Casti Course
Casti Course
Casti Course
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CONTENTS
CASTI POLICIES, TERMS, AND CONDITIONS
CASTI: A WORLD LEADER IN CODES AND STANDARDS TRAINING
IN-HOUSE TRAINING SOLUTIONS
BENEFITS OF TRAINING
CASTI CAREER PATH ADVISOR
CASTI CAREER PATH SUMMARY
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In the event that the original purchaser cannot attend, an attendee substitution may be requested.
Requests for attendee substitution must be received in writing by CASTI at least two full business days
prior to the course start date. All substitutions are subject to written approval from CASTI. Substitutions
will only be considered upon request of the original purchaser. Discounts for multiple course registrations
are not valid in the event of substitutions and such discounts will be revoked. All outstanding registration
fees resulting from revocation of discounts must be paid before the course start date.
A full (i.e., 100%) of the registration fee will be refunded for courses cancelled or postponed by CASTI.
CASTI reserves the right to postpone or cancel any course(s) and/or change instructors at any time.
CASTI shall not be responsible for the delay or failure to perform any of the terms and conditions or other
activities if such delay or failure is caused by strike, war, act of God, circumstances beyond the control of
CASTI, or force majeure.
Registration signifies acceptance that CASTI will not be held liable for any costs or fees incurred by
registrants for travel, accommodation, and other expenses should a course be postponed, cancelled, or
otherwise modified.
CASTI offers course discounts to individuals who register in multiple courses. The same individual must
be attending all courses within the same calendar year to qualify for a discount. Discounts are based on
descending value of courseshighest priced course is paid in full and additional course registrations will
receive a 5% discount
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For all CLA courses where pre-classroom online learning accounts have NOT been accessed:
o cancellations received in writing ten or more full business days before the in-classroom course
start date will receive a refund, less a $100 cancellation fee.
o cancellations or transfers received in writing between two to ten full business days before the inclassroom course start date will receive a credit valid for one year, less a $100 fee. The original
registrant and the new transferred registrant must be from the same company.
All credits are valid for one year from the date the cancellation is received in writing. Credits will not be extended
or refunded under any circumstance. Credits are transferrable provided the original registrant and the new
transferred registrant are from the same company.
For all CLA online-only courses where the online learning account has NOT been accessed, cancellations
received in writing ten or fewer business days after the registration date will receive a full refund, less a
$100 processing fee.
Absolutely no refunds or credits for cancellations after ten full business days.
Absolutely no refunds or credits will be given after the online learning account has been accessed.
Printing is not allowed.
PO registrations will not be given the passcode until payment is received.
All of the pre-classroom online lessons were fully completed and all answers submitted online prior to the
start of in-classroom training.
100% attendance at the classroom training.
All of the post-classroom training is fully completed and all answers submitted online prior to the exam
date.
This offer is limited to the first available course where seating is available.
Final approval for registration under the CASTI Exam Preparation Guarantee Policy is given at the sole discretion
of Codes and Standards Training Institute (CASTI).
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Internet connection (broadband recommended). (An internet connection is required to download and
install your e-book and e-document.)
FileOpen Plugin must be installed: http://plugin.fileopen.com
Windows Vista (or higher)
Currently we do not support Mac computers or tablets
This software must only be installed on a desktop or laptop hard drive
100 MB free disk space
Adobe Reader XI
Note 1: Please consult your companys IT department if installing E-Document(s) on a company
computer.
Note 2: Use of Adobe software may have additional system requirements. Please refer to the
Adobe specifications provided with your Adobe software or visit the Adobe website at
www.adobe.com for more information.
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PRIVACY POLICY
Codes and Standards Training Inc. (CASTI) and CASTI Publishing Inc. have developed our privacy and records
policy in full conformance with Alberta's Freedom of Information and Protection of Privacy Act. We are committed
to providing our customers with optimum service while protecting their privacy and safeguarding their personal
information.
Student records are kept for a minimum of six years and, at the discretion of CASTI, these records may be
destroyed thereafter. Student records are released only after a written request is received by the student. Records
are not released to third parties without the written permission of the student. CASTI does not sell, rent, give, or
share customer information to third parties.
While our web site provides links to other related web sites, we are not responsible or liable for the information or
the privacy practices on other sites. We suggest that you read the privacy statements on each web site that you
visit.
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A WORLD LEADER
In Codes and Standards Training
Codes and Standards Training Institute (CASTI) was founded in 1982 when John E. Bringas, P.Eng., taught our
first course in welding metallurgy. Since then, CASTI has presented over 1,500 courses internationally,
specializing in the area of engineering codes and standards (e.g., API, ASME, ASTM, CSA, NACE, ISO, etc.).
The CASTI instructor staff includes members of many codes and standards committees, as well as globallyrecognized professional engineers with international accreditations.
CASTI technical courses are developed for inspectors, engineers, technologists, designers, supervisors,
maintenance, and quality assurance personnel who work for owners-users such as petrochemical plants,
refineries, gas plants, power plants, oil/gas pipelines, pulp and paper mills, municipalities, or those who work for
engineering procurement companies, inspection companies, fabricators, and regulators in governing jurisdictions.
OUR INSTRUCTIONAL PHILOSOPHY
To ensure the highest quality education, all courses are developed and taught by highly knowledgeable and
experienced instructors who are or have been Code committee members. As an IACET Training Provider, CASTI
training ensures course development, delivery, and evaluation in accordance with the IACET Standard 1, which is
recognized worldwide (http://www.iacet.org/iacet-standard/ansiiacet-standard). We not only teach "what" is in the
Code or Standard, but, more importantly, "why" it is there.
TUITION TAX CREDIT
CASTI is a certified educational institution approved by the Minister of Human Resources and Social
Development Canada. Accordingly, students may claim the fees paid to CASTI for purposes of the Tuition,
Education and Textbook Tax Credits, provided that all appropriate criteria for eligibility have been met. Please
contact the Canada Revenue Agency to inquire about your specific eligibility.
