GB1C104K C92-0713-05 CK73GB1H102K CK73GB1A224K CK73GB1H103K CK73GB1E223J CK73GB1C104K CC73GCH1H470J CK73GB1C104K CK73GB1H103K CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C

Description 1.0PF 1000PF 1000PF 1000PF 4.5PF 0.5PF 33PF 1000PF 4.0PF 1000PF 22PF 10PF 4.0PF 470PF 4.0PF 0.10UF 0.22UF 0.10UF 6.8UF 3300PF 0.010UF 3900PF 0.010UF 4.7UF 1.0UF 0.10UF 0.10UF 4700PF 4.7UF 0.10UF 68PF 0.012UF 2200PF 0.010UF 100PF 0.012UF 0.10UF 2.0PF 1000PF 0.10UF 0.068UF 100PF 1000PF 47PF 100PF 0.10UF 68PF 2.2UF 820PF 1000PF 0.10UF 10UF 1000PF 0.22UF 0.010UF 0.022UF 0.10UF 47PF 0.10UF 0.010UF B K K K B B J K B K J D B K B K K K 6.3WV K K K K 6.3WV K K K K 6.3WV K J K K K J K K B K K K J K J J K J K K K K 6.3WV K K K J K J K K

Destination

Ref. No. Address parts C660 C661 C662,663 C664 C667 C668 C669 C671 C672,673 C674 C675,676 C677 C678 C679 C680 C681 C684 C686 C687 C688 C689 C690 C691 C692 C693 C695 C696 C801 C802 C803,804 C805 C807 C809 C811 C812 C814 C815 C816,817 C818 C819 C820,821 C822 C823 C825 C828 C830 C833 C834 C835,836 C837 C840 C841 C842 C843 C845 C846 C847 C848 C849 C850

New

Parts No. CK73GB1A105K CK73GB1H471K CK73GB1C104K CK73GB1H102K CK73GB1H102K CK73GB1H103K CK73GB1H102K CK73GB1C104K CK73GB1H472K CC73GCH1H221J C92-0804-05 CK73GB1H332K CK73FB1C474K CC73GCH1H101J C92-0560-05 CK73GB1C683K CK73GB1C104K CK73GB1C473K C92-0560-05 CC73GCH1H221J CK73GB1C223K CK73GB1H102K C92-0665-05 CC73GCH1H221J CK73GB1H471K CK73GB1H102K CK73GB1A224K CK73GB1A105K CK73GB1H103K CK73GB1A105K CK73GB1H102K CK73GB1H102K CK73GB1A105K CK73GB1C104K CK73GB1H103K CK73GB1H103K CK73GB1A105K CK73GB1H102K CK73GB1H103K CK73GB1H102K CK73GB1A105K CK73GB1H102K CK73GB1H103K C92-0713-05 CK73GB1H102K CK73GB1C104K CK73GB1A105K CK73GB1C104K CK73GB1A105K CK73GB1H102K CK73GB1H102K CK73GB1H103K CC73GCH1H150J CC73GCH1H030C CC73GCH1H150J CK73GB1H103K C92-0712-05 CC73GCH1H101J CK73GB1H471K CK73GB1H103K CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C

Description 1.0UF 470PF 0.10UF 1000PF 1000PF 0.010UF 1000PF 0.10UF 4700PF 220PF 1.5UF 3300PF 0.47UF 100PF 10UF 0.068UF 0.10UF 0.047UF 10UF 220PF 0.022UF 1000PF 100UF 220PF 470PF 1000PF 0.22UF 1.0UF 0.010UF 1.0UF 1000PF 1000PF 1.0UF 0.10UF 0.010UF 0.010UF 1.0UF 1000PF 0.010UF 1000PF 1.0UF 1000PF 0.010UF 10UF 1000PF 0.10UF 1.0UF 0.10UF 1.0UF 1000PF 1000PF 0.010UF 15PF 3.0PF 15PF 0.010UF 22UF 100PF 470PF 0.010UF K K K K K K K K K J 16WV K K J 6.3WV K K K 6.3WV J K K 6.3WV J K K K K K K K K K K K K K K K K K K K 6.3WV K K K K K K K K J C J K 6.3WV J K K

Destination

18

TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
Ref. No. Address parts C852,853 C854 CTC1,2 CN801 J601 F801 CD401 CF401 L1 L3 L5 L6 L7 L8 L9 L10 L11 L12 L14 L16 L17 L18 L19,20 L21 L23 L24,25 L208 L209 L213 L214 L216 L217 L218 L219 L220 L221 L222 L223 L224 L225 L226 L227 L228 L229 L230 L401 L402 L403 L404 L405 L406 L407 L408 L409 L411 L412
New

Parts No. CK73GB1H102K CK73GB1H103K C05-0384-05 E40-5932-05 E11-0457-05 F53-0190-05 J99-0374-04 L79-1582-05 L72-1008-05 L40-4795-85 L40-1581-86 L92-0138-05 L40-1085-92 L92-0141-05 L40-1075-92 L40-1001-86 L40-1802-86 L40-2775-92 L40-1502-86 L40-1502-86 L41-3378-14 L41-2278-14 L40-2275-92 L40-1001-86 L40-2785-92 L92-0138-05 L40-1085-92 L40-1085-92 L92-0138-05 L40-2775-92 L40-4775-92 L40-1585-54 L92-0149-05 L40-2775-54 L34-4577-05 L92-0149-05 L34-4563-05 L34-4573-05 L34-4563-05 L40-2295-85 L34-4576-05 L34-4575-05 L34-4567-05 L40-5675-92 L34-4566-05 L40-1092-81 L92-0138-05 L40-3975-92 L40-5685-85 L40-2785-92 L40-1285-92 L40-2785-92 L41-6878-14 L92-0138-05 L41-6878-14 L41-6878-14 L41-5678-14

Description CHIP C 1000PF K CHIP C 0.010UF K CERAMIC TRIMMER CAP(10PF) PIN ASSY SOCKET PHONE JACK FUSE ADHESIVE TAPE TUNING COIL CERAMIC FILTER SMALL FIXED INDUCTOR(4.7UH) SMALL FIXED INDUCTOR(0.15UH) FERRITE CHIP SMALL FIXED INDUCTOR(100NH) FERRITE CHIP SMALL FIXED INDUCTOR(10NH) SMALL FIXED INDUCTOR(10UH) SMALL FIXED INDUCTOR(18UH) SMALL FIXED INDUCTOR(27NH) SMALL FIXED INDUCTOR(15UH) SMALL FIXED INDUCTOR(15UH) SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR(22NH) SMALL FIXED INDUCTOR(10UH) SMALL FIXED INDUCTOR(270NH) FERRITE CHIP SMALL FIXED INDUCTOR(100NH) SMALL FIXED INDUCTOR(100NH) FERRITE CHIP SMALL FIXED INDUCTOR(27NH) SMALL FIXED INDUCTOR(47NH) SMALL FIXED INDUCTOR(150NH) FERRITE CHIP SMALL FIXED INDUCTOR(27NH) AIR-CORE COIL FERRITE CHIP AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL SMALL FIXED INDUCTOR(2.2UH) AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL SMALL FIXED INDUCTOR(56NH) AIR-CORE COIL SMALL FIXED INDUCTOR FERRITE CHIP SMALL FIXED INDUCTOR(39NH) SMALL FIXED INDUCTOR(0.56UH) SMALL FIXED INDUCTOR(270NH) SMALL FIXED INDUCTOR(120NH) SMALL FIXED INDUCTOR(270NH) SMALL FIXED INDUCTOR FERRITE CHIP SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR

Destination

Ref. No. Address parts L413 L416 L601 L602 L801 L802 L803-807 X1 X801 XF401 RCP1,2 RCP3,4 RCP801,802 CP803-805 CP806 CP807 CP808 CP809-818 R1 R2 R3 R4 R5 R6 R7 R9 R12 R13 R14 R15 R16 R17 R18 R19 R20,21 R22 R23 R24 R25 R26 R27 R28 R29 R30 R31 R32 R33 R35 R37 R38 R39 R40 R41 R42 R43,44 R46 R47 R49 R50 R51

New

Parts No. L40-3975-92 L40-5681-86 L92-0140-05 L92-0149-05 L92-0149-05 L92-0140-05 L92-0138-05 L77-1932-05 L77-1933-05 L71-0617-05 RK75HA1J473J RK75HA1J102J RK75HA1J473J RK75HA1J102J RK75HA1J473J RK75HA1J102J RK75HA1J472J RK75HA1J102J RK73GB1J223J RK73GB1J103J RK73GB1J473J R92-1252-05 RK73GB1J224J RK73GB1J473J R92-1252-05 RK73GB1J393J RK73GB1J101J R92-1252-05 RK73GB1J222J R92-1252-05 RK73GB1J102J RK73GB1J101J RK73GB1J474J RK73GB1J100J R92-1252-05 RK73GB1J561J RK73GB1J121J RK73GB1J471J RK73GB1J103J RK73GB1J223J RK73GB1J103J RK73GB1J472J RK73GB1J103J RK73GB1J393J RK73GB1J472J RK73GB1J104J RK73HB1J103J RK73HB1J223J RK73HB1J274J RK73HB1J271J RK73GB1J220J RK73HB1J221J RK73GB1J331J RK73GB1J683J RK73HB1J220J RK73HB1J154J RK73HB1J472J RK73HB1J101J RK73HB1J332J RK73HB1J103J

Description SMALL FIXED INDUCTOR(39NH) SMALL FIXED INDUCTOR(0.56UH) FERRITE CHIP FERRITE CHIP FERRITE CHIP FERRITE CHIP FERRITE CHIP TCXO(16.8MHZ) CRYSTAL RESONATOR(7.3728MHZ) MCF(49.95MHZ) CHIP-COM CHIP-COM CHIP-COM CHIP-COM CHIP-COM CHIP-COM CHIP-COM CHIP-COM CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R 47K 1.0K 47K 1.0K 47K 1.0K 4.7K 1.0K 22K 10K 47K 0 OHM 220K 47K 0 OHM 39K 100 0 OHM 2.2K 0 OHM 1.0K 100 470K 10 0 OHM 560 120 470 10K 22K 10K 4.7K 10K 39K 4.7K 100K 10K 22K 270K 270 22 220 330 68K 22 150K 4.7K 100 3.3K 10K J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W

