Rotary Screw Compressor

CSA 5,5 - 7,5 - 10 - 15 - 20 HP

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CSA_20_ENG_BIANCA 2-03-2005 11:10 Pagina 3
Operations Diagram
After pre-filtering, atmospheric air goes through the air
intake filter and the suction regulator into the compression
chamber, where, mixed with the oil, air is compressed, in
a linear and continuous way, reducing its volume, by the
two asymmetric rotors of the compression element.
The compressed air-oil mixture is sent into the separator
where the oil is separated from the air by a three phases
system (centrifugal, gravitational and coalescent).
The compressed air is then cooled by means of a final air
cooler before being sent to the distribution network.
A pressure switch system controls the delivery pressure.
Oil is an important element for the compressor, as it
guarantees correct functioning of the whole machine.
Oil is circulated by the pressure of the compressed air.
There are no pumps for circulating the oil.
In the starting phase, lubrication is ensured by the
minimum pressure valve, which allows the system to
immediately reach the minimum pressure suitable to
guarantee a correct oil flow.
As well as lubricating, the oil acts as a sealing element
between the rotors and as cooling in the compression
phase.
A suitable filter and an effective cooler maintain the
optimum characteristics of the oil.
B
1 - Oil filter
2 - Air/oil separator filter
3 - Air/oil cooler
4 - Safety valve
5 - Thermostatic valve
6 - Pressure Control
7 - Display
8 - Oil tank
9 - Suction Electro-valve
10 - Air Suction filter
11 - Air End
12 - Cooling fan
13 - Electric motor
14 - Temperature Control
15 - Transmission Group
(Air) (Oil)
CSA_20_ENG_BIANCA 2-03-2005 11:10 Pagina 4
Performance
High performance, silent running, simple installation and
maintenance, makes CSA compressor the top class of
models currently available in the market.
The use of highly reliable components and the high
productive efficiency of our renewed assembly lines,
results in a more reliable product.
A rationalised layout, a lower number of components
subject to wear and their ergonomic positioning, reduce
operating costs.
High-efficiency compression
elements
The two rotors with asymmetric profile, which have the
same diameter, are mounted on high quality, low wear ball
and roller bearings.The high degree of sealing and the
fine tolerances used in the element also guarantees even,
in small power ranges:
GREATER YIELD
HIGH EFFICIENCY
LONG LIFE AND RELIABILITY
LASTING PERFORMANCE
Silenced dry air
INTAKE FILTER
COMPRESSOR with oil
flooded asymmetric screws
Three-phase IP54
ELECTRIC MOTOR,
euro-voltage, class F
TRANSMISSION
by means of V belts with
automatically aligned
belt tensioner
OIL RESERVOIR
with high efficiency air-oil
separator filter 2-3 ppm
OIL LEVEL
visible via a sightglass
Combined
AIR-OIL COOLER
in aluminium with fine fins
OIL FILTER
External PRE-FILTER
very easy to remove
for cleaning
Rotary Screw Compressor CSA
Steel PLATE BASE
handling from three sides
Elegant
SOUNDPROOFED BODY
with polyester powder paint surface
Control and command
MAINPANEL
in a cabinet with a door locked
with a triangular key
STAR-DELTA STARTER
for start up current reduction
Control and command
INSTRUMENTPANEL
Main switch
CONTROL PANEL
comand and regulation with
electronic controller ES3000
SAFETY DEVICES:
Motor thermal protection
High air/oil temperature
Safety valve
Minimum pressure valve
CSA_20_ENG_VOLTA 8-03-2005 11:27 Pagina 1
Easy Maintenance
Air intake filter replacement
This operation requires removing only the
upper panel.
Replacing and
tensioning belts
For the replacement and/or tensioning of the belts,
just remove one fixed protection (side panel).
The special transmission design ensures proper
alignment of the pulleys.
Ordinary maintenance
- Discharge of condensate
- Oil top-off
- Oil change
- Oil filter replacement
- Oil separator filter replacement
All of these interventions are possible by removing
only two panels.
In designing this series of machines, special attention has been paid to the aspect of SERVICEABILITY.
All the internal parts are easily accessible, and the oil level is visible from the outside, with no requirement to remove any panels.
CSA_20_ENG_VOLTA 2-03-2005 11:09 Pagina 2
Regulation Energy Saving
Once maximum pressure has been reached, in the absence of air, even due to lack of need, the compressor switches to no load.
The energy saving is obtained by stopping the compressor, following the shortest possible no-load. This ensures:
- that the maximum number of start-ups per hour programmed is not exceeded;
- immediate re-starting in order to satisfy a subsequent air requirement.
Energy savings with Intelligent Shut-down
Regulation with the ES3000 controller allows the user to considerably reduce electrical energy consumption in the no-load phase,
through the intelligent shut down feature, by automatically calculating, cycle by cycle, the minimum no-load functioning time,
based on air consumption and the maximum number of start-ups per hour programmed.
ES3000 electronic controller
and display
ELECTRONIC REGULATION
The ES3000 controller installed on the
CSA is a control system that was designed
for medium and high power compressors.
