SAMPLE MastercamX8 Lathe TrainingTutorial
SAMPLE MastercamX8 Lathe TrainingTutorial
SAMPLE MastercamX8 Lathe TrainingTutorial
IMPERIAL
TRAINING
TUTORIAL
SERIES
Notice
In-House Solutions Inc. reserves the right to make improvements to this manual at any time and without
notice.
Disclaimer Of All Warranties And Liability
In-House Solutions Inc. makes no warranties, either express or implied, with respect to this manual or
with respect to the software described in this manual, its quality, performance, merchantability, or
fitness for any particular purpose. In-House Solutions Inc. manual is sold or licensed "as is." The entire risk
as to its quality and performance is with the buyer. Should the manual prove defective following its
purchase, the buyer (and not In-House Solutions Inc., its distributer, or its retailer) assumes the entire
cost of all necessary servicing, repair, of correction and any incidental or consequential damages. In no
event will In-House Solutions Inc. be liable for direct, indirect, or consequential damages resulting from
any defect in the manual, even if In-House Solutions Inc. has been advised of the possibility of such
damages. Some jurisdictions do not allow the exclusion or limitation of implied warranties or liability for
incidental or consequential damages, so the above limitation or exclusion may not apply to you.
Copyrights
This manual is protected under International copyright laws. All rights are reserved. This document may
not, in whole or part, be copied, photographed, reproduced, translated or reduced to any electronic
medium or machine readable form without prior consent, in writing, from In-House Solutions Inc.
Trademarks
Mastercam is a registered trademark of CNC Software, Inc.
Microsoft, the Microsoft logo, MS, and MS-DOS are registered trademarks of Microsoft Corporation;
N-See is a registered trademark of Microcompatibles, Inc.; Windows 7 and Windows 8 are registered
trademarks of Microsoft Corporation.
MASTERCAM SHORTCUTS
MASTERCAM SHORTCUTS
Icon Function
Keyboard
Shortcut
Icon Function
Keyboard
Shortcut
Analyze entities
F4
AutoSave
Alt+A
Alt+F12
Alt+C
Pan
Arrow keys
Configure Mastercam
Alt+F8
Ctrl+V
Copy to clipboard
Ctrl+C
Ctrl+Y
Cut to clipboard
Ctrl+X
Shift+Ctrl+R
Delete entities
F5
Repaint
F3
Alt+D
Rotate
Alt+Arrow keys
Exit Mastercam
Alt+F4
Select all
Ctrl+A
Alt+F1
Alt+G
GviewBack
Alt+3
Shading on/off
Alt+S
GviewBottom
Alt+4
Alt+F9
GviewFront
Alt+2
F9
GviewIsometric
Alt+7
Alt+T
GviewLeft
Alt+6
GviewPrevious
Alt+P
Ctrl+U, Ctrl+Z
GviewRight
Alt+5
Alt+F2
GviewTop
Alt+1
Help
Alt+H
Ctrl+F1
Hide entities
Alt+E
F1
Level Manager
Alt+Z
Zoom/unzoom by 5%
Page Up/Page
Down
Alt+X
CUSTOMIZE MASTERCAM
CUSTOMIZE MASTERCAM
Create Your Own Keyboard Shortcuts
Tutorial
Geometry Functions
Create Rectangle
Create Line Parallel
Create Chamfer
Create Fillet
Edit Trim Entities
Face
Roughing
Finish
Face
Roughing
Finish
Groove- Multiple Chains
Drilling
Face
Canned Rough
Canned Finish
Groove - Straight grooves
Groove - Rough Angled Grooves
Groove - Finish - Custom tool
Cutoff
Create Rectangle
Create Parallel Line
Create Line Endpoints
Edit Trim Divide
Edit Trim 2 Entities
Face
OD Rough - Quick
OD Finish - Quick
Drill
ID Rough
ID Finish
ID Groove -multiple chains
Cutoff
#1
#2
#3
#4
Tutorial
Geometry Functions
Face
Rough OD
Finish OD
Groove
Thread
Drill
Stock Flip
Face
Rough OD
Finish OD
Groove
Thread
Drill
Create Rectangle
Create Parallel Line
Create Line Endpoints
Create Fillet
Edit Trim
Create Chamfer
Create relief Groove
Line tangent to two arcs
Rotate
Bolt circle
Translate copy
Face
Rough OD
Finish OD
Groove
Thread
Center Drill
Stock Advance
Lathe Tailstock
Groove
Cutoff
#5
#6
#7
TABLE OF CONTENTS
Table of Contents
Getting Started ........................................................................................................... 1
Tutorials:
Tutorial #1 - Face, Roughing & Finish Toolpaths ..................................................................................15
Tutorial #2 - Groove - Multiple Chains & Drilling Toolpaths................................................................. 59
Tutorial #3 - Canned Rough & Finish, Groove At An Angle, Custom Tool & Cutoff Toolpaths ...........121
GETTING STARTED
Tutorial #4 - ID Rough, Finisg & Groove Toolpaths ............................................................................