Destination

19

TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
Ref. No. Address parts R55 R56 R57 R58 R59 R60 R61 R201 R202 R203 R214 R215 R252 R254 R256 R257 R258 R259 R260 R261-263 R264,265 R267 R268 R269 R270 R272-277 R278 R279 R280 R281 R282 R283,284 R285,286 R287 R401 R403 R404 R406 R407 R408 R409 R412 R413 R414 R415 R416 R417 R418 R419 R421-424 R425 R427 R428,429 R431 R433 R434 R435 R436 R437 R438
New

Parts No. RK73GJ1J333D RK73HB1J331J RK73GJ1J104D RK73HB1J222J RK73HB1J470J RK73GB1J472J RK73GB1J103J RK73GB1J101J RK73GB1J472J R92-1252-05 RK73GB1J223J RK73GB1J103J RK73GB1J331J R92-1252-05 RK73GB1J683J RK73GB1J473J R92-1252-05 RK73GB1J150J RK73GB1J331J R92-1252-05 RK73EB2ER39K RK73GB1J123J RK73GB1J820J RK73GB1J473J RK73EB2ER39K RK73GH1J154D RK73GB1J103J RK73GB1J473J R92-1252-05 RK73GB1J222J RK73GB1J105J RK73GB1J104J RK73GB1J271J R92-1252-05 RK73GB1J100J RK73GB1J102J RK73GB1J334J RK73GB1J332J RK73GB1J474J RK73GB1J332J RK73GB1J392J RK73GB1J122J RK73GB1J124J RK73GB1J681J RK73GB1J472J RK73GB1J101J R92-1252-05 RK73GB1J561J RK73GB1J221J RK73GB1J823J R92-1252-05 RK73GB1J105J RK73HB1J562J RK73GB1J105J R92-1252-05 RK73HB1J103J RK73HB1J224J RK73HB1J473J RK73HB1J224J RK73GB1J471J CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R

Description 33K 330 100K 2.2K 47 4.7K 10K 100 4.7K 0 OHM 22K 10K 330 0 OHM 68K 47K 0 OHM 15 330 0 OHM 0.39 12K 82 47K 0.39 150K 10K 47K 0 OHM 2.2K 1.0M 100K 270 0 OHM 10 1.0K 330K 3.3K 470K 3.3K 3.9K 1.2K 120K 680 4.7K 100 0 OHM 560 220 82K 0 OHM 1.0M 5.6K 1.0M 0 OHM 10K 220K 47K 220K 470 D J D J J J J J J J J J J J J J J J J J K J J J K D J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/4W 1/16W 1/16W 1/16W 1/4W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W

Destination

Ref. No. Address parts R440 R441 R443 R457 R459 R460 R461 R462 R463 R465 R466,467 R468 R469 R601 R602 R603 R604 R607-609 R610 R612 R613 R615 R616 R617 R618 R621 R622 R623 R624 R625 R626,627 R628 R629 R630 R631 R632 R633 R634 R636 R637 R639 R640 R641,642 R643 R644,645 R646 R647 R648 R649 R650 R651 R652 R653 R654 R655,656 R657 R658 R660 R661 R665

New

Parts No. RK73GB1J470J RK73GB1J221J RK73HB1J224J RK73HB1J104J RK73GB1J184J RK73GB1J104J RK73GB1J101J R92-1252-05 RK73GB1J105J RK73GB1J105J R92-0670-05 RK73GB1J332J RK73GB1J221J R92-1252-05 RK73GB1J184J R92-1252-05 RK73GB1J184J RK73GB1J103J RK73GB1J472J RK73GB1J682J RK73GB1J824J RK73GB1J334J R92-1252-05 RK73GB1J103J RK73GJ1J364D RK73GB1J473J RK73GB1J684J RK73GB1J274G RK73GB1J822J RK73GB1J563J RK73GB1J184J RK73GB1J224J RK73GB1J394J RK73GB1J684J RK73GB1J394J RK73GB1J823J RK73GB1J223J RK73GB1J103J RK73GB1J474J RK73GB1J394J RK73GB1J393J RK73GB1J184J RK73GB1J124J RK73GB1J154J RK73GB1J472J RK73GB1J223J R92-1252-05 RK73GB1J103J RK73GB1J104J RK73GB1J102J R92-1252-05 RK73GB1J273J RK73GB1J392J RK73GB1J103J RK73GB1J105J RK73GB1J332J RK73GB1J103J RK73GB1J154J RK73GB1J684J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R

Description 47 220 220K 100K 180K 100K 100 0 OHM 1.0M 1.0M 0 OHM 3.3K 220 0 OHM 180K 0 OHM 180K 10K 4.7K 6.8K 820K 330K 0 OHM 10K 360K 47K 680K 270K 8.2K 56K 180K 220K 390K 680K 390K 82K 22K 10K 470K 390K 39K 180K 120K 150K 4.7K 22K 0 OHM 10K 100K 1.0K 0 OHM 27K 3.9K 10K 1.0M 3.3K 10K 150K 680K 0 OHM J J J J J J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W

Destination

J J J J J J J J J J J J J D J J G J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W

20

TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
Ref. No. Address parts R666 R667 R668 R669 R670 R671 R672 R673 R674 R675 R676 R677-679 R681 R682 R683 R684 R686 R687 R688,689 R691 R692 R693 R694,695 R696 R697 R698 R802 R803,804 R805 R807 R808 R809 R810 R811 R812 R813 R814 R815 R816 R817 R818 R819 R820 R821 R823 R824 R825 R827 R828 R829 R830 R833,834 R835,836 R839,840 R841 R842 R844 R845 R847,848 R849
New

Parts No. RK73GB1J822J RK73GB1J104J RK73GB1J473J RK73GB1J222J RK73GB1J102J RK73GB1J683J RK73GB1J102J RK73GB1J272J R92-1252-05 RK73GB1J103J RK73GB1J151J R92-1252-05 RK73GB1J222J RK73GB1J100J RK73GB1J474J RK73GB1J182J RK73GB1J471J RK73GB1J102J RK73GB1J101J RK73GB1J333J R92-1252-05 RK73GB1J273J R92-1252-05 RK73GB1J103J R92-1252-05 RK73GB1J152J RK73GB1J101J R92-1252-05 RK73GB1J153J RK73GB1J103J RK73GB1J102J RK73GB1J272J RK73GB1J334J RK73GB1J332J RK73GB1J334J RK73GB1J332J RK73GB1J153J R92-1252-05 RK73GB1J224J RK73GB1J272J RK73GB1J821J RK73GB1J103J RK73GB1J561J RK73GB1J331J RK73GB1J102J RK73GB1J183J RK73GB1J473J RK73GB1J102J RK73GB1J332J RK73GB1J272J RK73GB1J821J RK73GH1J474D RK73HB1J102J RK73GB1J473J R92-1252-05 R92-1368-05 RK73GB1J473J R92-1368-05 RK73GB1J102J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHUP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R

Description 8.2K 100K 47K 2.2K 1.0K 68K 1.0K 2.7K 0 OHM 10K 150 0 OHM 2.2K 10 470K 1.8K 470 1.0K 100 33K 0 OHM 27K 0 OHM 10K 0 OHM 1.5K 100 0 OHM 15K 10K 1.0K 2.7K 330K 3.3K 330K 3.3K 15K 0 OHM 220K 2.7K 820 10K 560 330 1.0K 18K 47K 1.0K 3.3K 2.7K 820 470K 1.0K 47K 0 OHM J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J D J J J 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W

Destination

Ref. No. Address parts R851 R852 R854 R855-857 R858 R859 R860 VR1 S802-805 MIC60 D2 D3-10 D11 D12 D13 D14 D201 D203 D204 D206 D208 D212 D401 D402-405 D603-606 D801 D805 IC1 IC201 IC401 IC601 IC602 IC603 IC604 IC605 IC606 IC801 IC802 IC803 IC804 IC805 IC806 Q1 Q2,3 Q4 Q5,6 Q7 Q8 Q9 Q10 Q11 Q12 Q206 Q207 Q208 Q209 Q210 Q211

New

Parts No. R92-1368-05 RK73HB1J473J RK73GB1J680J RK73HB1J102J R92-1368-05 RK73GB1J104J RK73GB1J223J R12-7491-05 S70-0457-05 T91-0543-05 HSC277 1SV325 HSC277 1SV278 MA2S111 HSC277 HSC277 HZU5CLL HVC131 HVC131 HVC131 HVC131 HSC277 1SV305 RB706F-40 RB521S-30 1SR154-400 MB15E03SL TA75W01FU TA31136FN AQUA TC75S51FE TC75W51FU TC75S51FE TA7368F TC75S51FE XC6204B502MR PST9134NR XC61CN5002NR CAT24WC64JI 30622MCA-7G7GP TC7W74FU DTC144EE UMG9N KTC4082 2SK508NV(K52) 2SC5108(Y) 2SJ347 2SC5108(Y) 2SC4617(S) 2SC5108(Y) 2SJ347 2SK3077 2SK2596 DTC114EE 2SK879(GR) DTC114EE 2SK2595 CHIP R CHIP R CHIP R CHIP R CHIP R

Description 0 OHM 47K J 1/16W 68 J 1/16W 1.0K J 1/16W 0 OHM

Destination

CHIP R 100K J 1/16W CHIP R 22K J 1/16W TRIMMING POT.(68K) TACT SWITCH MIC ELEMENT DIODE VARIABLE CAPACITANCE DIODE DIODE VARIABLE CAPACITANCE DIODE DIODE DIODE DIODE ZENER DIODE DIODE DIODE DIODE DIODE DIODE VARIABLE CAPACITANCE DIODE DIODE DIODE DIODE MOS IC MOS IC MOS IC MOS IC MOS IC MOS IC MOS IC MOS IC MOS IC MOS IC MOS IC MOS IC ROM IC MPU MOS IC DIGITAL TRANSISTOR TRANSISTOR TRANSISTOR FET TRANSISTOR FET TRANSISTOR TRANSISTOR TRANSISTOR FET FET FET DIGITAL TRANSISTOR FET DIGITAL TRANSISTOR FET

0 OHM 47K J 1/16W 0 OHM 1.0K J 1/16W 0 OHM J 1/16W

21

TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
Ref. No. Address parts Q212 Q213 Q400 Q401 Q402 Q403,404 Q601,602 Q603 Q604 Q605 Q606 Q607 Q608 Q801 Q802 Q803 Q804 Q805 Q806 Q807 Q808,809 Q810 TH1,2
New

Parts No. 2SK1824 DTA144EE 2SK1824 DTA144EE 2SC4649(N,P) 3SK318 2SK1824 DTC144EE 2SA1362(GR) 2SC4116(Y) 2SA1586(Y,GR) DTC144EE 2SK1588 UMG3N UPA672T FP210 UMG3N UMG9N KTA1298(Y) UMG3N DTA123JE 2SK1824 B57331V2104J

Description FET DIGITAL TRANSISTOR FET DIGITAL TRANSISTOR TRANSISTOR FET FET DIGITAL TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR DIGITAL TRANSISTOR FET TRANSISTOR FET TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR DIGITAL TRANSISTOR FET THERMISTOR

Destination

Ref. No. Address parts

New

Parts No.