CONTINUING EDUCATION UNITS (CEU)
CASTI is an Authorized Provider for the International Association for Continuing
Education and Training (IACET), 8405 Greensboro Drive, Suite 800, McLean,
VA 22102. In obtaining this approval, CASTI has demonstrated that it complies
with the ANSI/IACET Standards, which are widely recognized as standards of
good practice internationally. As a result of their Authorized Provider
membership status, CASTI is authorized to offer IACET CEUs for its programs
that qualify under the ANSI/IACET Standards. One CEU is equal to ten contact
hours of participation in an organized continuing education experience under
responsible sponsorship, capable direction, and qualified instruction. Only
IACET Authorized Providers, who undergo a strict evaluation by continuing
education peers, can award the IACET CEU. For APEGGA members, one CEU
is equal to ten professional development hours.
SPECIAL DISCOUNTS
First course Full price
Additional courses 5% discount
CASTI offers discounts to individuals who register in multiple courses. The same individual must be attending all
courses within the calendar year to qualify for a discount. Discounts are based on descending value of courses
the highest-priced course is paid in full, and then additional course registrations will receive a 5% discount.
CASTI offers a 10% discount for group bookings of five participants or more. The individuals in a group must be
attending the same course in order to qualify. Contact CASTI to learn more.
Codes and Standards Training Institute (CASTI)
20510544 106 Street NW, Edmonton AB T5H 2X6
www.casti.ca
casti@casti.ca
Tel: 780-424-2552
Fax: 780-421-1308
IN-HOUSE TRAINING
CUSTOMIZED TRAINING SOLUTIONS
ADVANTAGES OF IN-HOUSE TRAINING
In-house training is a cost-effective way to provide customized training for small groups or whole departments
with the convenience of having training done at your facility or a nearby site to accommodate your staff
schedules.
CASTI training allows you to gain thorough knowledge of the most up-to-date codes, regulations, technological
advances, resources, and trends. With better understanding of the important underlying principles behind codes
and standards, your company will gain efficiencies and avoid costly errors.
CASTI can adapt the content of any of our standard open-enrollment courses to suit your requirements or we can
develop a custom course specifically targeting your companys needs. In addition, you may wish to include your
companys QMS, WPR, and other such documents to tailor the training to your everyday operations.
WHY CHOOSE CASTI?
CASTI has presented over 1,500 courses internationally, specializing in the area of engineering codes and
standards (e.g., API, ASME, ASTM, CSA, NACE, ISO, etc.). The CASTI instructor staff includes members of
many codes and standards committees as well as globally-recognized professional engineers with international
accreditations.
With over 40 different courses, CASTI has become a world leader in the field of codes and standards training.
A COST EFFECTIVE TRAINING SOLUTION
CASTIs training instructors are prepared to travel to your site to present your course. As a result, our in-house
training service allows customers to make significant financial savings on items such as staff accommodation and
travel, as well as venue costs.
To add to these savings, CASTI Learning Advantage (CLA) online lessons are also available to allow more
content coverage; in addition, course delivery is convenient for your staff so there are minimal disruptions to your
everyday business.
INSTRUCTOR AVAILABILITY & TRAINING DATES
To avoid disappointment, CASTI recommends booking in-house training courses at least six months in advance.
This will help in securing instructor availability for dates suitable to your schedule.
We welcome your no-obligation inquiry to discuss your exact training needs.
NEXT STEP
For inquiries, please complete the In-House Training Request Form. A CASTI representative will contact you to
discuss the details of your training request as soon as possible.
Including any specific topics of interest and the goals you wish to achieve through training is helpful to provide,
along with the background (job title and level of experience) of the individuals you would like to train, the number
of people you would like to train, and the approximate dates you would like to deliver the training program. A
representative will contact you to discuss how we may assist you.
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no
10-15
15-20
20+
What is the background of the target audience for this training course?
___# of EIT/2 yr. Eng. Tech
___# of Inspectors
3 days
___# of Engineers
4 days
5 day
Other: ______
Please note: The length of CASTI public courses are designed to allow coverage of all topics outlined in
the course descriptions. Requests for shortened course lengths will require omitting some of the course
topics.
Please provide a detailed description of your training needs/goals and customization requests:
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
Are you interested in CLA online training in addition to an in-classroom training course?
yes
no
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BENEFITS OF TRAINING
Invest in Your Career. Your education is like a business investment. Although it takes time and
money up-front to complete your courses and obtain certification, you will see an excellent return on
an investment that will continue to give back throughout your entire career.
Enhance Your Skills. Ensuring that your knowledge and skills are up-to-date with the trends
affecting your industry is important so employers will continue to view you as a valuable asset to the
company. By continuing your education, you can learn new skills and specializations that will allow
you to become a more versatile employee and increase your long-term value to employers.
Demonstrate Value To Employers. An excellent way to demonstrate to employers that you are
committed to your career is by attending training courses. By investing time and money in
continuing your education, you will send a powerful message to employers that you are serious
about improving your education and applying new skills to your job. Employers are more likely to
hire and retain professionals who show the desire and commitment for lifelong learning and many
even provide tuition reimbursement as added encouragement.
Leverage past experience. Earning additional credentials will attest to your capability and is also a
good source of knowledge and networking. It will also significantly improve your marketability. The
more certifications obtained the better likelihood of achieving the supervisor or managerial levels.
Discover Your Dream Job. From welder to inspector, the best way to learn more about a potential
career in supervisory and managerial positions is through training and certification. By continuing
your education, you can discover a dream job that is less physically demanding and increases your
earning potential.
Increase Your Earning Potential. If you are looking to achieve a higher salary over the life of your
career, then get trained and certified. Not only will you increase your marketability to employers, but
you will experience a significant increase in income.
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After becoming either an API 510, 570, or 653 inspector, the inspector can further their career
development by obtaining the three API advanced knowledge certifications (see Box E1, E2, and E3):
Note: The API 571, 577, and 580 Advanced Knowledge Certifications can now be obtained at
any time if the candidate meets the qualifying requirements and they can be taken prior to the
basic API certifications (API 510, 570, and 653). However, CASTI highly recommends completing
at least one of the basic programs to build a foundation of knowledge prior to writing the
advanced knowledge certifications.
This CASTI Inspector Career Path will achieve the status of a "complete pressure equipment inspector" who has
obtained:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Although achieving all of these certifications is not necessary to be employed as a welding or pressure equipment
inspector, the more certifications one can achieve, the more employable that person becomes.