201
Tutorial #5 - Thread Toolpath and Stock Flip ..................................................................................... 271
Tutorial #6 - Stock Advance & Lathe Tailstock ................................................................................... 377
Tutorial #7 - VTL Toolpaths.................................................................................................................463
TUTORIAL #2
Page|59
TUTORIAL #21
Page |60
PART SETUP:
TUTORIAL #21
PART SETUP:
SETUP SHEET:
Page|77
TUTORIAL #21
NOTE: If the Lathe Machine Group is not displayed in the Toolpaths Manager, see Getting Started page 12.
If another machine is already selected, to remove it see Tutorial 7 page 465.
Select the plus sign in front of Properties in the Toolpaths Manager to expand the Toolpaths Group Properties.
Page |78
TUTORIAL #21
Choose the Properties button to set up the stock for the Left Spindle.
Page|79
TUTORIAL #21
Define the stock by setting the stock geometry to Cylinder and entering the stock dimensions. Ensure you
enable use margins and enter in the values as shown in Figure: 9.0.2.
Figure: 9.0.2
NOTE: The stock model that you create can be displayed with the part geometry when viewing the file or the
toolpaths, during backplot, or while verifying toolpaths. You can create stock on the left or right spindle.
Select the OK button to exit the Stock Setup page.
Ensure that Left spindle is selected and then select the Properties button in the chuck jaws area as shown.
Page |80
TUTORIAL #21
Make the necessary changes to define the chuck size, the clamping method and the stock position. Ensure that
you choose the clamping method OD#1 as shown.
Page|81
TUTORIAL #21
Toolpath Preview:
TOOLPATHS
Face.
Page |82
TUTORIAL #21
Select the OD Rough Right -80 Degree Tool and enter in the comment as shown.
NOTE: The Feed Rate and the Spindle Speeds are based on the Mastercam Tool Definitions. They can be
changed at any time, based on the material that you are going to machine.
Page|83
TUTORIAL #21
Select the Face Parameters tab and make all of the necessary changes as shown.
Entry Amount sets the height at which the tool rapids to or from the part.
Rough Stepover sets the roughing pass value.
Finish Stepover sets the finish pass value.
Overcut Amount determines how far past the center of the part the tool will cut.
Retract Amount determines the distance the tool moves away from the face of the part before it moves to
the start of the next cut.
Stock to Leave sets the remaining stock after the tool completes all passes.
Cut away from the center line sets the tool to start cutting closest to the center line and cut away from the
center line at each pass.
Once you have entered in all of the information select the OK button to exit the Face Properties.
Page |84
TUTORIAL #21
Make sure that the toolpaths are selected (signified by the green check mark on the folder icon). If the
operation is not selected choose the Select all operations icon.
Select the Backplot tab and have the following settings enabled as shown.
Select the Home tab and make sure that you have the following settings on as shown.
To fit the workpiece to the screen, right mouse click in the graphics window and select the Fit.
TYou can step through the Backplot by using the Step forward
or Step back
buttons.
Page|85
TUTORIAL #21
Select the Play Simulation button in the VCR bar to run Backplot.
Move the mouse wheel somewhere close to the midpoint of the part and scroll up to zoom in.
The toolpath should look as shown.
From Mastercam Backplot Home tab, switch to Verify and leave the settings for the Visibility and Focus as
shown in Figure: 12.0.1.