Description

Destination

22

TK-2160
EXPLODED VIEW
A B

37
1

702 38 700 26 701

42 10 H 11 23 H H H H H H H H H H

TX-RX Unit (A/2)

2

25 21 20 18

40 41 14

19 31

17 B 34 24 C
3

9 TX-RX Unit (B/2) 15

8 12

27 G 16 705 (K only) G

39 35

16 G 4

704 (K only) 703 (M only) E E

22

A B C D E F G H

:N14-0583-04 :N14-0805-04 :N30-2604-46 :N30-2612-46 :N30-3006-45 :N35-3004-45 :N78-2040-46 :N83-2005-46

Parts with the exploded numbers larger than 700 are not supplied.

23

TK-2160
PACKING
C D

30.ITEM CARTON CASE (H52-1981-02)

6. INSTRUCTION MANUAL (B62-1716-00):K (B62-1747-00):M

33.HOOK (J29-0701-05)

706

F. BINDING HEAD MACHINE SCREW (N35-3004-45) 32.HARDWARE FIXTURE ACCESSORY (J21-8464-04)

5. CAP (B09-0676-03)

28.PACKING FIXTURE (H12-3150-02)

24

Parts with the exploded numbers larger than 700 are not supplied.

TK-2160
ADJUSTMENT
Test Equipment Required for Alignment
1. Test Equipment Standard Signal Generator (SSG) Power Meter Frequency Range Modulation Output Input Impedance Operation Frequency Measurement Range Frequency Range Measuring Range Input Impedance Frequency Range Frequency Stability Frequency Range Voltage Range Frequency Range Output Capability Input Level Measuring Range Center frequency Output Voltage Major Specifications 136 to 174MHz. Frequency modulation and external modulation. -127dBm/0.1V to greater than -47dBm/1mV 50. 136 to 174MHz. Vicinity of 10W 136 to 174MHz. 10mV to 10V DC High input impedance for minimum circuit loading. DC through 30MHz. 10Hz to 1000MHz. 0.2ppm or less. 5A. 50Hz to 10kHz. 1mV to 10V. 50Hz to 5kHz or more. 0 to 1V. 3% or less at 1kHz. 50mV to 10Vrms. DC to 1GHz or more 50kHz to 600MHz 100mV or more Approx. 8, 3W. 5V to 10V, approx. 3A Useful if ammeter equipped.

2.

3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.

Deviation Meter Digital Volt Meter (DVM) Oscilloscope High Sensitivity Frequency Counter Ammeter AF Volt Meter (AF VTVM) Audio Generator (AG) Distortion Meter Spectrum Analyzer Tracking Generator 8 Dummy Load Regulated Power Supply

The following parts are required for adjustment

1. Antenna connector adapter
The antenna connector of this radio uses an SMA terminal. Use an antenna connector adapter [SMA(f) BNC(f) or SMA(f) N(f)] for adjustment. (The adapter is not provided as an option, so buy a commercially-available one.)

Connect the power cable properly between the battery jig installed in the transceiver and the power supply, and be sure output voltage and the power supply polarity prior to switching the power supply ON, otherwise over voltage and reverse connection may damage the transceiver, or the power supply or both. When using the battery jig in user mode, the transceiver assumes that a lithium-ion battery pack is attached to the transceiver. In adjustment mode, battery type detection is not performed. Refer to page 10 for details. Note: When using the battery jig, you must measure the voltage at the terminals of the battery jig. Otherwise, a slight voltage drop may occur within the power cable, between the power supply and the battery jig, especially while the transceiver transmits.
SCHEMATIC DIAGRAM
S 1.8M R1 100P/25V 470P/25V 100 /25V C1 C2 C3 +

2. Repair Jig (Chassis)

Use jig (part No.: A10-4082-03) for repairing the TK-2160. Place the TX-RX unit on the jig and fit it with screws. The jig facilitates the voltage check and protects the final amplifier FET when the voltage on the flow side of the TX-RX unit is checked during repairs.

3. Battery Jig (W05-0909-00)

+ Terminal (Red) Terminal (Black)

+ Terminal (Red) Power cable Power supply Terminal (Black)

25

TK-2160
ADJUSTMENT
Adjustment points TX-RX unit (X57-672) Component side view
TXD SP PTTI (RXD) PTTO SP MUTE

Frequency and signalling The set has been adjusted for the frequencies shown in the following table. When required. re-adjust them following the adjustment procedure to obtain the frequencies you want in actual operation. Frequency (MHz) K, M type Channel No. 1 2 3 4 5 6 7~16 Signalling Signalling No. 1 2 3 4 5 6 7 8 9 10 11 RX Frequency 155.05000 136.05000 173.95000 155.00000 155.20000 155.40000 TX Frequency 155.10000 136.10000 173.90000 155.00000 155.20000 155.40000

SP+ DET

RSSI

X57-672 A/2 Component side

BATT+

VR1 CV
RESET

ANT

VR1 : Frequency adjustment RSSI : Band-pass wave form test point

GND AUX PTT S-1 S-2

Foil Side View

ALT2

BPF A4 A3 A4 A1

LSDFO

MIC O RA O A6 A4 GND SB RA I MIC I

X57-672 A/2 Foil side

ALT

CV

TC1

TC2

ANT

TC1 : Transmit lock voltage adjustment TC2 : Receive lock voltage adjustment CV : Lock voltage adjustment terminal.

12 13 14

RX None None QT 67.0Hz QT 151.4Hz QT 210.7Hz QT 254.1Hz DQT D023N DQT D754I DTMF 159D None 2 Tone: A:321.7Hz B:928.1Hz None None MSK Code

TX None 100Hz Square Wave QT 67.0Hz QT 151.4Hz QT 210.7Hz QT 254.1Hz DQT D023N DQT D754I DTMF 159D DTMF tone 9 2 Tone: A:321.7Hz B:928.1Hz Single Tone:1000Hz MSK MSK Code

5C DEO TXAFI PTT

Fig. 1 Adjustment points

Preparations for tuning the transceiver Before attempting to tune the transceiver, connect the unit to a suitable power supply. Whenever the transmitter is tuned, the unit must be connected to a suitable dummy load (i.e. power meter). The speaker output connector must be terminated with a 8W dummy load and connected to an AC voltmeter and an audio distortion meter or a SINAD measurement meter at all times during tuning. Adjustment Frequency K,M TEST CH Center Low High Low High RX 155.050MHz 136.050MHz 173.950MHz 145.550MHz 164.550MHz 155.000MHz 155.200MHz 155.400MHz TX 155.000MHz 136.000MHz 174.000MHz 145.500MHz 164.500MHz 155.000MHz 155.200MHz 155.400MHz

26

TK-2160
ADJUSTMENT
Common Section
Item 1.Setting Condition Measurement Test equipment Terminal Parts Adjustment Method Specifications/ Remark 1) BATT terminal votage:7.5V 2) SSG standard modulation [Wide] MOD:1kHz,DEV:3kHz [Narrow] MOD:1kHz,DEV:1.5kHz 1) CH:High Power meter DVM 2) CH:Low 3) CH:High PTT:ON 4) CH:Low PTT:ON

2.VCO lock voltage RX 3.VCO lock voltage TX

ANT CV

TC2

ADJ Check ADJ Check

3.8V 0.2V 0.6V or more 3.8V 0.2V 0.6V or more

TC1

Transmitter Section
Item Condition 1.Frequency 1) CH:Center Adjust 2) PTT:ON 2.High power TEST CH: Center Adjust Low Low Center High High (5 points) BATT terminal voltage:7.5V PTT:ON 3.Low power TEST CH: Center Adjust Low Low Center High High (5 points) BATT terminal voltage:7.5V PTT:ON 4.Max deviation TEST CH: Center Adjust Low [Wide] Center High AG:1kHz/150mV Dev meter filter LPF:15kHz HPF:OFF PTT:ON [Narrow] TEST CH:Center PTT:ON 5.VOX 1 Writing TEST CH:Center AG:1KHz/60mV Measurement Test equipment Terminal Frequency counter ANT Power meter Ampere meter Adjustment Parts VR1 Programming Software:KPG-82D Method Specifications/ Remark Ceter frequency 50Hz 4.8W 0.1W 2.0 A or less

1.0W 0.1W 1.0 A or less

Power meter Dev meter Oscilloscope AG AF VTVM

ANT SP/MIC connector

4.2kHz (According to the lager +,)

50Hz

2.1kHz (According to the lager +,) Power meter Dev meter Oscilloscope AG AF VTVM

50Hz

27

TK-2160
ADJUSTMENT
Item 6.VOX 10 Writing 7.DQT TCXO Balance Writing 8.DQT VCO Balance Adjust [Wide] Condition TEST CH:Center AG:1KHz/4.0mV TEST CH:Center (Wide/Narrow) Measurement Test equipment Terminal Power meter ANT Dev meter SP/MIC connector Oscilloscope ANT AG AF VTVM Adjustment Parts Method Programming Software:KPG-82D Programming Write Software:KPG-82D Make the demodulation wave into square waves Specifications/ Remark

230 hex (Wide/Narrow)

TEST CH: Center Low High LPF:3kHz HPF:OFF PTT:ON [Narrow] TEST CH:Center PTT:ON 9.QT Deviation TEST CH:Center Adjust Low [Wide] High LPF:3kHz HPF:OFF [Narrow] 10.DQT Deviation Adjust [Wide] PTT:ON TEST CH:Center PTT:ON TEST CH: Center Low High LPF:3kHz HPF:OFF PTT:ON TEST CH:Center PTT:ON TEST CH:Center LPF:15kHz HPF:OFF PTT:ON TEST CH:Center PTT:ON TEST CH:Center LPF:15kHz HPF:OFF PTT:ON TEST CH: Center PTT:ON TEST CH: Center Low High LPF:3kHz HPF:OFF PTT:ON TEST CH:Center PTT:ON BATT terminal voltage:5.9V PTT:ON