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CASTI LEARNING
ADVANTAGE (CLA)
HOW TO REGISTER
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INTRODUCTION TO
ASME PRESSURE
EQUIPMENT CODES
ASME B31.1, B31.3, B&PV SECTIONS IIA, IIC,
VIII-1, AND IX
Course Type: HYBRID
Pre-Classroom Online Lessons: 16 hours
Classroom Days: 4 Days
Accreditation: 3.2 CEUs + 1.6 CEUs*
The pre-classroom online study is an integral part of
this training course. To optimize the learning
experience, registrants are expected to complete the
pre-classroom online study prior to class as preparation
for the in-classroom instructor-led training.
OBJECTIVES
Introducing the novice code user to navigating the
codes will familiarize the user with finding many of the
major topics in the various codebooks. It will also assist
the new code user in understanding how the codes
interact with each other and with jurisdictional bodies
and regulations.
RECOMMENDATION
This course should be taken prior to any Inspector
Certifications and is highly recommended for those with
limited ASME Code experience.
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Introduction to Buckling
Design Rules
- Shells for external pressure
- Heads for external pressure
- Flat covers
- Openings
- Sizing of Stiffeners
Design for External Loadings
Design of Nozzles for Piping Reactions
- WRC Bulletins 107, 297 and 368
Definition of Joint Categories and Joint
Efficiencies
- Fabrication Requirements
- Post weld heat treatment (PWHT)
- Tolerances
- Non-destructive examination (NDE)
- Welding requirements and weld details
- Carbon and low alloy material requirements
- High alloys
- Heat treated materials
Testing requirements
Overpressure protection requirements
Stamping and documentation requirements
Introduction to Flange design
Appendices
Comparison with Division 2
Research and development work being performed
- PVRC and elsewhere
Design Example Problems
Open Discussion
Questions and Answers
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OBJECTIVES
This is an introductory course to provide the basic
understanding of the fabrication, inspection, and testing
portions of ASME Section VIII, Division 1. Principles of
design will also be discussed but not in sufficient detail
for this course to be considered a new construction
design course. ASME Section VIII, Division 1, deals
only with new construction; however, the application of
the Code principles will be extrapolated in this course to
deal with operation and maintenance issues and how
those work with API 510 for post construction
inspection, repairs, and alterations. The course also
includes a brief introduction to ASME Section II, Part A,
(i.e., ferrous material standards) and to ASME Section
IX Welding and Brazing Qualifications.
WHO SHOULD ATTEND
Inspectors, engineers, maintenance, and QA personnel
who work for owner-user companies, inspection
companies, fabricators, maintenance service and repair
companies, inspection companies, EPC contractors,
and others who want to gain an understanding of the
principles and applications of ASME Section VIII,
Division 1.
This course will also assist with AWS CWI and CSA
W178.2 exam candidates who plan to write the ASME
Section VIII, Division 1, code exam. However, being an
exam candidate is not required. This course is also
recommended for general knowledge.
TOPICS
Introduction
- Understanding codes and standards
- History of pressure equipment codes
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ASME B31.3
CODE DESIGN REQUIREMENTS FOR
PROCESS PIPING
Course Type: CLASSROOM
Classroom Days: 4 Days
Accreditation: 3.2 CEUs
OBJECTIVES
When even a close study of a code on its own may not
produce a clear conclusion, this course brings an
understanding of the pressure and thermal stress
design requirements of ASME B31.3 Code by going
beyond the literary words of the Code with explanations
of code intent and related code interpretations. This is
accomplished through various teaching methods,
including numerous real-life practical examples with
many photos of actual plant piping and pipeline
situations in many different locations worldwide.
Showing real-life engineering experiences through
these photos enriches the practical approach taken to
explain the Code.
Codes and Standards Training Institute (CASTI)
20510544 106 Street NW, Edmonton AB T5H 2X6
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ASME B31.3
MATERIALS, FABRICATION, INSPECTION, AND
TESTING REQUIREMENTS FOR PROCESS PIPING
Course Type: HYBRID
Pre-Classroom Online Lessons: 24 hours
Classroom Days: 4 Days
Accreditation: 3.2 CEUs + 2.4 CEUs*
The pre-classroom online study is an integral part of
this training course. To optimize the learning
experience, registrants are expected to complete the
pre-classroom online study in preparation for the inclassroom instructor-led training.
OBJECTIVES
This
introductory
course
provides
a
basic
understanding of the materials, fabrication, inspection,
and testing portions of ASME B31.3 for new
construction and how it may be applied for post
construction inspection, repairs, and alterations. To
achieve these objectives, the first three days cover
ASME B31.3 and the last day covers API 570. The
course also includes an introduction to ASTM material
standards and AWS filler metal standards.
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WELDING
FUNDAMENTALS
Course Type: HYBRID, OPTIONAL EP
Pre-Classroom Online Lessons: 32 hours
Classroom Days: 4 Days
Accreditation: 3.2 CEUs + 3.2 CEUs*
Alberta Welding Examiner Papers #1 and #3 are
covered. The pre-classroom online study is an integral
part of this training course and must be completed prior
to the course start date for exam candidates to comply
with the CASTI Exam Preparation Guarantee Policy.
OBJECTIVES
To introduce the various welding and cutting processes,
this course gives an understanding of AWS filler metals
specifications, types of welding flaws, related ASME
Section V requirements for NDE, and the QA systems
necessary for welder performance qualification as
described in the Alberta Welding Examiner Syllabus for
Papers #1 and #3. This course is also an excellent
learning experience for people seeking a general
knowledge in welding and related NDE.
WHO SHOULD ATTEND
Inspectors, welders, welding supervisors, quality control
personnel, technologists, and engineers involved with
welding for new fabrication, repairs, maintenance, and
inspection for pressure vessel or piping.
This course is also designed to assist Alberta Welding
Examiner Paper #1 and Paper #3. However, being an
exam candidate is not required. This course is also
recommended for general knowledge.