Figure: 12.0.1
Select the Play Simulation button in the VCR bar to run Verify.
Page |86
TUTORIAL #21
To see the part from an Isometric view right mouse click in the graphics window and select Isometric as shown.
To fit the workpiece to the screen, right mouse click in the graphics window again and select the Fit.
NOTE: To rotate the part, move the cursor to the center of the part and click and hold the mouse wheel and
slowly move it in one direction.
To Zoom In or Out hold down the mouse wheel and scroll up or down as needed.
Page|87
TUTORIAL #21
Toolpath Preview:
TOOLPATHS
Rough
NOTE: The chaining mode is Partial by default. You will have to select the first
entity and the last entity of the contour.
Page |88
TUTORIAL #21
NOTE: Make sure that the chaining direction is CCW, otherwise select the Reverse button in the Chaining
dialog box.
Select Entity B as shown.
Page|89
TUTORIAL #21
Select the Rough Parameters tab and make any necessary changes as shown.
Depth of cut sets the amount of material to be removed during each pass.
Equal Steps sets the Depth of Cut value to the maximum amount of material that the tool can remove at each
pass to ensure equal passes.
Minimum cut depth sets the minimum cut that can be taken per pass.
Stock to leave in X sets the remaining stock in the X axis after the tool completes all passes.
Stock to leave in Y sets the remaining stock in the Y axis after the tool completes all passes.
Entry Amount sets the height at which the tool rapids to or from the part.
Page |90
TUTORIAL #21
Select the Lead In/Out button and choose the Lead Out tab to extend the end of the contour as shown.
Adjust Contour allows you to extend or shorten the contour by an amount or by adding a line.
Feed Rate allows you to specify a custom feed rate for the Lead In/Out.
Exit Vector allows you to create a tangent arc move or perpendicular move to start the toolpath. You can also
manually define an entry/exit vector or let the system automatically calculate a vector for you.
Page|91
TUTORIAL #21
Page |92
TUTORIAL #21
Toolpath Preview:
Select Toggle Toolpath Display on selected operations to turn the toolpath display off.
NOTE: You can also use ALT + T to toggle toolpath display on or off.
Page|93
TUTORIAL #21
TOOLPATHS
Finish.
Select the Last button in the Chaining dialog box as shown.
Page |94
TUTORIAL #21
Select the OD -35 Degree Finish Right tool from the tool list and enter in the comment.
NOTE: The Feed Rate and Spindle Speed are based on the Mastercam Tool Definition.
Page|95
TUTORIAL #21
Select the Finish Parameters tab and make all of the necessary changes as shown.
Select the Lead In/Out button, choose the Lead Out tab, and extend the end of the contour by 0.125 as shown.
Page |96
TUTORIAL #21
Page|97
TUTORIAL #21
STEP 15: GROOVE THE PART USING THE MULTIPLE CHAINS METHOD
Groove toolpaths are used for machining indented or recessed areas that can not be machined by roughing toolpaths or
tools. In this toolpath we will use a tool the same width as the groove to machine the groove in one pass.
Toolpath Preview:
TOOLPATHS
Groove.
Page |98
TUTORIAL #21
Choose Multiple Chains when the Grooving Options dialog box opens up as shown.
1 Point allows the user to select points from the graphics area to identify a groove.
2 Points allows you specify a groove by indicating the top corner of the groove and the point in the lower
opposite corner.
3 Lines allows you to select three lines from the graphics screen to define the groove shape.
Chain allows you to chain a more complex shape to define a groove by chaining on-screen geometry.
Multiple Chains allows you to chain multiple grooves by chaining on screen geometry.
Manual Point Selection Allows you to manually select points from the graphics area.
Window Point Selection Allows you to create a window in the graphics area and chains all of the points within
the window.
Select the OK button to exit the Grooving Options dialog box.
The Chaining method should be set to Partial by default.
[Select the entry point or chain the inner boundary] Zoom in if needed and select Entity A in the direction
shown as the first entity.
[Select the last entity] Select Entity B as last entity for the first groove as shown.
Page|99
TUTORIAL #21
[Select the inner boundary or select the retraction point or select done] Select Entity C as the first entity as
shown.
[Select the last entity] Select Entity D as last entity for the second groove as shown.