The Controller permits:
MANAGEMENT
of all operations relative to the use of
the compressor: pressurisation, running
dry, stopping and re-starting the
compressor;
Control and REGULATION of the
machine;
INFORMATION
on possible anomalies;
SHUT DOWN
of the compressor due to engagement
of an alarm;
VISUALISATION
of information on the machines
maintenance programme.
KEYBOARD
There are soft touch panels for:
- Starting and stopping the
compressor;
- Reset of alarms;
- Using the maintenance
menu;
- Controller test operation.
CONTROLS
Two displays visualise messages
indicating all functional conditions
of the machine.
The messages are all visible in a
simple and clear manner and can be easily
interpreted.
Two functional keys and two scrolling keys
permit the control and programming of the
card.
SIGNALLING
Appropriate signal lights (LED) indicate the
state of the compressor; operating under
regulator control, power on, pre-warning and
warning of anomalies and for safety
purposes.
THE ELECTRONIC CONTROLLER:
Controls and operates the compressor
modifies parameters of operation
transmits information to user
Is equipped with: 8 digital input connections;
4 analogical input
connections;
Controls: 14 digital output devices
1 analogical output device
It is also
equipped with: 1 serial port
1 interface port.
Period of variable no-load operation as a function of consumption = Energy saving
CSA_20_ENG_VOLTA 8-03-2005 11:27 Pagina 3
Handling
This series of machines was also designed
with the problem of transport and/or handling
in mind. Accessibility for lifting is allowed on
three of the four sides and easy movement
is guaranteed by a careful selection of lifting
points, positioned so as to obtain a balanced
load.
Handling Silent Running
Silent running
Years of experience have been applied to the issue of noise
levels with particular care taken in analysing the air flow inside
the machine and the use of suitable panels with anti-noise
devices. The care in assembly of the various components, and
the absence of transmitted vibrations. All have enabled us to
achieve results, which put even the standard version of our
machine at the top of the market.
The low noise levels reached allow installation even in working
environments or in the immediate vicinity of offices.
60/ 65
75
85
100
110
130
dB(A)
40
20
CSA_20_ENG_VOLTA 2-03-2005 11:09 Pagina 4
Installation
PRE-FILTER AIR TANK DRYER
Installation Maintenance
POST-FILTER
OIL-FREE AIR
OIL-LESS AIR
Example of Installation
Our Customer Service is always available with a direct number, +390444703984, to offer any assistance you may need.
A production stop due to lack of compressed air is very
costly.
Having spare parts in house is the only solution to the
problem.
To simplify the availability of the necessary materials,
Ceccato Aria Compressa S.p.A. offers different KITS to
suit services needs:
2000 hour KIT: oil filter, air filter
4000 hour KIT: KIT 2000 +separator filter and pre filter
8000 hour KIT: KIT 4000 + minimum pressure valve,
thermostatic valve kit and
intake valve kit.
COMPRESSOR
Scheduled maintenance
with genuine spare parts:
FMM FCA
FMM
FM0
CSA_20_ENG_BIANCA 8-03-2005 12:34 Pagina 1
kg
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T E C H N I C A L D A T A (ACCORDING TO ISO 1217 E CAGI PNEUROP STANDARD)
bar psi HP kW l/1 m
3
/h cfm dB (A) V/Hz/Ph gas Kg
CSA 5,5/8 8 116 5,5 4 600 36,0 21,2 60 400/50/3 1/2 180
CSA 5,5/10 10 145 5,5 4 485 29,1 17,1 60 400/50/3 1/2 180
CSA 7,5/8 8 116 7,5 5,5 790 47,4 27,9 64 400/50/3 1/2 195
CSA 7,5/10 10 145 7,5 5,5 630 37,8 22,3 64 400/50/3 1/2 195
CSA 10/8 8 116 10 7,5 1.120 67,2 39,6 64 400/50/3 1/2 215
CSA 10/10 10 145 10 7,5 1.000 60,0 35,3 64 400/50/3 1/2 215
CSA 10/13 13 188 10 7,5 790 47,4 27,9 64 400/50/3 1/2 215
CSA 15/8 8 116 15 11 1.620 97,2 57,2 63 400/50/3 3/4 230
CSA 15/10 10 145 15 11 1.400 84,0 49,5 63 400/50/3 3/4 230
CSA 15/13 13 188 15 11 1.210 72,6 42,8 63 400/50/3 3/4 230
CSA 20/8 8 116 20 15 2.000 120,0 70,7 65 400/50/3 3/4 235
CSA 20/10 10 145 20 15 1.790 63,3 65 400/50/3 3/4 235
CSA 20/13 13 188 20 15 1.470 88,2 51,9 65 400/50/3 3/4 235
SOLD BY
Design
Manufacture, Sales and
Service of air compressors,
air dryers and air filter
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CECCATO ARIA COMPRESSA S.p.A. - Via Soastene 34 I-36040 BRENDOLA - VI - ITALY - Tel.+39 0444 703911 - Fax +39 0444 703995
www.ceccato.com e-mail: infosales@ceccato.com
The Manufacturer reserves the right to make changes to the product in order to improve its quality.
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Available versions:
- tank mounted, with and without dryer and filters
- variable speed Inverter driven 10-15-20 HP
- special frequencies/voltages
CSA_20_ENG_BIANCA 8-03-2005 12:35 Pagina 2