TOPICS
Introduction to Arc Welding Processes
Shielded metal arc welding (SMAW)
- Gas tungsten arc welding (GTAW)
- Gas metal arc welding (GMAW)
- Submerged arc welding (SAW)
- Flux-cored arc welding (FCAW)
- Selection of arc welding processes
- Advantages and limitations of each process
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Workshop
Hands-on visual examination of welder performance
test coupons and acceptance criteria to ASME
Section IX and B31.3 occur under the instructor's
supervision using similar weld samples found in
Alberta Welding Examiner Paper #3.
Introduction to Quality Control
Review of a quality control system for pressure
equipment welder performance qualification,
covering:
- Concepts, goals, purpose, scope
- Roles, responsibilities and duties of personnel
- Elements of a quality control manual (i.e.,
performance qualification testing of pressure
welders)
- Relationship to codes and regulations
- Accredited organizations
- Testing standards and procedures
REQUIRED CODE DOCUMENTS
ABSA Welding Examiner exam candidates preparing to
write the Alberta Welding Examiner Papers #1 or #3 are
required to bring the related ASME Codes to the exam.
These code documents can be purchased from CASTI
and are available as a package only, rather than
individually.
Note: Only the specific portions of the codes,
standards, and documents required for the exam are
supplied in the document package.
API 650
WELDED TANKS FOR OIL STORAGE
Course Type: CLASSROOM
Classroom Days: 4 Days
Accreditation: 3.2 CEUs
OBJECTIVES
The design requirements of API Standard 650 will be
explained and their application demonstrated through
example problems. Material, fabrication, and erection
documentation requirements will also be reviewed.
Course participants will gain the knowledge for design
of safe and economical storage tanks used in the
petroleum and chemical industries. In addition to a
general review of API Standard 650, an introduction to
tank inspection and evaluation in conformance with API
Standard 653 is included.
WHO SHOULD ATTEND
Engineers, inspectors, and experienced operators with
technology backgrounds who are involved in the
construction, inspection, maintenance, and repairs of
tanks for safe operations in the plant.
Codes and Standards Training Institute (CASTI)
20510544 106 Street NW, Edmonton AB T5H 2X6
TOPICS
API Standard 650 and Related Standards
Materials
- Code materials, selection, rules
- Material requirements and the importance of
material toughness, and so on
Design
- Introduction to the three methods of shell design
One-foot method
Variable-design-point method
Elastic-shell-analysis method
Design Rules
- Tank shells
- Shell openings
- Flush-type fittings
- Tank roofs
Joint Design
- Roof to shell joints
- Floor joints
Checking Tanks
- Product loads and internal pressure
- Vacuum conditions
- Wind and seismic loads
- Temperature and heating operations
- Live loads and API load combinations
Fabrication and erection
Inspection and welding
Other material applications including stainless
steel tanks
Nondestructive examination and testing
Documentation
API Standard 650/653
- Types of tank inspections in API 653
- Tank evaluation methods
- Inspection scheduling
- Tank repairs and alterations, including NDE and
testing
- Recordkeeping and documentation requirements
API Standard 620
- Design
- Design rules for tank shells, openings, flush-type
fittings, and tank roofs
- Joint design
- Welding
- Construction and inspection
- Examples
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TOPICS
REQUIRED CODE DOCUMENTS
Introduction to Carbon and Alloy Steel Metallurgy
All participants must bring the API 620, 650, and 653
- Basic carbon steel metallurgy and using the FeCodes to this class. These code documents can be
Fe3C phase diagram in practical terms
purchased from CASTI.
- Basic alloy steel metallurgy for high and low
temperature service
- Common heat treatments for carbon and alloy
steels
Material test reports and their meaning
DAMAGE MECHANISMS AFFECTING FIXED
EQUIPMENT IN THE REFINING INDUSTRY
Introduction to Stainless Steel Metallurgy
- Types and classification of stainless steels
Course Type: HYBRID, OPTIONAL EP
- General corrosion resistance of stainless steels
Pre-Classroom Online Lessons: 4 hours
(i.e., advantages and disadvantages)
Classroom Days: 4 Days
- General introduction to the weldability of stainless
Accreditation: 3.2 CEUs + 0.8 CEUs*
steels and affect welding on corrosion resistance
The pre-classroom online study is an integral part of
Base Metal and Filler Metal Specifications
this training course and must be completed prior to the
ASME Section II Parts A and C
course start date for exam candidates to comply with
- Classification of steels UNS, SAE, ASTM, ASME
the CASTI Exam Preparation Guarantee Policy.
- ASME SA-105, SA-53, SA-106, SA-333, SA-516,
SA-240
OBJECTIVES
AWS/ASME classification of filler metals, SFA No.,
To improve safety, reliability and minimize liability of
F No., and A No
fixed equipment by learning common damage
- Material test reports and their meaning
mechanisms in the refining and petrochemical industry
as covered in API 571. The roles of the engineer and
Welding Metallurgy of Carbon and Alloy Steels
inspector in identifying affected materials and
- Weldment and metallurgical heat affected zones
equipment, critical factors, appearance or morphology
using fundamental principles of welding metallurgy
of damage, prevention and mitigation, inspection, and
- Use of carbon equivalence to predict weldability
monitoring will be covered to introduce the concepts of
- Hydrogen-assisted cracking related to welding
service-induced deterioration and failure modes. This
(e.g., toe cracking, cold cracking, delayed cracking,
course is intended for anyone interested in gaining a
HAZ cracking, underbead cracking, etc.)
fundamental understanding of damage mechanisms.
- Preheating and post-weld heat treatment in
practical terms to avoid cracking, improve
RECOMMENDATION
weldability, and resist weld related failures
A thorough understanding of the damage mechanisms
covered in API RP 571 will greatly assist with API 579
and API 580/581 evaluations.
API RP 571
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RECOMMENDATION
A thorough understanding of the damage mechanisms
covered in API RP 571 is critical to API 579-1/ASME
FFS-1 assessment.
Having knowledge of the API RP 571 code or having
taken CASTI's API RP 571 Damage Mechanisms
Affecting Fixed Equipment in the Refining Industry
course in advance is highly recommended. However,
these are not prerequisites.
WHO SHOULD ATTEND
This course is ideal for inspectors, engineers, and
technologists who are involved in performing API 579-1
evaluations, inspecting and analyzing pressure vessels,
pressure piping, tanks, and pipelines for safe operation
when there is a change in service temperature, or
where they have been found to be damaged, distorted,
cracked, blistered, or experiencing metal loss.