Page |100
TUTORIAL #21
Select the OD Groove Center Medium tool from the tool list and enter in the comment as shown.
Select the Groove Shape Parameters tab enable Use stock for outer boundary as shown.
Page|101
TUTORIAL #21
Select the Groove rough parameters tab and make sure the parameters are set as shown.
Cut Direction determines the direction that the tool will rough the groove (positive, negative, bi-directional
or chain).
Stock Clearance determines the point up to which the tool retracts after each pass.
Stock Amount sets the remaining stock left by the previous operation.
Stock to leave in X sets the remaining stock in the X axis after the tool completes all rough passes.
Stock to leave in Z sets the remaining stock in the Z axis after the tool completes all rough passes.
Rough Step sets the amount of material to be removed with each roughing pass. It can be set as a number of
steps, a step amount or as a percentage of the tool width.
Backoff % sets how far the tool backs away from the wall of the groove before it retracts.
Page |102
TUTORIAL #21
Select the Groove Finish Parameters tab and make any necessary changes as shown.
Direction for 1st Pass determines the direction that the tool will finish the groove (CCW - Starting on the right
wall or CW - starting with the left wall.) With the first pass of a finish toolpath; the tool cuts down on one wall
of the groove to the groove floor and then retracts out of the groove. On the second pass, the tool cuts down
the opposite wall of the groove to the groove floor, moves across the groove floor to the point where the first
pass ended.
Retraction Moves sets the retract moves to Rapid moves or with the Feed Rate.
Finish Stepover value sets the maximum amount of material the tool will remove with the finish pass. Allows
you to get a warning if you enter two tools with the same number.
Stock to leave in X sets the remaining stock in the X-axis after the tool completes all finish passes.
Stock to leave in Z sets the remaining stock in the Z-axis after the tool completes all finish passes.
Overlap Distance from 1st corner sets the amount the tool cuts across the floor before retracting out of the
groove.
Overlap between passes sets the amount the tool overlaps the first pass before it retracts.
Wall Backoff % sets how far the tool backs away from the wall of the groove after the first pass before it
retracts.
Page|103
TUTORIAL #21
Select the Lead In button and change the First pass lead in entry vector to Tangent as shown.
Tangent creates a tangent entry vector to the first move in the finish pass to allow the tool to smoothly
engage into the groove.
Select the Second pass lead in tab and change the entry vector to Tangent as shown.
Page |104
TUTORIAL #21
Page|105
TUTORIAL #21
Toolpath Preview:
TOOLPATHS
Drill.
NOTE: The Lathe Drill Parameters dialog box will automatically open, no chaining is needed, because
Mastercam drills along the center line to create the toolpath, the drill depths are specified within the dialog
box.
Page |106
TUTORIAL #21
Select the 0.25" Diameter Center Drill from the tool list and enter in the comment as shown.
Page|107
TUTORIAL #21
Select the Simple Drill tab, and change the parameters to match the screenshot as shown.
Page |108
TUTORIAL #21
Page|109
TUTORIAL #21
Toolpath Preview:
TOOLPATHS
Drill.
Select the 0.25" Drill from the tool list and enter in the comment as shown.
Page |110
TUTORIAL #21
Select the Simple Drill tab and make the changes as shown.
Page|111
TUTORIAL #21
STEP 18: RUN THE POST PROCESSOR TO OBTAIN THE G-CODE FILE
Post Processing refers to the process by which the toolpaths in your Mastercam part files are converted to a format that
can be understood by your machine tools control. A special program reads your Mastercam file and writes the appropriate
NC code.
Select the Post Selected operations button from the Toolpath Manager.
Page |112
TUTORIAL #21
In the Post Processing window, make all of the necessary changes as shown to the below.
NC File enabled, allows you to keep the NC file and to assign the same name as the MCX file.
Edit enabled allows you to automatically launch the default editor.
Page|113
TUTORIAL #21
The Mastercam Code Expert window will be launched and the NC program will appear as shown.
Select the "X" Box in the upper right corner to exit the editor.