0.8kHz

40Hz

0.4kHz 0.75kHz

40Hz 40Hz

[Narrow] 11.Tone Deviation Adjust [Wide] [Narrow] 12.DTME Deviation Adjust [Wide] [Narrow] 13.MSK Deviation Adjust [Wide]

0.35kHz 3.0kHz

40Hz 100Hz

1.5kHz 3.0kHz

100Hz 100Hz

1.5kHz 3.0kHz

100Hz 100Hz

[Narrow] 14.BATT Detection Writing

1.5kHz Power meter DVM ANT BATT terminal Write

100Hz BATT terminal voltage:5.9V

28

TK-2160
ADJUSTMENT
Item 15.BATT Detection Check Measurement Test equipment Terminal 1) BATT terminal voltage:5.5V Power meter ANT PTT:ON DVM BATT terminal 2) BATT terminal voltage:7.5V PTT:ON Condition Adjustment Parts Check Method Specifications/ Remark Blinking of LED No blinking of LED

Receiver Section
Item 1.BPF Wave form ADJ Condition TEST CH:Center Low Low Center High High SSG otuput:103 dBm(1.58V) TEST CH:Center Low Low Center High High SSG otuput:117 dBm(0.3V) SSG MOD:3kHz TEST CH:Center SSG otuput:115 dBm(0.4 V) SSG MOD:1.5kHz TEST CH:Low SSG otuput:122 dBm(0.18 V) SSG MOD:3.0kHz TEST CH:Center SSG otuput:120 dBm(0.22 V) SSG MOD:1.5kHz TEST CH:High SSG otuput:117 dBm(0.3 V) SSG MOD:3.0kHz TEST CH:Center SSG otuput:116 dBm(0.35V) SSG MOD:1.5kHz Measurement Test equipment SSG DVM Oscilloscope AF VTVM Terminal ANT RSSI Adjustment Parts Method Programming RSSI MAX Software:KPG-82D Specifications/ Remark

2.Sesitivity check [Wide]

ANT

Check

12dB SINAD or more

3.Sesitivity check [Narrow] 4.Squelch threshold writing [Wide] 5.Squelch threshold writing [Narrow] 6.Squelch tight writing [Wide] 7.Squelch tight writing [Narrow] 8.RSSI writing [Wide]

Check

12dB SINAD or more Squelch open

Programming write Software:KPG-82D

Squelch open

Squelch open

Squelch open

TEST CH:Center SSG otuput:123 dBm(0.16V) SSG MOD:off 9.RSSI writing TEST CH:Center [Narrow] SSG otuput:122 dBm(0.18V) SSG MOD:off

29

TK-2160
TX-RX UNIT (X57-6720-10)
Ref. NO. IC201 IC601 IC602 IC603 IC604 IC605 IC606 IC802 IC803 IC804 IC805 IC806 Q1 Q2 Q3 Q208 Q209 Q210 Q212 Q213 Q400 Q601 Q602 Q603 Q604 Q605 Q606 Q607 Q608 Q801 Q802 Q803 Q804 Q805 Q806 Q807 Q809 Q810 D203 D603 D604 D605 D606 D802 D803 D805 Address 9G 4Q 6M 8M 6L 3L 9N 8K 8K 9O 7Q 8R 7O 8O 8O 8H 7H 9G 9F 9H 9N 5M 2N 4M 3M 5J 4J 4M 4L 4G 6I 4F 3G 7D 6K 6J 3E 9R 8H 5M 7K 5K 5K 8C 8C 9E

PC BOARD
TX-RX UNIT (X57-6720-10) Component side view (J72-0895-09)
J72-0895-09 A/2
Q809

PTTO
C688 R687 C692

TXD

TXD C815
R803 R802

L602

SPI SPO R859 SP MIC SP+

R692

PTT/ RXD R688

R681 PTTI (RXD)

R818
R813

C820 4
R833

3 Q803

1 5 C809 2 3 1 5 Q801

R817

Q804 2 3

C690 MIC IN
R694

R811

C811

C804

R834

C840

R808

C802

R697

5 1

R823 R809

OPT DET

5MS R689 Q606

R686 C669 C667 R673 C675

+ DET
L601 C687

R684

R674

R815

R816

C852

C681

R675

Q605 R672 R825 C830

R679

NC

AE

R678

R824 R827 5 1 3 2 Q807 R

R814

R819 C816
C805 R807

C833 R829

CP802
Q802 1 6

C814 C818
C823 C812

3 4

C835

R805 R261 CP801

R258 C258 G

Q805

C834

R55 R57

BATT+
R264 R265 R270

S Q209

1 5

2 3

D803 R821 R820 D802 L801 C828 F801

D203
Q208

+ C285
C282 C286 C290

R272

R274

C292

D805

R275

R273

R281 R278 C301

R282

L230

C291
R277 R276

ANT

R284

1 8 IC201 4 5 R279
Q210

Q213

MIC601

Q212 G D R263 S R280

C329

R283

10

11

12 Layer 1 Layer 2 Layer 3 Layer 4 Layer 5 Layer 6

Component side

13

Foil side

30
14

TH1

PC BOARD

TK-2160
R618

TX-RX UNIT (X57-6720-10) Component side view (J72-0895-09)

2
C636 C628
C611 R612 C607 R607 R633

R670

C609

R609

5 IC605

R671

C642

R627

C677

C627 R623

C692

R679

C679

C645

R626 C631 C632

R632

C671 R665

C614

C634

R622

C680 +

C674

Q602 R667
G D S

R676

C612

R611

C625 C635

3
R616 L806

R682

R696

C619

C678

C618

R677

C689

Q603

SP MUTE

R615

R628

R601

C640

C686

10

Q604

R617

R613

R640

25 26 IC601

17 16

R693

R691

R683

C648

Q608

C691 Q606

R669

C606

R642 R641

C643

R668

R666

R643 C646

32 1

10 9

C696

C684

C608

R610

4
+ C610 C613

R636

C412

C637

R621

C641

C633

C621

C669

R673

C676

Q601

R608

C630

RSSI

R634

CP808

C667

C604

R647

R604

C675

C652 C647 C638 D605

C673 C672

+ C605

G D S

R624 R625 C846

CP809 CP810

C847
+ VCC
R855

D606

C695

Q607

R631

R637

R639

R630

C639

C3

R3

C833 9 5

R827

C657

R655

R828

C662

C664

R644 +

R602 R603

C4

Q806

C658

TH2

C602

R840

R839

C830

R824

R652

C655

4 3 5 1

CP813

4 3 5 1

C650

R645

CP804

5 1

R836

CE EPM

R856

R825

IC602 C629 C624

CP803

C1

R2

605 R672

D603

R835

L804

75 76

51 50

CP812

R1

C622

R433

R629

R695

CP814

C836

CP805

C660

3 2 Q807 R830

L807

CP818 CP816

IC805

C853

D604

C841

C2

R5

C6

R841

CP817

CP815

IC604

R651

R7

R12

RTS1 CLK1
R858

C23

R649 C807 IC803 3 2 R810 4 1

R4

R9

R6

VR1

Q1

C653

L803

RXD1 100 1 26 25

R657

2 3 Q3 1 5

TXD1
R857

C663

R660

R658

R654

R656

R860

R852

CP3

R851

R854

C661

R661

R812

CP811

R648

C656

5 4 IC603 8 C668 1 C654

CP807 CP4

C849

C821

CP1

C659

2 3 Q2 1 5

CP2

R842

IC802

C817

R847

L805

R429

R845

C442 R435

1 5 3 4 IC606

R844

C822

CP806

R650

R443

C854

RESET

CV

C845

1 8 IC806 5 4

C850 C848

C842

C843

R428

C440 R437

GND AUX

PTT

S-1

S-2

C42 C41

C400

C487

S D G
R434

IC804

R29

R30

S D G

R848

C443

R436

C43

R32

R849

R653

R26

Q400

X801

Q810

10

11

12
S802 EMG S803 PTT S804 SW1 S805 SW2

J72-0895-09 B/2 13

31
14

TK-2160

PC BOARD

TX-RX UNIT (X57-6720-10) Foil side view (J72-0895-09)

2
ALT2
C819 C825

C419
C803 IC801

+
C837

C801
CD401

C410

Q808 L802 D801

R414

Q401

R804 R646

C615

CF401

XF401 C424

R409

R408

C417

C427

C422
C416 C415

R417

C429

C413
C33 L6

C411 1

C409 16

C414

R413

R418 C430
Q403

L403

C421

R416

5M

4
A4 A3 A2 A1

C35 C31 C28

L401 C420

C432

R419

C434

Q402 IC401 L416 R412

L404 BPF C446

L406 D402

C435

Q4

C408

C428

C437

L413

L3 D11 C403

C402

+ C406 R401 R404

C87 R41 C66

C485

R468

5
LSDFO

R407

R423

C441

R425 C203
SG R203 R201 L214 Q206

C447 C444

R403

C405

D14

C425

C16 C27
C5

C426

L402

R17

C63

DS

C242
L208

R254
R252

C246
C249

R415
C418 D401 C202

R214

6
X1 MIC O RA O
R14 L1

C58
C86 R27 R42

R215
C241

R61 L18

Q7

C212

L209

C248

C9

C7

C40
C62

D201 R60 R202 C201

C243

L21
C55 D13

C8

A6

C73 R39
C52

Q10

C84

C82

C10
C11 C13 C12 ALT R13

SB TXAFI AUX6 AUX5

GND

DEO DEO ALT

R51

L25

C72

C80

SB RA I

C46
R16 L8 D2 C47

C15

AUX3 AUX2 AUX1 AUX4 5C TXAFI

R43

1 GND

D G Q6 S

R46

C75

C45 R31

L23

R49

Q9

C77 + C70 +

L24

CN801

Q8

S D G

R47

C78

Q11

C64 S Q5 G

16

MIC I
R698

19

C37

IC1

C69

C54

R37

C57

R25

C65

C61

R35

PTT

L7
C44

TC1

L17

R23

R24

C649
R15

+
C39

R33

L16 L12

L20
C48

L19
C49

C24 + C22
C34 L5

R20 +
C32

R21
R22

L14 D10
D4 D6

L9

D5

10

11

S-2

S-1

PTT

AUX GND

12

D3

R19

C36

C38

D8 D7

L10

C53

D9

J72-0895-09 B/2

13

32
14

R269

C14 +

TC2

C56

D12

R40

C18

C67

5C DEO TXAFI

R267

C25

CV

C59

C71

R44

C19

C74 R38

C60

C280

C50

R28

C85

R58

GND

C76

G D S

L11

20

R59

A5

C83

R56

Q12

R50 C81

R262

L407

C407

C401

R424

C438

C436

C439

R427

C445

R18

R421

R406

R422

L405

R469

GD

GS

C30

C448

PC BOARD
TX-RX UNIT (X57-6720-10) Foil side view (J72-0895-09)