TOPICS
Scope of API 579-1
- Responsibilities of owner, user, inspector, and
engineer
General Assessment Method
- Data requirements
What is required
Who is responsible
How is data obtained and organized
- Remaining strength factor
- Need for in-service monitoring (inspection
frequency)
Remaining Life Determination
Brittle Fracture Resistance
- Governing thickness concept (as per ASME
Section VIII)
- Stress ratio
- Hydrostatic testing
- Thin wall considerations
Metal Loss Evaluation
- Point thickness methodology
- Grid thickness methodology
- Supplemental loading
- ASME B31.1 and B31.3 flexibility analysis
- Pitting evaluation
Problem-Solving Workshops
- HIC and SOHIC Evaluation
- Blisters and hydrogen induced cracking
Lamination Evaluation
REQUIRED CODE DOCUMENTS
Participants will find that bringing a copy of the API 5791 Code and a calculator to the course is useful. This
code document can be purchased from CASTI.
CSA Z662
CONSTRUCTION AND INSPECTION
REQUIREMENTS FOR PIPELINES
Course Type: CLASSROOM
Classroom Days: 4 Days
Accreditation: 3.2 CEUs
OBJECTIVES
Understand the basics of CSA Standard Z662 for
pipeline construction, including scope, design,
materials, welding, installation, inspection, and testing
requirements for new construction, and post
construction repairs and maintenance work. This is an
introductory level seminar for individuals with limited
pipeline training or experience. Upon completion,
attendees will appreciate basic pressure design
calculations, differences between low and high strength
materials (i.e., CSA, API, ASTM), notch toughness
requirements, material test reports and markings, basic
properties of pipeline coatings, effects of shop and field
bending (i.e., hot, induction, cold), CSA welding
qualifications, ASME welding qualifications, pig barrel
design and fabrication, drawings, basic pipeline
construction methods and installation requirements,
visual inspection, nondestructive inspection, sour
service
requirements,
pressure
testing,
and
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Construction Practices
- Importance of specifications/contracts
- Inspection and quality control
- Care and handling of line pipe
- Bending of pipe
- Record keeping; Z662 Section 10
- Construction of non-steel lines
- Construction of distribution lines
Joining
- Z662 Section 7
- Welding procedure specifications; Z662 Sections 7
and 10
- Welder qualification; Z662 Sections 7 and 10
- Welded joint design and fit-up considerations
- Mechanical joints
- Special requirements for aluminum
- Joint quality requirements
Hydrostatic Testing
- Test-pressure-to-operating-pressure ratio; Z662
Section 4 8
- Hold-time/leak test; Z662 Section 8
- Pressure reversals
- Optimum tests for new pipe
- Optimum tests for revalidating existing pipeline
Operations and Maintenance Procedures
- Z662 Section 10
- Manuals, emergency response plans; Z662 Section
10
- In-line inspection
- Records
- Personnel training
- Integrity Management; Z662 Section 10 and
Appendix N
- Corrosion control prevention and mitigation; Z662
Section 9
- Z662 Section 9
- Change of service; Z662 Section 10
Pipeline Repairs
- Evaluation of Defects
- Engineering assessments; Z662 Chapter 10
- Critical engineering assessments; Z662 Appendix J
and K
- Defects that can be repaired; Z662 Section 10
- Types of repair methods; Z662 Section 10
REQUIRED CODE DOCUMENT
Bringing a copy of the CSA Z662 Standard to the
course is useful.
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Interpretations Workshop
Interpretation exercises will provide each participant
with practical working knowledge of MR0175/ISO
15156 and MR0103. Subsequent to each workshop
exercise, the official interpretation published by ISO
and NACE will be discussed in detail to better
understand the intent of the
REQUIRED CODE DOCUMENTS
All participants must bring NACE MR0175/ISO 15156
and MR0103 to this class.
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API 510
CLA PRESSURE VESSEL INSPECTOR
EXAM PREPARATION
Course Type: HYBRID, EP
Pre-Classroom Online Lessons: 40 hours
Classroom Days: 6 Days
Accreditation: 4.8 CEUs + 4.0 CEUs*
This CLA exam preparation (EP) course includes a
mandatory self-guided pre-classroom online portion that
must be completed before the course start date and
post-classroom online self-study material after the
course. Completion of these is recommended to
maximize success and to take advantage of the CASTI
Exam Preparation Guarantee Policy.
Note: Prior ASME code experience is recommended
before taking this course. For individuals without prior
ASME code experience, taking the CASTI Introduction
to Pressure Equipment Codes or the CASTI ASME
Section IX course in advance is highly recommended.
OBJECTIVES
This course is designed to maximize your success in
passing the API Pressure Vessel Inspector Certification
Examination by learning how to:
understand what the API Body of Knowledge
requires exam candidates to know;
efficiently reference the API and ASME Codes
during the API ICP examination; and
complete all calculations required of exam
candidates during the API ICP examination.
TOPICS
API ICP exam candidates are expected to have a broad
base of general knowledge and experience covering all
topics described in the API Body of Knowledge. Topics
listed in the API Body of Knowledge will be discussed in
this training course. This is an exam preparation course
and will focus only on the exam elements.
This training course includes all of the following:
Pre-classroom online training lessons
- Study of API and ASME Codes
- Reviewing example problems and detailed
solutions
- Solving practice problems and reviewing detailed
solutions
In-classroom training
- Six days of instructor-led review and discussion of
API and ASME Codes
Post-classroom online training lessons
- Two practice exams with answer keys and detailed
math solutions for home study
Review session
- A half-day instructor-led review of math problem
solutions from post-classroom practice exams the
day before the exam
REQUIRED CODE DOCUMENTS
All participants must bring the API and ASME Code
documents referenced in the API Effectivity Sheet. Be
sure to obtain the correct editions of each document as
noted on the API Effectivity Sheet.
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API 570
CLA PIPING INSPECTOR
EXAM PREPARATION
Course Type: HYBRID, EP
Pre-Classroom Online Lessons: 40 hours
Classroom Days: 6 Days
Accreditation: 4.8 CEUs + 4.0 CEUs*
This CLA exam preparation (EP) course includes a
mandatory self-guided pre-classroom online portion that
must be completed before the course start date and
post-classroom online self-study material after the
course. Completion is recommended to maximize
success and to take advantage of the CASTI Exam
Preparation Guarantee Policy.
