Auma Matic
Auma Matic
Auma Matic
AUMA MATIC
AM
AMExB
AMExC
Product description
2 |
Applications
Electric actuators are used for the automation of indus-
trial valves. A suitable actuator is available for nearly all
valve applications.
Integral controls are the ideal interface between the
actuator and the DCS. The actuators are perfectly con-
trolled and the integration of the actuator into the DCS is
made much simpler.
Power
: Conventional power plants
(coal, gas, oil)
: Hydroelectric power plants
: Geothermal power plants
: Solar thermal power plants
: Biogas power plants
Water sector
: Sewage treatment plants
: Water treatment plants
: Drinking water distribution
: Seawater desalination
: Steel construction for water resources
Oil & gas
: Exploration, offshore plants
: Refineries
: Distribution
: Gas tanks
: Tank farms
Industrial and special
solutions:
: Air conditioning
: Food industry
: Chemical/pharmaceutical industry
: Vessel and submarine shipbuilding
: Steel mills
: Paper industry
: Cement works
: Mining
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Solutions for a world in motion
Subject to change without notice.
The product features and technical data provided do not express or imply any warranty.
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This brochure will provide both the beginner and the
expert with an overview of the functions and applications
of AUMA MATIC actuator controls. It can be used as a
basis to determine whether a device is suitable for the
chosen application. Knowledge on the basic functions of
electric actuators is a prerequisite for understanding the
contents.
For detailed product selection refer to the separate data
sheets and price lists. On request, AUMA engineers within
field service and within our subsidiaries can help you find
the correct device for the application.
In the mid-1970s, the first integral actuator controls
were introduced. They replaced the complex actuator con-
trols located in control cabinets and simplified installation,
commissioning and connection of the devices to the DCS.
The continuously growing market for devices with integral
controls proves the success of this concept. 70 % of the
actuators delivered by AUMA are equipped with integral
controls now.
The latest detailed information on the AUMA MATIC
actuator controls can be found on the Internet under
www.auma.com. All documents, including dimensional
drawings, wiring diagrams and final inspection records for
supplied devices are available on the Internet in digital
form.
Table of contents
Control concepts 4
Modular design/versions 6
Design principle 8
Summary of applications, functions,
and equipment 9
Service conditions 10
Interfaces 12
Operation/setting 14
Functions 16
Failure functions 18
Signals/indication 22
Electrical connection
for non-explosion-proof actuators 24
Electrical connection
for explosion-proof actuators 25
Technical data 26
Certificates 27
The actuator specialist 28
Further literature/Index 29
AUMA worldwide 30
4 |
Control concepts
Why do I need controls?
An electric actuator in the classical sense, i.e. without inte-
gral controls, consists of the following components:
an electric motor.
II2G c IIC T4
II2G c IIC T4
Three binary inputs for the OPEN, STOP, and CLOSE commands
Five binary outputs, one reserved for collective fault signal, the remain-
ing four with signals for end position CLOSED reached, end position
OPEN reached, AUMA MATIC in local control, and AUMA MATIC in re-
mote control.
Profibus DP
Modbus RTU
Functionality
Compared to the AUMA MATIC with conventional inter-
face, the AUMA MATIC with fieldbus interface has expanded
functions. Thus, the AUMA MATIC field bus version can be
controlled via discrete OPEN - CLOSE commands or a contin-
uous setpoint. Selection between the two modes is made by
an additional mode signal.
Expanded fieldbus functions with the AUMATIC Bus.
Since 2003, AUMA has used the AUMATIC AC as a devel-
opment base for fieldbus technology. Further developments
of existing fieldbus interfaces and implementation of new
interfaces are solely focussed on the AUMATIC.
Furthermore, the AUMATIC is availabe with
DeviceNet
Foundation Fieldbus
Component redundancy
....
AUMATIC Bus controls are ideal for sophisticated fieldbus
solutions.
Further literature
For detailed information refer to the brochure: Electric
actuators with fieldbus interfaces.
14 |
Operation/setting
The integral local controls allow immediate electric opera-
tion after connection to the power supply.
This is not only an advantage during operation but, above
all, facilitates commissioning. All settings can be made and
checked before actually connecting the actuator to the DCS.
Operating and indication elements of the
AUMA MATIC
[1] Push buttons
To operate or to stop the actuator.
[2] Selector switch
The selector switch is used to activate either remote or local control;
no electrical operation is possible when set to 0. To prevent unauthorised
operation, the selector switch can be locked with a padlock.
[3] Indication lights
See page 23
[1]
[2]
[3]
A number of double-stem gate valves in a sewage treatment plant. The
combination between SA multi-turn actuators and GK multi-turn gear-
boxes are each controlled by one AUMA MATIC.
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Local operation
If the selector switch is in the local position, the actuator
can be operated with the OPEN - STOP - CLOSE push but-
tons. It can be determined for each direction of operation,
whether the actuator is run in push-to-run operation or
self-retaining. In push-to-run operation, the actuator stops
immediately when releasing the push button. If self-retaining
is set, the actuator runs into one of the end positions or until
the STOP push button is operated.
Setting
End positions and tripping torques as well as positioners, if
available, are set at the actuator.
The processing mode of the actuator and DCS signals is
then set at the AUMA MATIC. This particularly includes the
type of seating when reaching an end position, either limit or
torque seating.