TK-2160

2 J72-0895-09 A/2

AE PTT/ RXD J601 EXT. MIC/SP OPT DET SPI

NC TXD

3
VR801 POWER/AF VOL

SPO

R416

5MS BPF
D402

MIC IN

MIC

4
D403

C462

C445

C468

C466
L407

R457

C448 R427 R425

Q404 DG R440 R438 L409 SG C472 R441 C469

D404

R431

C478

C475
R462 C476

R461
R459 C465

L408

+
C456

C463

C444

C464

C486

C474

L411

C447

C467

R460

L213

C479

R254
R252

C246
C249

C477 C481
D405

R463 R465
C480

R259
C255 C265 R257

R256

G S Q207
R260

S801

C273

C293

C298

C300

209

C248

R466 C483

C243

D
L216

L412
R467

L217

C309 C320
C317 C326

C484

R262

C297

C299

C308

C365

7
L228

C280

C277

D212 D208 C353

C352

L220

R287

L219
L218

C360

8
L227
C363

G Q211 D
L221 R267 R268 C295 C296

L225 L222
D204 D206 C355

Component side
L229

C358

C359

C362

C302
L223 C333

C693

C312

C356
R285 R286 C341 C351

ANT

C344 C349

L224

C338

Layer 1 Layer 2 Layer 3 Layer 4 Layer 5 Layer 6 Foil side

L226

R269

C288

C368

10
TX-RX UNIT (X57-6720-10)
Ref. NO. IC1 IC401 IC801 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q206 Q207 Q211 Q401 Address 8D 4F 3D 5E 8I 8G 6F 8G 8H 7G 7H 7G 6I 6K 8K 3G Ref. NO. Q402 Q403 Q404 Q808 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 Address 4G 4I 5L 3C 8E 9H 9I 9G 9I 9G 9G 9I 9I 6F 9G 7G Ref. NO. D14 D201 D204 D206 D208 D212 D401 D402 D403 D404 D405 D801 Address 6F 7H 9M 9M 8N 7N 6G 5J 5K 5N 5N 3D

11

12

13

33
14

TK-2160
1
TX-RX UNIT (X57-6720-10)

SCHEMATIC DIAGRAM
PLLB PLLB

C19

0.1u

R16

CP1 47k*2

CP2 47k*2

CP3 1k*2

L5

1k

100p

100p

100p

LD/FOUT

IC1 MB15E03SL

CLOCK

DATA

1000p

Q1-3 LEVEL SHIFT Q1 DTC144EE

Q2 UMG9N

Q3 UMG9N

CP4 1k*2

16

15

14

13

12

10

11

ZC

PS

LE

1000p

C34

C12

C11

C13

R19

OSCOUT

OSCIN

VCC

PLL SYSTEM R6 47k R15 0

FIN

DO

VP

XFIN

GND

C37

10

CV

R25
R20 R21 R23 R24 470

R7

C14 10u 6.3

R22

0.1u

10u6.3

R:3.63V

10u6.3 560

C18

120

1000p

0.68u20

C22

0.1u C24

C25

0.22u35

0.01u

7.5V L801 BATT BATT

LD PLLCLK PLLDATA PS LE F801 B 5C 5T B SAVE

LD PLLCLK PLLDATA PS LE 5C 5T B SAVE VOLOUT LOCAL 5R

1000p

D805

C828

1SR154-400

R435

DET

AF AMP

R443

220k IC606 TC75S51FE 4 VSS 5C 5 VDD 3 2 1 R436 47k

220k

0.68u20

C32

C36

C38

C39

C6

10k

REVERSE PROTECTION

W/N SWITCH/TX
A

VR801 R31-0624-05

EN1 EN2 EN3 EN4 BATT MOD SB

10k

C443 1u

R428 5.6k

C400 2.2u

R434

Q400 2SK1824

R802 100 R803 0 BATTSEL

C487

0.1u R437

220k

R429

R815

C442

0.1u BATTSEL

R816

R860

1000p 1000p

5.6k

C440

220k C852

1000p

R12

C15

1000p

22k

100

C2

C23

2.2u R4

R13

L3 150n

R9

1000p

VR1 R12-7491-05 39k

R17

5R

C27

100 C33 47p L6

5C R1

2.57V 1 VC

C30

0.01u

C7

C28

C31

20 19 18 17 16 ALT 15 14 DEO 13 TXAFI 12 DEO 11 5C 10 9 AUX4 8 AUX5 5C

22k

10k

47k

2.2u

470k

R18

CN801

+DC

C35

56p

8200p

0.012u

1000p

220k C5

C1

C3

R5

GND OUTPUT X1 16.8MHz

L1 4.7u

R14 2.2k

C16 47p Q4 KTC4082 TRIPLER

56p

68p

SB

22p

5R

R2

R3

C4

1000p C9

100n

S801 S60-0420-05 S1 S2 S3 S4 R833 EN1 EN2 LD EN3 EN4 BATT 5R SWITCH Q809 DTA123JE PS LE PLLCLK PLLDATA SIDE1 SIDE2

0.01u 0.01u 0.01u

R834 470k

AUX6

1000p

(D) C840

6 5 AUX2 4 TXAFI 3 AUX3 2 SB 1

C812 C814 C818

C811

C823

VOLTAGE REGULATOR/5V 5M PROTECTOR D801 R804 RB521S-30 7.23V 1 2 IC801 XC6204B502MR VIN VSS CE NC 4 VOUT 5 5V

T:5V R:0V 5MS SWITCH Q808 DTA123JE

7.5V

L802

5RC 5MSC 5TC AUXSW SIDE1 SIDE2

AUX1

0.1u

0.01u

470k (D)

5C

10p

5TC 5RC 5MSC AUXSW

C10

10p

C8

5V

1u

SB DEO ALT TXAFI AUX4 AUX3 AUX2 AUX1 LSDTCSO AUX6 AUX5 SAVE

C803

Q803 FP210

C815

C804

1u C820

1u

Q803(2/2) AVR/5T

1u

Q803(1/2) AVR/5C

3.67V AVR/PLLB Q806 KTA1298(Y)

1u

10u6.3

1000p C825

C819

5V

1000p

C801

C837

PLLB

5M R812 330k EMG

R830

820 R828

C836

R818

R808

820

1k

R811 3.3k

R813 3.3k

C821

VOLTAGE DETECTOR /RESET IC802 PST9134NR

3.3k

1u

VCC

OUT

1u

S802 EMG

NC

GND

TXAFI

SB

Q801 UMG3N 5T SWITCH Q804 UMG3N 5C SWITCH

VEE1

VEE2

Q807 UMG3N PLLB SWITCH

1000p

C817

PTT S803 PTT

C802 0.01u

C809

R809

R817

R823 1k

R827

C833

AUX4 AUX2 DEO ALT

R810

1u

1u

2.7k

2.7k

1000p

C822

1000p

C816

R819

1000p

R807

10k C805

10k

18k

15k

R824

VIN

R805

2.7k

VOLTAGE DETECTOR /INT IC803 XC61CN5002NR

VOUT

Q802 UPA672T

C835

1k

1u

330k

4.88V S804 SW1

SW1

R829

SW2 S805 SW2

RESET

R825 47k

R814 15k

0.1u

Q802(1/2) 5TC SWITCH Q802(2/2) SAVE SWITCH T:5V R:0V

C830

1000p

C807

VSS

NC

AUX1 AUX3 AUX5 AUX6 LSDTCSO AUX1 AUX2 AUX3 AUX4 TXAFI ALT DEO SB

VOLIN L805 PTTSW 5MS AUX5 AUX6 LSDTCSO AUX1 AUX2 AUX3 AUX4 TXAFI ALT DEO SB

34
X57-672 1/4

SCHEMATIC DIAGRAM
TX-RX UNIT (X57-6720-10)
PLLB
0.01u C62

TK-2160
R43 22 T:4.14V R:0V RF BUFFER AMP Q9 2SC5108(Y) C71 33p 0.5p (B)
0.01u C69

R39
L21 270n C73 1000p

R28 4.7k D2 HSC277 SHIFT SWITCH C46 9p (B) C47 4p (B) L8

R31 4.7k

22

T:3.58V R:3.58V

C52 5p (B)
L11

C55
9p C87 L18 C86

Q7 2SC5108(Y)
6p(B)

D3,5,7,8 TX VCO L9 10u

0.01u D5 1SV325 D3 1SV325

D7 1SV325 D8 1SV325 C53

Q6 VCO/TX 2SK508NV(K52)

0.75p (B)

C60

C54

22p

27n

HSC277

D14

15p C63

C58

22p

L12

15u

L16

R40

270

C48

1SV278 C61

C66 1000p

L20

HSC277

D11

1000p

10k

R61

R49

C75

MODULATOR R26 R29

0.018u C41 0.01u C42

470p

C40

4.7u6.3

T:3.96V R:0V

C43 1u
R30 39k

R32 100k D9 D4,6,9,10 RX VCO L7 L10 18u

1SV325 1SV325 1000p R33 10k

R35 22k

R37

270k
C70

L23 T:0V R:4.93V R44 22 T:0V R:4.14V Q12 2SJ347 T:3.96V R:0V DC SWITCH /RX VCO RIPPLE FILTER C74
1000p R47 0.01u

SHIFT SWITCH 22k 10k RX

1SV325 C56
C57

VCO/RX Q5 2SK508NV(K52)

C64

4.5p (B)

27p

D10 1SV325
L14

27p

Q10 2SC4617(S)
D13 MA2S111 1000p C76 4.7k C78

100

SHIFT SWITCH

10u

10k

7p (B)

TC1

10n
12p C45 12p C50

R27

DC SWITCH /TX VCO Q8 2SJ347

10p

R41

330

D12

150k

R46

100n

L24

T:1.35V R:1.33V

33n

T:1.76V R:1.86V

C59

7p (B)