Note: Prior ASME code experience is recommended
before taking this course. For individuals without prior
ASME code experience, taking the CASTI Introduction
to Pressure Equipment Codes or the CASTI ASME
Section IX course in advance is highly recommended.
OBJECTIVES
This course is designed to maximize your success in
passing the API Piping Inspector Certification
Examination by learning how to:
understand what the API Body of Knowledge
requires exam candidates to know;
efficiently reference the API and ASME Codes
during the API ICP examination; and
complete all calculations required of exam
candidates during the API ICP examination.
TOPICS
API ICP exam candidates are expected to have a broad
base of general knowledge and experience covering all
topics described in the API Body of Knowledge. Topics
listed in the API Body of Knowledge will be discussed in
this training course. This is an exam preparation course
and will focus only on the exam elements.
This training course includes all of the following:
Pre-classroom online training lessons
- Study of API and ASME Codes
- Reviewing example problems and detailed
solutions
- Solving practice problems and reviewing detailed
solutions
In-classroom training
- Six days of instructor-led review and discussion of
API and ASME Codes
Post-classroom online training lessons
- Two practice exams with answer keys and detailed
math solutions for home study
Review session
- A half-day instructor-led review of math problem
solutions from post-classroom practice exams the
day before the exam
REQUIRED CODE DOCUMENTS
All participants must bring the API and ASME Code
documents referenced in the API Effectivity Sheet. Be
sure to obtain the correct editions of each document as
noted on the API Effectivity Sheet.
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API 653
CLA ABOVEGROUND STORAGE TANK
EXAM PREPARATION
Course Type: HYBRID, EP
Pre-Classroom Online Lessons: 40 hours
Classroom Days: 6 Days
Accreditation: 4.8 CEUs + 4.0 CEUs*
This CLA exam preparation (EP) course includes a
mandatory self-guided pre-classroom online portion that
must be completed before the course start date and
post-classroom online self-study material after the
course. Completion is recommended to maximize
success and to take advantage of the CASTI Exam
Preparation Guarantee Policy.
Note: Prior ASME code experience is recommended
before taking this course. For individuals without prior
ASME code experience, taking the CASTI Introduction
to Pressure Equipment Codes or the CASTI ASME
Section IX course in advance is highly recommended.
OBJECTIVES
This course is designed to maximize your success in
passing the API Aboveground Storage Tank Inspector
Certification Examination by learning how to:
understand what the API Body of Knowledge
requires exam candidates to know;
efficiently reference the API and ASME Codes
during the API ICP examination; and
complete all calculations required of exam
candidates during the API ICP examination.
TOPICS
API ICP exam candidates are expected to have a broad
base of general knowledge and experience covering all
topics described in the API Body of Knowledge. Topics
listed in the API Body of Knowledge will be discussed in
this training course. This is an exam preparation course
and will focus only on the exam elements.
This training course includes all of the following:
Pre-classroom online training lessons
- Study of API and ASME Codes
- Reviewing example problems and detailed
solutions
- Solving practice problems and reviewing detailed
solutions
In-classroom training
- Six days of instructor-led review and discussion of
API and ASME Codes
Post-classroom online training lessons
- Two practice exams with answer keys and detailed
math solutions for home study
Review session
- A half-day instructor-led review of math problem
solutions from post-classroom practice exams the
day before the exam
REQUIRED CODE DOCUMENTS
All participants must bring the API and ASME Code
documents referenced in the API Effectivity Sheet. Be
sure to obtain the correct editions of each document as
noted on the API Effectivity Sheet.
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TOPICS
The classroom portion of this course contains three
parts, which are listed below.
Welding Inspection Fundamentals (3 days)
This portion of the course will prepare exam
candidates to write the two-hour fundamentals exam
and includes the new updated AWS Welding
Inspection Technology (WIT) textbook and workbook
with over 500 sample exam questions. The WIT text
book lessons that will be covered include:
- Welding Inspection and Certification
- Safe Practices for Welding Inspectors
- Metal Joining and Cutting Processes
- Weld Joint Geometry and Welding Symbols
- Documents Governing Welding Inspection and
Qualification
- Metals Properties and Destructive Testing
- Metric Practice for Welding Inspection
- Welding Metallurgy for the Welding Inspector
- Weld and Base Metal Discontinuities
- Visual Inspection and Other NDE Methods and
Symbols
Practical Visual Inspection Workshop (1-1/2 days)
This portion of the course will prepare exam
candidates to write the two-hour Practical exam and
includes the AWS Visual Inspection Workshop
reference manual with sample examples questions.
Topics covered include:
- Terms and definitions
- Introduction to visual welding inspection
- Weld and base metal discontinuities
- Measurements of welds
ASME Code Clinic (1-1/2 days and optional
evening tutorial sessions)
This portion of the course will prepare exam
candidates to write the two-hour ASME code
endorsement exam that includes:
- ASME Section IX
- ASME Section VIII-1
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EXAM INFORMATION
Note: Online lessons will be available two months prior
Candidates writing the AWS CWI exam must apply for to the course start date. Please register in advance to
the exam separately from course registration.
ensure adequate time to complete the pre-classroom
online lessons prior to the course start date.
CASTI does not receive any information from AWS
concerning the specific contents of the exams and does WHY SHOULD I ATTEND
not determine who is qualified to write the exam.
The CASTI CSA W178.2 Level 1 Welding Inspector
Exam Preparation course is the only comprehensive
CODE ENDORSEMENTS
training program that prepares participants to write all
- AWS D1.1 Structural Steel
four exam parts of the CSA W178.2 Welding Inspector
- AWS D1.2 Structural Aluminum
Certification. In addition, CASTI is the only trainer that
- AWS D1.5 Bridge Welding
offers exam preparation code endorsement training for
- AWS D15.1 Railroad
CSA W178.2 Welding Inspector Certifications.