Page |114
INDEX
Numerics
A
Acceleration Clearance ................................. 322
Adjust Contour ................................................ 44
Advanced Tailstock ....................................... 443
Angled Groove .............................................. 173
Anticipated Pull Off ....................................... 322
Arc Tangent With Dynamic Tangency ........... 281
Attributes .......................................................... 7
C
Canned Finish Toolpath ................................ 161
Canned Rough Toolpath ............................... 154
Center Drill .................................................... 234
Chamfer Entities ........................................... 290
Change The Main Level ................................. 468
Circle Center Point ........................................ 139
Color ................................................................. 7
Corner Geometry .......................................... 192
Create Line Perpendicular ............................ 127
Create Polar Lines ........................................... 70
Creating A Lathe Tool Library ....................... 547
Cut Away From The Center Line ..................... 36
Cut-off Toolpath ........................................... 190
D
Depth Of Cut ................................................... 43
Direction for 1st Pass ............................103, 170
Down Cutting ................................................ 417
Drill Toolpath ................................................ 106
E
Edit .................................................................. 52
End Position .................................................. 320
Entry Amount ...........................................36, 43
Equal Steps ..................................................... 43
Exit Vector ...................................................... 44
F
Face Toolpath ................................................. 34
Filleting Wireframe Geometry ..................24, 74
Finish Stepover ............................................... 36
Finish Toolpath ............................................... 47
First Pass Lead In ..................................104, 171
Function Prompt ............................................... 4
I
Included Angle .............................................. 320
Inside Diameter Finishing ............................. 245
Inside Diameter Grooving ............................. 251
Inside Diameter Roughing ............................ 241
L
Lead .............................................................. 320
Level .................................................................. 7
Line Endpoint .................................................. 23
M
Major Diameter ............................................ 320
Manual Point Selection ................................... 99
Minimum Overlap Angle ................................. 44
Minor Diameter ............................................ 320
MRU Toolbar ..................................................... 4
Multiple Chains ............................................... 99
N
NC File ............................................................. 52
O
Open A Solidworks File ................................. 466
Origin ................................................................ 4
Overcut ......................................................... 322
Overcut Amount ............................................. 36
Overlap Amount ............................................. 44
Overlap Between Passes ......................103, 170
P
Parallel Lines ................................................... 19
Planes ............................................................... 7
Posting A File .................................................. 52
Q
Quick Finish Toolpath ................................... 231
Quick Mask Toolbar .......................................... 4
Quick Rough Toolpath .................................. 223
Quiz Answers ................................................ 559
Page|563
INDEX
R
Rectangle ........................................................ 18
Redo ........................................................19, 125
Relief Grooves .............................................. 283
Reorganizing The Toolbars ............................... 6
Retract Amount .............................................. 36
Retract Radius ............................................... 192
Ribbon Bar ........................................................ 4
Rough And Finish An Inside Diameter .......... 505
Rough Overlap Parameters ............................. 44
Rough Stepover .............................................. 36
Rough Toolpath .............................................. 40
S
Saving The File ................................................ 27
Scale .................................................................. 4
Second Pass Lead In ..............................104, 171
Select A Machine ............................................ 29
Set Up The Stock ...............................29, 78, 143
Slice ............................................................... 471
Spin ............................................................... 471
Start Position ................................................ 320
Status Bar .......................................................... 4
Stock Advance .............................................. 441
Stock Flip ....................................................... 332
Stock To Leave ................................................ 36
Stock To Leave In X .........................43, 103, 170
Page |564
T
Thread Angle ................................................ 320
Thread Toolpath ........................................... 317
Toolbar States ................................................. 10
Toolpath Manager ............................................ 9
Toolpaths/Solid Manager ................................. 4
Trim 1 Entity ................................................... 25
Trim Divide ..................................................... 71
Turn Profile ................................................... 470
U
Undo .......................................................19, 125
Use Stock For Outer Boundary ....................... 45
V
View Port XYZ Axes ........................................... 4
W
Wall Backoff % ......................................103, 170
Window Point Selection ................................. 99
Work Coordinate System (WCS) ....................... 7
X
X Tangent Point ............................................ 192
Z
Z Depth ............................................................. 7
TRAINING
TUTORIAL
SERIES
ISBN 1-77146-047-4
1-77146-045-8
1-77146-046-6
www.inhousesolutions.com
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