PLL IC F_IN AMP

C72 4p (B)

R42

5p (B)

22n

68k

56p

C80

C81 15p

15u

L17

22n

4.25V

R38

270

D4

2.2u

C44

C49

D6

TC2

10p

0.5p (B)

C65

L19

10u

C67

12p

5C 5T B SAVE VOLOUT LOCAL 5R EN1 EN2 EN3 EN4 BATT MOD

RX

TX RX 5C 5T B APCSW VOLOUT LOCAL 5R

SAVE

C77

CURRENT STEERING

10u6.3

THM MOD 5M

SB
560 330 EN1 EN2 EN3 EN4

R820

R821

CP801 47k*2

VCC

B30-2156-05 D803

B30-2157-05

LED /RED Q805(1/2) LED SWITCH / GREEN Q805(2/2) LED SWITCH / RED 5TC 5RC 5MSC AUXSW

D802

CP810 1k*2

CP809 1k*2

CP808 4.7k*2

L804

CP802 47k*2

C847

LEDTX LEDRX

22u6.3

BATTSEL

LED/ GREEN

C834

0.1u

C846

C602

R840

47k

0.22u

R839

47k

0.01u

1k*2

Q805 UMG9N

CP812

R603 0 R602 180k TH2

-t

ANSQL

100k

RSSI W/N

VCC VSS
75 SIDE1 74 AUXSW 73 LEDRX 72 LEDTX 71 70 EN1 69 EN2 68 EN3 67 EN4 66 65 64 63 62 VSS 61 5MSC 60 VCC 59 5RC 58 5TC 57 SAVE 56 APCSW 55 54 W/N 53 BSHIFT 52 RX 51 TX

CP803 1k*2 SIDE1 SIDE2

R835 1k 76 77 78
L807

SIDE2

LD CP804 1k*2 PLLCLK PLLDATA CP805 1k*2 PS LE C853

R836 1k

1000p

79 SIM1 80 SIM2 81 82 PLLUL 83 RFCLK 84 RFDAT 85 PS 86 PLLSTB 87 BATTSEL 88 BATT 89 VOX 90 RSSQL 91 ANSQL 92 LSDI 93 THM 94 C841 0.01u 95 96 AVSS

AFMUTE AFCONT BEEPSW DSW

50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 R842 0

CP813

1k*2 AFMUTE

R855 R856

1k 1k

DSW

CP814 1k*2 CE DTMF CP815 1k*2 DTRLOADN STD EPM CP816 1k*2 DI/O SCLK

AUX1 AUX3 DTRLOADN TDATA/DTRCLK BBDI/O BBCLK BBDIR STD PTT/RXD TXD

MICROPROCESSOR IC805 30622MCA-7G7GP

CP817 1k*2

TDATA/DTRCLK DIR

CP818 1k*2

5M

5M IC804 CAT24WC64JI 1 2 3 4 A0 A1 A2 VSS VCC WP SCL SDA 8 7 6

L803

TCLK/DTRDI

LSDTCXO

CP806 47k*2 R841

BEEF OPTDET

LSDVCO

EEPCLK

HSDI EEPDAT

INT RDF/FD

BYTE CNVSS

AUX5 AUX6 RESET

XOUT

DTMF

PCTV

VCC

VSS XIN

VREF 97 AVCC 98 99 100

0

AUX2 AUX4

RTS1 CLK1

BEEP

R858 0 R857
R859 100k

1 2 3 4 5

6 7 8 9 10

11 12 13 14

15 16 17 18 19

20 21 22 23

24 25

XOUT

R852

47k

L806

RXD1 TXD1 VCC LSDVCO BEEP XOUT DTMF

1k

R844

EEPROM

CP807 1k*2

AUX1 AUX2 AUX3 AUX4

47k

BSHIFT

RESET LSDI 5M PCTV VOX PTTSW 5MS AUX5 AUX6 LSDTCSO AUX1 AUX2 AUX3 AUX4 TXAFI ALT DEO SB HSDI

AUX5

R845

CP811 1k*2

R851 0

LSDFO

AUX6

LSDTCXO

RESET

VOLIN

TCLK/DTRDO RFD/FD XIN LSDI 5M VOLIN PCTV VOX PTTSW 5MS HSDI AUX1 AUX2 AUX3 AUX4 OPTDET AFCO BEEPSW PTT(CPU) TXD1 TXAFI ALT DEO SB

X57-672 2/4

TK-2160
TX-RX UNIT (X57-6720-10)
RF AMP T:1.3V Q11 R:0.9V 2SC5108(Y)
100n

SCHEMATIC DIAGRAM
D201,401 TX/RX RF SWITCH D201 HSC277 C202 R203
HSC277 L214

TX FINAL AMP PRE-DRIVE AMP Q206 2SK3077 C203

R201

TX DRIVE AMP
330

Q211 2SK2595 R262 0

L216 150n C277

C280 L218
C295 5p (B) C296 R268

C85 T:1.27V R:0.94V 10p

4.7k D401 R60 2.2k L25 R58

1000p 27n
27p

47n

100

C242 R254 C246 39p

R252 330 L208 100n C249

L213 27n
R259 15

82

1000p

47p

3.3k

C82 1000p

330

10p

1000p

R202

R214

22k R215

1000p

C83

4.7k

C212

R56

10k

1000p L209

C241

C255 1000p

68k

47k

22p

C273

100p L217

C282

C286

R256

R257

T:5V R:0V
R59 47

C265

1000p

1u C290

10p

1000p

R267

12k R269

47k C288

T:1.5V(Hi) 0.51V(Low) R:0V

10k

1000p

T:1.98V(Hi) 0.67V(Low) R:0V

R50

R51

R260

T:3.88V(Hi) 1.32V(Low) R:0V

5p (B)

Q207 2SK2596

5T
0.1u C248 1000p 1000p C201 C243

5T APC SWITCH
6.8u10 C285 D203

ATTCV
HZU5CLL

R258 T:0V R:2.85V

33k (D)

Q208 DTC114EE
C258

APC PROTECT

0 L402 39n C426 L413 39n C437

C428 C438 15p R261 0.1u

R55

Q209 2SK879(GR) APC SWITCH

R415

4.7k

C425

1000p

15p

TH1 100k

100k (D)

R57

C84

-t

5C 5T B APCSW VOLOUT LOCAL 5R

1000p R469 R401 220 0.1u

1000p

C418

9p (B)

2p (B)

2p (B)

B APCSW 5R CF401 L72-1008-05

10u6.3 C407 C406 0.01u C415 C420 C422

T:0V R:4.95V THM MOD

10

0.01u

C411

0.1u

C413

0.1u

R412

L416

560n

C416

R407

470k

6 C408

270p C403
R403 1k R404 330k

270p

5 0.1u

1.2k

C402

0.01u

MIXOUT

GND OSCOUT

QUAD FILOUT

OSCIN

FILIN

DEC

VCC

IFIN

R413 120k

C405

T:0V R:0.74V C417 R414

39p

XF401 L71-0617-05 49.95MHz C424 0.01u

1p(B) C419 C421 8p(B)

R416 100 AF AMP IC602 TC75S51FE

C629 0.01u

AFOUT

N-DET

IFOUT

N-REC

MIXIN

C485

470p

R468

3.3k

0.01u Q402 2SC4649(N,P) C414 33p T:0V R:4.37V IF AMP

RSSI

680

R406 3.3k

12

13

10

11

16

14

15

5R 5

T:0V R:5V

RSSI W/N

W:0V N:5V

Q401 W/N SWITCH/RX R408 3.3k

R409 3.9k

IC401 TA31136FN FM IF SYSTEM

C412

1800p

C401

1 2 3 VSS

C409

68p

VDD

CD401

Q401 DTA144EE AF MUTE Q601 2SK1824

0.1u

R637
R639 39k

R630 680k C639 47p

RSSI C605 HSD LPF R608 10k

3900p C608 D603 RB706F-40

390k
R644 4.7k

AFMUTE

C624

6.8u6.3 R604 DSW 180k C604 0.1u

1000p

C410

R621 47k

R624 8.2k
R625 C630 100p 56k

R610 4.7k
3300p C618 4700p C606 0.1u C619

LIMITTER

0.1u

V REF
10u 6.3

VOLOUT

R645

0.1u
R631 C633 390k

R615

330k

R617

DTMF

10k

C621 C622

4.7u6.3 4.7u6.3
R695 0

MIC_I (MM)
R698 1.5k

MIC_O R647 0

DTRLOADN STD
9 8

2p (B)

R629 390k
C637 6 5 4 3 2 1
EXTLIMIN TXINO TXIN AGNDIN MOD LIMLV

R634 10k
R636 100p

C641 0.1u
470k

STD

VDD

DI/O SCLK 10 TDATA/DTRCLK DIR C611 1u R612 6.8k 11

DTRLOADN TCLK/DTRDO TDATA/DTRCLK

32
AGND

R641 120k C643 68p R642 120k

R643 C648 150k 0.1u C646 820p

A

31
RXIN

12
DI/O RXINO

30
RDF/FD

13 14
SCLK

IC601 AQUA AUDIO PROCESSOR

29
FILTERO

28
EXPOUT

15 BEEP R607
0.01u C607

DIR
AMP3O AMP4O AMP3N AMP4N AMP3P AMP4P

27
RXAFIN

R601
C640 100p R640 180k

RA_O R628 220k R646 RA_I 22k

R609
C609 0.01u

C614 0.1u

R613 820k IC806 TC7W74FU C854 1 2 3 4 8 CK D Q GND VCC 7

C849

R616 16 0

26
DTRAIN

XOUT
VSS XIN

RXAF

10k

10k

C645 2.2u

17

18

19

20

21

22

23

24

25

C632

R632 82k

C642 0.1u

XOUT

R847 1k
C842 15p

C843

3p

7.3728MHz

C634 0.1u 6
470p

0.01u
C845 15p

PR CLR 5 Q 0.01u
R854 C848

1000p C631
C635 0.1u
A

R696 10k
C615

X801 L77-1933-05 Q810 2SK1824 BEET SHIFT SWITCH

C625
2200p C628

0.012u R626 180k

R622

R627
C636 0.068u

R633 22k

100p

68

C649

BSHIFT

R848 1k

R618

360k

R849 0 TCLK/DTRDO RFD/FD XIN LSDI 5M VOLIN PCTV VOX PTTSW 5MS HSDI OPTDET AFCO BEEPSW PTT(CPU) TXD1 TXAFI ALT DEO SB TCLK/DTRDO RFD/FD XIN LSDI 5M