- AWS D17.1 Aerospace
- API-1104 Pipeline
WHO SHOULD ATTEND
- Structural Drawing Reading
This course is intended for inspectors, NDE examiners,
- ASME Section IX, B31.1, and B31.3
Alberta welding examiners, experienced welders,
(Available Online)
welding supervisors, quality control personnel,
- ASME Sections VIII, Division 1, and Section IX
technologists, and engineers who want to obtain the
(Available Online)
CSA W178.2 Level 1 welding inspector certification
and, by reciprocity, the AWS Certified Associate
More Online Code Endorsements Courses
Welding Inspector accreditation.
Coming SoonExclusively at CASTI
TOPICS
Welding Inspection*
- preparation for 75 multiple choice within a two-hour
exam
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EXAM INFORMATION
The CSA W178.2 Level 1 Welding Inspector
Certification is broken up into four exams:
- Welding Inspection*, closed-book
- Practical Visual Inspection
EXAM PREPARATION
- CSA Standard W178.2, open-book
- Product Category and Standard/Code (ASME
Course Type: HYBRID, EP
B31.3: Process Piping), open-book
Pre-Classroom Online Lessons: 32 hours
Classroom Days: 6 Days
*Note: At the end of the CASTI course, candidates may Accreditation: 4.8 CEUs + 3.2 CEUs*
qualify for exemption of the Welding Inspection exam
portion of this certification. See Welding Inspection This CLA exam preparation (EP) course includes a
Exemption Requirements (next section) for more mandatory self-guided pre-classroom online portion that
information.
must be completed before the course start date and
post-classroom online self-study material after the
CASTI provides this course to help candidates prepare course. Completion is recommended to maximize
for the CSA W178.2 Level 1 Welding Inspector success and to take advantage of the CASTI Exam
Certification. However, the CSA W178.2 exams are Preparation Guarantee Policy.
administered by the Canadian Welding Bureau (CWB).
All exam candidates must apply directly through CWB Note: Prior ASME code experience is recommended
to write the exams.
before taking this course. For individuals without prior
ASME code experience, taking the CASTI Introduction
WELDING INSPECTION EXEMPTION REQUIREMENTS
to Pressure Equipment Codes course or the CASTI
This course is approved by the Canadian Welding ASME Section IX course in advance is highly
Bureau (CWB) for exemption from the closed-book recommended.
Welding Inspection portion of the CSA W178.2 Level 1
Welding Inspector Certification. This exemption is OBJECTIVES
equivalent to that which is given to candidates who To achieve the CSA W178.2 Level 2 Welding Inspector
have completed the CWB modules.
Certification and, by reciprocity, also achieve the AWS
Certified Associate Welding Inspector accreditation.
To qualify for exemption, students must:
This course also prepares exam candidates to write the
- complete the pre-classroom online lessons
ASME B31.3 code endorsement exam as part of this
covering Welding Inspection, including answering
certification.
all questions, prior to writing the Welding Inspection
two-hour closed-book in-classroom examination on Note: Online lessons will be available two months prior
the last day of the in-classroom training;
to the course start date. Please register in advance to
- receive a minimum mark of 70% for the preensure adequate time to complete the pre-classroom
classroom online Welding questions; and
online lessons prior to the course start date.
- receive a minimum mark of 70% for the inclassroom Welding Inspection two-hour
WHY SHOULD I ATTEND
closed-book exam administered by CASTI on the
The CASTI CSA W178.2 Level 2 Welding Inspector
last day of the in-classroom training.
Exam Preparation course is the only comprehensive
training program that prepares participants to write all
CODE ENDORSEMENTS
four exam parts of the CSA W178.2 Welding Inspector
- CSA W47.1 and W59 Steel Construction
Certification. In addition, CASTI is the only trainer that
- CSA W47.2 and CSA W59.2 Aluminum
offers exam preparation code endorsement training for
Construction
CSA W178.2 Welding Inspector Certifications.
- ABS Ships and Floating Marine Structures
- CSA S473 Mobile Drilling Units and Steel Fixed
WHO SHOULD ATTEND
Offshore Structures
Inspectors, NDE examiners, Alberta welding examiners,
- CSA Z662 Oil and Gas Pipeline Systems
experienced welders, welding supervisors, quality
- API 650 Welded Tanks for Oil Storage
control personnel, technologists, and engineers who
- ASME Section VIII-1 and ASME Section IX
want to obtain the CSA W178.2 Level 2 welding
Pressure Vessel Construction (Available Online)
inspector certification, and by reciprocity, the AWS
- ASME B31.3 Process Piping (Available Online)
Certified Associate Welding Inspector accreditation.
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TOPICS
Welding Fundamentals and Welding
Inspection
- Preparation for 150 multiple choice questions and 5
essay questions within a three-and-a-half-hour
exam
Practical Visual Inspection
- Preparation for viewing sample welds and
answering 10 questions about them within a
half-hour exam
CSA Standard W178.2
- preparation for 15 multiple choice questions within
a half-hour exam
- see Exam Information below for additional
information
Product Category and Standard/Code
Industrial Pipe ASME B31.3 Process Piping or
Pressure Vessel Construction ASME Section VIII-1
and IX
- preparation* for 45 multiple choice questions within
a two-hour exam
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CASTI
ONLINE
ASME
Americ
an Weld
ing Soc
iety
API
CASTIs Learning Advantage (CLA) Online Training Courses offer flexibile, convenient,
time saving, cost saving advantages to getting the education you need to get ahead.
CASTI e-Instructor support
accessible 24/7 almost anywhere you have a PC and an internet connection
self-study material with explanations and sample questions throughout
code book navigation tutorials
exam preparation courses include complete practice exams
solutions reference the corresponding code paragraphs for better understanding
assessment-based: questions are submitted online and automatically graded
AVAILABLE NOW. REGISTER TODAY!
CSA W178.2 Code Endorsement Exam Preparation
AWS CWI Code Endorsement Exam Preparation
In-Service Pressure Vessel Inspector Certification
GET ONLINE. GET CERTIFIED. GET HIRED. GET AHEAD.
e-Instructor support
simple online access using a web browser (see Minimum System Requirements below)
study material with explanations and sample questions throughout
code book navigation tutorial
3 practice exams
solutions to questions include references to the corresponding paragraph of the exam document(s)
all study material sample questions and practice exam questions are submitted online and automatically
graded
COURSE LENGTH
Online lessons are available for six months from the date of registration or until your scheduled exam date,
whichever occurs first. Please register your exam dates to unlock additional online practice exams.