All further settings depend on the features of the respec-
tive AUMA MATIC controls. Therefore, it is crucial whether
the AUMA MATIC is equipped with a standard interface for
OPEN - STOP - CLOSE commands, a positioner for processing
a setpoint signal, or a fieldbus interface. For all versions, the
setting elements, the DIP switches and the potentiometer are
easily accessible when removing the housing cover.
SG part-turn actuators with AUMA MATIC within a combined cycle
power plant in Spain.
16 |
Functions
The AUMA MATIC evaluates all actuator signals to ensure
safe operation of both actuator and valve, irrespective of the
DCS programming. This includes correct tripping after reach-
ing an end position, but also failure functions such as the
overload protection.
The AUMA MATIC offers several control options, as
described below.
Switching off in the end positions
If one of the valve end positions is reached the controls
automatically switch off the actuator.
Depending on the valve type, the actuator is switched off
according to the following procedure:
fail as is
The actuator remains in the current position.
fail open
Actuator moves the valve to end position OPEN.
fail close
Actuator moves the valve to end position CLOSED.
SA/GK multi-turn combinations with AUMA MATIC actuator controls
integrated in a historical weir in East Germany.
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Protection against unauthorised operation
The selector switch for selecting the control mode can be
protected against unauthorised operation, e.g. starting the
actuator via the local controls, in any of the three positions
by means of a padlock.
Lockable protection cover (option)
The lockable protection cover offers increased protection,
even against damage to the local controls.
Central installation of several AUMA MATIC controls within a control cab-
inet using the wall bracket facility is also feasible.
22 |
Signals/indication
Signals are the foundation for controlling a process flow.
For this reason, actuators provide a number of signals which
indicate the operational status of the actuator and the valve.
Many applications require that the actuator or the valve
status can be provided locally. Depending on the equipment,
the actuator offers various possibilities.
The AUMA MATIC evaluates the signals from the sensors
within the actuator. This includes the discrete signals of the
limit and torque switching, if required continuous valve posi-
tion and torque signals, as well as the motor protection.
The AUMA MATIC uses these signals to generate signals
for transmission to the DCS.
Feedback signals for parallel interface
Discrete signals
Discrete signals include end position signals, status signals,
fault signals, and all signals which can be transmitted directly
via a binary output to the control room.
The AUMA MATIC when equipped with standard interface
has five output contacts. One of these contacts is reserved
for the collective fault signal. The five contacts are assigned
in the factory as follows:
www.auma.com
SIL Functional safety
AUMA has performed a risk analysis and a risk assessment
in compliance with EN 61508. Upon request, the results can
be supplied.
28 |
The actuator specialist
Quality is not just a matter of trust
Actuators must be reliable and dependable. They deter-
mine the steps of accurately defined work processes.
Reliability does not begin during commissioning. It begins
with a well thought out design and careful selection of mate-
rials. This continues with conscientious production using
highly sophisticated machinery in clearly controlled and super-
vised steps, while keeping in mind the environment.
The importance of environmentally sound production is
reflected in our certifications according to ISO 9001 and ISO
14001. At AUMA, quality management is not considered as a
single and static matter but is monitored on a daily basis.
Numerous customer and independent audits confirm these
high standards.
At AUMA, everything revolves around the electric actuator.
In a world where industrial processes have become increas-
ingly complex, concentration is an asset while still being
able to see the bigger picture.
AUMA has to cope with a multitude of requirements from
the most different applications and from every corner of the
world - this is our daily business. We rise to this challenge by
pursuing a clear but flexible product policy supplying the
ideal actuator to every customer.
For this purpose, you have to know your markets. Thinking
globally means acting regionally. A comprehensive worldwide
sales and service network ensures that there is a competent
local contact for every customer.
Since 1964, AUMA has established an excellent brand
name in the world of actuators. Reliability and innovation are
concepts which are closely linked with AUMA. This is above
all to be credited to AUMAs dedicated employees who work
devotedly on the future of the actuator.
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Further literature/Index
Index
A
Ambient temperatures 10
Automatic phase correction 18
C
CE mark 27
Colour 11
Continuous signals 22
Control cabinet 5
Control concept 4 - 5
Corrosion protection 11
D
Discrete signals 22
E
Electrical connection 24 - 25
EMC directive 27
Enclosure protection IP 10
EU directives 27
Explosion protection 11
F
Failure behaviour 20
Failure functions 18
Feedback signals 22 - 23
Fieldbus 13
Functional test 27
I
Indication lights 14,23
Interface 8
L
Literature 29
Loss of signal 20
M
Modular design 7
O
Operation 15
P
Painting 11
Parking frame 24 - 25
Phase correction 18
Phase failure monitoring 20
Plug/socket connector 25
Protection cover 24 - 25
S
Setting 15
Switching off 16
Further literature
Brochures
Information
Electric actuators and valve gearboxes according to ATEX
directive 94/9/EC for the use in potentially explosive
atmospheres
Information
Electric actuators with fieldbus interfaces
Product description
Actuator controls AUMATIC
Product description
Electric multi-turn actuators SA 07.1 SA 48.1
Product description
Electric part-turn actuators SG 05.1 - SG 12.1
Technical data