LSD LPF

C627 0.012u

680k

R623 270k LSD LPF

0.1u

FLIP FLOP

68p

180k

0.1u

C850

4.7k C650

C610 C613

4.7u6.3

PCTV VOX PTTSW 5MS HSDI TXINO OPTDET AFCO BEEPSW PTT(CPU) TXD1 ALT DEO SB

X57-672 3/4

SCHEMATIC DIAGRAM
TX-RX UNIT (X57-6720-10)
D204 HVC131 L221 3T
C302 18p C312 82p L219 9T

TK-2160
1
Q1,603,607 Q2,3,805 Q4 Q5,6 Q7,9,11 Q8,12 Q10 Q206 Q207 Q208,210 Q209 Q211 Q212,400,601,602,810 Q213,401 Q402 Q403,404 Q604 Q605 Q606 Q608 Q801,804,807 Q802 Q803 Q806 Q808,809 :DTC144EE :UMG9N :KTC4082 :2SK508NV(K52) :2SC5108(Y) :2SJ347 :2SC4617(S) :2SK3077 :2SK2596 :DTC114EE :2SK879(GR) :2SK2595 :2SK1824 :DTA144EE :2SC4649(N,P) :3SK318 :2SA1362(GR) :2SC4116(Y) :2SA1586(Y,GR) :2SK1588 :UMG3N :UPA672T :FP210 :KTA1298(Y) :DTA123JE

D204,206 ANT SWITCH C355 1000p L226 7T C358 10p

C356 C359 6p

L222 5T
C333

L223 3T
C338 12p

C344
3p (B)

D206 HVC131
C352 27p

L227 7T C360 12p

C362 24p

L229
L230

Note : The components marked with a dot ( ) are parts of layer1.

ANT CN13
1u

82p
C349 22p

6T C363 7p
11p C368

C297 1000p

L224

C308 0.01u

C299 0.1u

10p

L220

L225

T:1.6V R:0.4V

2.2u

22p

8T

3p

R287
D208 HVC131 C351 1000p D212

L228
HVC131

C365 33p

56n

D208,212 ANT SWITCH R281

5T ATTCV R275 150k(D)

2.2k R278 10k R282 1M APC SWITCH 8 OUT1 VCC 7 IN1OUT-B 6 IN1+ IN2IN2+
1000p C329

IC1 IC201 IC401 IC601 IC602,604,606 IC603 IC605 IC801 IC802 IC803 IC804 IC805 IC806 D2,11,14,201,401 D3-10 D12 D13 D203 D204,206,208,212 D402-405 D603-606 D801 D802 D803 D805

:MB15E03SL :TA75W01FU :TA31136FN :AQUA :TC75S51FE :TC75W51FU :TA7368F :XC6204B502MR :PST9134NR :XC61CN5002NR :CAT24WC64JI :30622MCA-7G7GP :TC7W74FU :HSC277 :1SV325 :1SV278 :MA2S111 :HZU5CLL :HVC131 :1SV305 :RB706F-40 :RB521S-30 :B30-2156-05 :B30-2157-05 :1SR154-400

C317

C326

270

270

C309 10p

C320 22p

1000p C298

C293

1u

10p

0.01u

C341

C300

R285

R286

C353

27p

R274 150k R272 150k (D)

C291 1000p 0.39 R270 R264 0.39 R265 0.39 R276

C292 100p

1 2 3 4

(D)

Q213 DTA144EE

5 VEE

R277

R273 150k (D) B APCSW 5R

150k (D)

150k (D)

R279

IC201 TA75W01FU COMPARATOR (APC)

R283

47k

100k

T:0V R:7.4V

3
4.7u6.3 1000p 1000p C301

APC SWITCH Q210 DTC114EE

5p (B)

APC SWITCH Q212 2SK1824 R280

C436

R263 L401 BPF

C446 1000p R421 120n R423 82k

0
R284 100k 1000p 180k C474 1000p R438 R457 470 C469 100k R459 L409 68n

C435

82k C439

L404 270n
R417 0 0.56u L403

1000p L405

T:0V R:4.97V

T:0V R:2.48V

1p

C456

C465

T:5V R:0V

L408

T:0V R:4.82V C444 C464 C486

2p (B) D402 C447 C467 47p 27p 1SV305 C468

Q404 RF AMP T:0V R:4.46V T:0V R:1.77V R461 C475 R462

0.5p (B) D404 C477 R460

Q403 3SK318 MIXER T:0V R:0.97V

R422 82k

R440 47 T:0V R:0.76V

1p (B) R441

C481

R424

82k L406

270n

L407

68n C445

100k

1SV305 R427

R418 560
1000p C427 0.01u C429 R419 220 C432

C476

Q404 3SK318
1000p 1000p C462

33p

4.5p (B)

22p R466

T:0V R:2.41V

C441 1000p

R425 5p 0 (B)

4p (B)

4p (B)

C463

C479
0

100

4p (B) 4p (B)

C483
R467 C484 4p (B) 56n

1M D403

1M R431

220 C472

1SV305 R463

1M R465

1SV305 L412

1000p C434

12p

0.01u

68n

C430

1M D405

L411

10p

PCTV

R433
1000p C466 1000p 1000p C480 1000p C448 C478

D402,403 RF BPF TUNING AF POWER AMP

D404 RF BPF TUNING

D405 RF BPF TUNING

R691

ALT2 VOLOUT SB R665 0

0.01u C668

33k

IC605 TA7368F 1 1 POUT 9 VCC PW-GND 3 8 3 R670 1k 4 VIN 5 RIPPLE NF PHASE 6 R676 150 PRE-GND 7 C679 100p C680 10u6.3 10 R677
R682

SP MUTE SWITCH Q608 2SK1588

C691 100u6.3

C671

0.1u

0.047u R683

C686

0.022u

R693

R653 R650 1k C656 0.1u

C654 0.01u R648 R654 R657 10k 3.3k 10k

R668

3.9k
R656 1M

47k

IC603 TC75W51FU 1 2 3 4 VSS VDD 8

680k C661 R661

C674

220p

C678 0.47u

C689

470k

27k

DC SWITCH Q604 2SA1362(GR)

10

R669

7 6 5

2.2k

470p

C696 C684 DC SWITCH /SP MUTE Q603 DTC144EE

0.22u 0.1u

Q607 DTC144EE

R660

150k

R671

SP MUTE

C659

0.01u

68k

HSD AMP
C663 8.2k

100k

R658 10k

R666

0.1u

Q602 2SK1824

R667

3300p

C677

DC SWITCH /SP MUTE

C692

BEEP SWITCH

PTT_I(RXD)

PTT_O R675 10k R678 C681 0.068u R681 2.2k L601 R688 100 R697 0 R689 100
470

R692 0

220p

D604 RB706F-40 C660 R651 0

0.22u R649 100k C653

C657 VOX AMP

47p R655 1M R652 27k 3 2 VSS C658 0.1u C655 0.022u C638

PTTSW 5MS 1000p

R674

DETECTOR

D605 RB706F-40 1k
1.5u16 4700p C672
A

Q605 2SC4116(Y) R672

C693

C647 1000p

C662
1000p C664

R679

0.1u
4700p C673

C652
1.5u16 1000p C669

C675

1000p

C667

VDD

C687

470p

10u6.3

1000p

R686

R684

1.8k

R694

0 C690

1u

IC604 TC75S51FE

MIC. AGC
0

L602

PTT/RXD MIC MICIN OPTDET 5MS AE TXD NC SPO SPI

J601

PCTV VOX PTTSW 5MS HSDI TXINO OPTDET AFCO BEEPSW PTT(CPU) TXD1

1000p

C676

R673 D606 RB706F-40 C695 1000p D605,606 DETECTOR 2.7k Q606 2SA1586(Y,GR) MIC. AGC R687
C688 220p

MIC601

TXD

1k

SB

37
X57-672 4/4

TK-2160
BLOCK DIAGRAM
X57-672 (A/2)

D2,D11,D14 HSC277 Q2,Q3 UMG9N PLLDATA PLLCLK LE PS IC803 XC61CN5002NR INT IC801 XC6204B502MR AVR 5M Q808 DTA123JE DC SW Q803 FP210 (1/2) Q804 UMG3N AVR X1 L77-1932-05 5MS LSDTCXO 5MSC 5C Q809 DTA123JE CH SW EN1 EN2 EN3 EN4 Q803 FP210 (2/2) Q801 UMG3N AVR 5T MOD 5R CD401 L79-1582-05 Q4 KTC4082 50.4MHz X3 DC SW DC SW SAVE 5RC Q802 UPA672T (1/2) 5C 5R MOD IC606 TC75S51EE AF AMP PLLB LSDVCO RX VCO LPF LPF D4,D6,D9,D10 1SV325 Q5 2SK508NV(K52) INT IC802 PST9134NR RESET RESET LD D801 RB521S-30 SB PROTECT LEVEL CONV LPF MOD TX VCO Q8 2SJ347 5C PLLB 16.8MHz TX DC SW LEVEL CONV PLLDATA PLLCLK LE PS RX PLLB Q1 DTC144EE PLL Q6 2SK508NV(K52) D3,D5,D7.D8 1SV323 D12 1SV272 IC1 MB15E03SL TX:272.00~348.00MHz RX:371.90~447.90MHz BPF

Q12 2SJ347 RX DC SW

BATTSEL

DC SW

Q400 2SK1824 5TC SW W/N W/N

Q401 DTA144EE SW

Q802 UPA672T (2/2) BATT + 5R IC602 TC75S51EE DEO D805 1SR154-400 AF AMP 5R Q601 2SK1824 MUTE SW 450kHz

PROTECT

IC601 AQUA

AUDIO PROCESSOR

5R AFMUTE IC603 IC603 TC75W51FU(1/2) TC75W51FU(2/2) LPF COMP HSDI

5MS PWR SW / VOL SB DI/O AGC Q605 2SC4116(Y) Q606 2SA1586(Y,GR) D605,D606 RB706F-40 Q608 2SK1588 SP MUTE SW IC605 TA7368F AF AMP Q602 2SK1824 BEEP DTRLOADN TDATA/DTRCLK SCLK DIR BEEP DTMF AQUAXIN ALT TXAFI STD RDF/FD TCLK/DTRDO LSDI