MINIMUM SYSTEM REQUIREMENTS FOR THE CLA ONLINE STUDY
-
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Design Registration
TOPICS
The following topics are covered as they relate to the
Alberta In-Service Pressure Vessel Inspector
Certification:
Welding
Provincial Legislation
- Alberta Safety Codes Act and Regulations for
Pressure Equipment
CSA Standard B51 - Boiler, Pressure Vessel, and
Pressure Piping Code
Codes and Standards Adopted As Regulations
- ASME Boiler and Pressure Vessel (Sections I to IX)
- ASME Pressure Piping Codes (B31.1, B31.3, B31.5,
B31.9)
- ASME CSD-l, Controls and Safety Devices for
Petroleum Gases
- ANSI K61.1, Safety Requirements for the Storage
Code
- MSS Standard Practice SP-25, Standard Marking
Service Inspections
EXAM DETAILS
The examination is open book and consists of 100
multiple choice questions. The time allowed for
examination is 3 hours. The candidate must obtain
70% of the marks to pass the examination. The
questions are broken down and graded in the 15 areas
identified in the Inspector Certification Examination
Syllabus (AB-59).
REQUIRED CODE DOCUMENTS
Please refer to the Inspector Certification Examination
Syllabus (AB-59) for a better understanding of the
authorized reference materials you may use during the
exam.
CASTI will provide a list of published legislation and
some ASME Code portions that are available for free
download for course participants upon registration.
Other ASME Code documents required for this exam
are available for purchase from CASTI; however, there
are additional reference materials you will need as
outlined in the AB-59 syllabus.
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ASME B31.3
TOPICS
The following topics are covered as they relate to the
CSA W178.2 Code Endorsement Exam:
TOPICS
The following topics are covered as they relate to the
AWS CWI Code Endorsement Exam:
Code Applications:
Material and Design
Fabrication
Inspection
Qualification
Preparation for 2 hour exam
EXAM DETAILS
The examination is open-book. The time allowed for
examination is 2 hours. The candidate must obtain a
mark of 72% to pass the examination. All exam
candidates must apply directly to the American
Welding Society (AWS) to write the examination.
REQUIRED CODE DOCUMENTS
All participants must have the relevant code
document(s) as they pertain to the code endorsement
exam being written.
ASME Section IX (2010 Edition w/2011 Addenda)
select portions only, B31.1, and B31.3 (2010
Editions)
ASME Section VIII, Div.1 and IX (2010 Editions
w/2011 Addenda) select portions only
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Kamran Mokhtarian, P.E., has 40 years of experience in all aspects of pressure vessels
design fabrication and maintenance. Mr. Mokhtarian received his Masters of Science degree
from Northwestern University. Since 1985, he has contributed to the ASME B&PV Code by
participating in several committees. As vice chairman of Subcommittee VIII, he has been
responsible for some of the improvements to this code and has chaired the special group on
interpretations of Subcommittee VIII. He is currently the chairman of the Pressure Vessel
Research Committee (PVRC), a member of ASME Post Construction Committee, and a
member of API-ASME joint Committee on Fitness-for-Service.
Todd Smith has worked as a welder between 1991 and 2008; completing his Alberta
apprenticeship and becoming a B Pressure welder certified in multiple processes and materials
and owning and managing his own portable welding business. Throughout this time Todd
welded in many areas of industry, including structural steel, equipment manufacturing,
cryogenic vessel fabrication, pressure piping fabrication in shop and facility settings and
pipeline and drilling rigs.
Todd Smith has over 20 years of welding and pressure equipment experience. Completing his
Alberta apprenticeship, Mr. Smith became a B Pressure welder certified in multiple processes
and materials. Over his welding career, he has been involved in many areas of industry,
including structural steel, pulp and paper, equipment manufacturing, cryogenic vessel
fabrication, pipeline and drilling rigs, as well as pressure piping fabrication in both shop and
facility settings. His integrity management and inspection work has involved the review and
development of QA/QC procedures, Quality Management System manuals and welding
procedures, as well as and pressure equipment inspection, welder performance qualification
testing and ISO 9001 audits. Mr. Smith is certified as an API 510, 570, 653, 577, and 571
inspector. He is also a CSA W178.2 Level II Welding Inspector, AWS Certified Welding
Inspector, Alberta Welding Examiner, and Alberta In-service Pressure Vessel Inspector.
Richard J. DePue is the Lead Auditor and QA/QC Inspection Manager of Certified Welding
and Testing with over 27 years of welding related experience. Some of his responsibilities
include conducting and coordinating visual and NDE inspections, AWS welding inspector
training, and project surveillance/auditing activities. He holds a M.Sc. Degree in Technology
Education Administration and is an AWS Senior Certified Welding Inspector, AWS Certified
Welding Educator, AWS Certified Radiographic Interpretation, NY State Public School
Certified Teacher in Metal Trades, ASNT Level III - MT, PT, VT. Mr. DePue started his
technical career as a welder in 1981 and in concert with his formal education and many
technical certifications; he enjoys sharing his knowledge and experience throughout his
training courses.
Alwyn Kaye, M.Eng., P.Eng., graduated from the University of Alberta in 1989 with a Master
Degree in Metallurgical Engineering (Welding) and from the University of Canterbury in 1980
with a Mechanical/Materials Engineering degree. He has over 27 years of experience in
fabrication, construction, design, management, inspection and research. He has a strong
technical background, specializing in technical project management by hands on outcome
success in difficult and unusual plant problems. He has engineered original innovations,
repairs, patents and practical solutions to cost saving designs and field problems in the
pressure equipment, process piping, storage tanks, and pipeline industries.
Mr. Kaye's field experience includes plant shutdowns, welding, equipment remediation and
certification as a National Board Boiler Inspector SCO Cert.#2567, API 510, 570, and 653
certified inspector, AWS Welding Inspector, ASNDT/CGSB Level 1 and 2, MT, PT, UT and
Level 1 RT (lapsed).
Alwyn Kaye is an accomplished CASTI instructor, having taught in Canada and internationally
with excellent reviews and comments.
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