5R

5R

SW

BEEPSW Q607 DTC144EE DC SW DC SW AQUAXIN SB SB 5M DC SW AFCONT IC604 TC75S51FE VOX AMP D604 RB706F-40 DET VOX Q604 2SA1362(GR) IC806 TC7W74FU 1/2

Q603 DTC144EE

MIC

5MS

38

TK-2160
BLOCK DIAGRAM

Q7 2SC5108(Y) X2 TX/RX:136.00~174.00MHz

PLLB Q206 2SK3077 RF AMP Q207 2SK2596 RF AMP Q211 2SK2595 RF AMP

Q9 2SC5108(Y) BUFF AMP

Q11 2SC5108(Y) RF AMP

D201,D401 HSC277 T/R SW

D204,D206,D208,D212 HVC131 ANT SW ANT LPF

5C

5C

5R5T Q208 DTC114EE Q209 2SK879(Y)

5T SB Q213 DTA144EE DC SW DC SW IC201 TA75W01FU CURRENT DET

5T

DSW Q10 2SC4617(S) D13 MA2S111 RIPPLE FILTER APCSW DC SW Q210 DTC114EE 5C RX:185.95~223.95MHz DC SW

Q212 2SK1824 APCSW

PCTV

IC401 TA31136FN

Q402 2SC4649(N,P) IF AMP

XF401 L71-0617-05 MCF 49.95MHz

Q403 3SK318 1st MIXER

D402,D403 1SV305 BPF

Q404 3SK318 RF AMP

D404,D405 1SV305 BPF

5R CF401 L72-1008-05 FM IF SYSTEM CF 450kHz

5R

PCTV

5R

PCTV

SB D802 B30-2156-05 RSSI LED ANSQL (RED)

SB D803 B30-2157-05 AUX LED (GREEN) PTT PTT AUX

5R

Q805 UMG9N (1/2) DC SW DC SW

Q805 UMG9N (2/2) SIDE1 SIDE1

SIDE2 SIDE2 LEDTX LEDRX

X57-672 (B/2) IC804 AT24C64N10SI18 EEPDAT EEPROM EEPCLK

IC805 M30622MCA7G7GP INT RESET LD THM BATTSEL BATT OPTDET RSSI ANSQL MICROPROCESSOR SAVE 5TC 5MSC 5RC DTRLOADN TDATA/DTRCLK SCLK DIR AFCONT BEEPSW W/N AFMUTE SIM1 SIM2 BEEP DTMF LSDVCO LSDTCXO TX RX PLLDATA PLLCLK LE PS AUX1 LEDTX AUX3 LEDRX AUX4 AUX5 AUX6 APTV APCSW DSW HSDI LSDI STD RDF/FD TCLK/DTRDO VOX PTT SIDE1 SIDE2 EN1 EN2 EN3 EN4 AUX2 AUX1
OPTION CONNECTOR

Q810 2SK1824 SW BSHIFT

AUX2 AUX3 AUX4 AUX5 AUX6

XOUT XIN X801 L77-1933-05 7.3728MHz 5M DI/O AUX2 TXD

ALT TXAFI DEO SB 5C

39

TK-2160

40
RF (CENTER FREQUENCY) 358mVrms 115.0dBm 104.0dBm 217mVrms Q404 IC401 FM IF SYSTEM IC602 106.0Bm 118.0dBm IF1 (49.95MHz) IF2 (450kHz) AF (1kHz) C475 C441 XF401 C417 C414 To make measurements in the AF section, connect the AC level meter. (ANT input : -53dBm, 1kHz FM, 3kHz DEV(WIDE).) In the RF section, use a 1000pF coupling capacitor. (The display shows the SSG input value required to obtain 12dB SINAD Without Local Level.) 500mW IC605

RX

119.5dBm

117.0dBm

C365

AF (1kHz)

16mVrms

IC601

AQUA

C648

C645

TX
RF (CENTER FREQUENCY) RF (CENTER FREQUENCY)

LEVEL DIAGRAM

AF (1kHz)

16mVrms

320mVrms 2.7dBm 12.6dBm 31.8dBm 4.8W C81 C85 D201 D401 RXLO AG is set to the MIC input becomes 3kHz DEV. at 1kHz MOD. (WIDE) To make measurements in the AF section, connect the AC level meter. In the RF section, use a 1000pF coupling capacitor. C203 Q206 C246 Q207 Q211 C344

2dBm VCO

IC601

AQUA

C44

PLL

TK-2160
KSC-30
Operating flow chart
POWER ON

INITIALIZATION

INSERT BATTERY

Ref. No. Address parts

New

Parts No.

Description

Destination

Does S terminal connect?

KSC-30
A02-3656-08 A02-3841-08 B43-1151-08 B62-1754-08 B62-1755-08 B72-2209-08 E03-0453-08 E23-1190-08 G13-1547-08 N83-2610-45 W02-3671-08 W08-0479-05 W08-0513-05 W08-0558-15 CABINET CABINET BOTTOM UPPER
Vs : Low (Ni-Cd or Ni-MH)

NO

YES
Distinguish the kinds of battery

Vs : High (Li-ion)

BADGE INSTRUCTION MANUAL INSTRUCTION MANUAL MODEL NAME PLATE DC JACK RELAY TERMINAL CUSHION PAN HEAD TAPTITE SCREW ELECTRIC CIRCUIT MODULE AC ADAPTER 120V AC 60HZ AC ADAPTER 230V AC 50HZ AC ADAPTER 230V AC 50HZ

K,T E
Charging 200mA Red LED turn on (Charging timer start counting)

Battery is not correspond LED OFF

Charging complete (approx. 11hours) LED OFF

K T E
IC1 NJM78L10A 10V 3 IN OUT 1

J1 0 J2 0 R33 TP Rt 2 Rt IC 2 HEF4541BP 1 2 Ct 2.2u Rs 470k 3 4 NC 5 R35 56k R18 6RESET 7 Vdd14 13 12 NC11 10 9 Vdd Vadp J3 0 R31 0 Vdd Vadp 0

COM

J4 0

470p

470p

C15

C14

0.1u

C5

33k 180k

OUT 8

1u

100k

C1 3

Q8 2SC945

INPUT+

D9

Vadp

Q3 2SA1015(Y)

LED1 R1 1k

1000p C1 6

INPUT-

C1 7

470p 10k R2

R312

Q1 2SA146 9

R27 0

-1 B1+ 200m A

R12

D1

C9

R10 12

1000p

R5

OUTPUT

1k

MTZJ2.0B

RESET

R28 0

-2 B2+ 200m A

Vd d

B-

3.9k

C28

470p

R13

D3 1N4148 D4 1N4148

D5

1N4148 3.9k

R17

56k

R7

Q7 2SC945 R16

100k

R1 5

1k

2SC945

C21

R14

C20 1000p

Q5

470p

C24 470p

1000p

C25

470p

56k

C26

41

TK-2160
SPECIFICATIONS
K, M TYPE General
Frequency Range ............................................................. 136~174MHz (K, M) Number of channels ......................................................... Max. 16 Number of groups ............................................................ Max. 16 Channel Spacing ............................................................... 25kHz, 30kHz (Wide) 12.5kHz, 15kHz (Narrow) PLL Channel Stepping ...................................................... K : 2.5kHz, 5kHz, 6.25kHz, 7.5kHz M : 5kHz, 6.25kHz Operating Voltage ............................................................ 7.5 VDC20% Battery Life ....................................................................... More than 9 hours at 5 watts (5-5-90 duty cycle with KNB-24L battery) Operating Temperature range .......................................... 30C to +60C (22 F to +140 F) Dimensions and Weight With KNB-24L (1400mAh battery) .................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 34.5 (1-3/8) D mm (in) 290g (0.64lbs) With KNB-25A (1200mAh battery) ................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in) 355g (0.78lbs) With KNB-26N (2000mAh battery) ................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in) 400g (0.88lbs)

Receiver (Measurements made per EIA standard EIA-603)

Sensitivity EIA 12dB SINAD ........................................................... 0.25V (Wide)/0.28V (Narrow) Selectivity ......................................................................... 70dB (Wide)/62dB (Narrow) Inter modulation ............................................................... 65dB (Wide)/60dB (Narrow) Spurious response ........................................................... 65dB Audio Power Output ........................................................ 500mW Frequency Stability ........................................................... 2.5ppm Channel Frequency Spread .............................................. 38MHz (K, M)

Transmitter (Measurements made per EIA standard EIA-603)

RF Power Output ............................................................. 5W/1W Spurious and Harmonics .................................................. 70dB Modulation ....................................................................... 16KF3E (Wide)/11KF3E (Narrow) FM Noise .......................................................................... 45dB (Wide)/43dB (Narrow) Audio Distortion ............................................................... Less than 5% Frequency Stability ........................................................... 2.5ppm Channel Frequency Spread .............................................. 38MHz (K, M)

KENWOOD CORPORATION
2967-3, Ishikawa-machi, Hachioji-shi, Tokyo 192-8525, Japan

KENWOOD U.S.A. CORPORATION

P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745, U.S.A.

KENWOOD ELECTRONICS ITALIA S.p.A.

Via G. Sirtori, 7/9 20129 Milano, Italy

KENWOOD ELECTRONICS CANADA INC.

6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8

KENWOOD IBERICA S.A.

Bolivia, 239-08020 Barcelona, Spain

KENWOOD ELECTRONICS DEUTSCHLAND GMBH

Rembrcker Str. 15, 63150 Heusenstamm, Germany

KENWOOD ELECTRONICS AUSTRALIA PTY. LTD.

(A.C.N. 001 499 074) 16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113, Australia

KENWOOD ELECTRONICS BELGIUM N.V.

Leuvensesteenweg 248 J, 1800 Vilvoorde, Belgium

KENWOOD ELECTRONICS (HONG KONG) LTD.

Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road, Kwai Fong, N.T., Hong Kong

KENWOOD ELECTRONICS FRANCE S.A.

13, Boulevard Ney, 75018 Paris, France

KENWOOD ELECTRONICS TECHNOLOGIES(S) PTE LTD.

Sales Marketing Division 1 Ang Mo Kio Street 63, Singapore 569110

KENWOOD ELECTRONICS U.K. LIMITED

KENWOOD House, Dwight Road, Watford, Herts., WD18 9EB, United Kingdom

KENWOOD ELECTRONICS EUROPE B.V.

Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands

42