ljv7000 Ka
ljv7000 Ka
ljv7000 Ka
T H E WORLDS FASTEST
3 D LASER INSPECTION S Y S T E M
64,000 profiles per second allows precision inspection
of even the most difficult parts
http://www.keyence.com/movies/ljv
LJ-V7000 Series
1
Revolutionary Speed
and Stability
What makes a 3D laser system
that is truly useful inline?
Modern manufacturing continuously seeks to improve product
quality, improve defect detection, and increase yield. This means that
inspection systems need to continuously improve their performance to
provide a means to reach these goals.
KEYENCEs revolutionary LJ-V7000 Series 3D inspection system is
designed from the ground up to allow inspection of any production
target at high speed in extreme detail.
http://www.keyence.com/movies/ljv
Applications
Before entering the cell, the orientation and shape of the target are
scanned and the feedback is sent to the robot. This system allows the
robot to perform high-speed, high-accuracy operations in dynamic
conditions.
Cylindrical lens
GP64-Processor
Measurement principle
A laser beam that has been expanded into a band shape is
diffusely reflected from the surface of the target. This reflected
light is formed on the HSE3-CMOS and by detecting changes
in the position and shape of the reflection, it is possible to
measure the position of various points along the surface of
the target.
Worlds first
2D Ernostar lens
HSE3-CMOS
The LJ-V7000 Series is the first 3D laser inspection system in the world to adopt a blue laser. A sharp line beam is
formed on the light-receiving element by focusing a short wavelength 405 nm laser to its diffraction limit with a 2D
Ernostar lens. This generates a stabilized high-precision profile ensuring optimal accuracy and limiting image blur.
Also, the output intensity of the laser source has been optimized to provide a clear return even on targets with a wide
range of reflectivities.
Red laser (conventional)
Worlds first
KEYENCE has developed the worlds first double polarization function, which distinguishes and cancels stray
reflections that normally pose an obstacle to measurement. The transmitted beam is polarized in both the X and
Y axes, and captured data is analyzed for each of these components. Stray reflections will generate significant
differences in the amount of received light for X-polarization and Y-polarization, and this characteristic is used to
compensate for areas of the image affected by such reflections. The power of this function is demonstrated in the
measurement of metallic targets with complex shapes and complicated areas.
Stray reflections -> A large difference in light intensity is generated
between (1) and (2).
Generated profile
HSE3*-CMOS
The LJ-V7000 Series is equipped with the newly developed HSE3-CMOS. In addition to improved speed, the
dynamic range has been further enhanced to be well above that of conventional light receiving elements. Even with
an extremely short exposure time of 15.6 s, the LJ-V7000 can reliably measure a range of surfaces from black
(small amount of reflection) surfaces to those with luster (large amount of reflection) simultaneously.
* HS=High Speed E3 =Enhanced Eye Emulation
CMOS
Dynamic range
300x
Dynamic range
(Conventional 2D
systems)
64x
E3-CMOS
(High-end 2D
systems)
Newly developed
HSE3-CMOS
(LJ-V7000)
GP64-Processor
The custom developed GP64 processor, exclusive to the LJ-V7000, is designed to provide high speed parallel data
processing. This allows the system to maintain a 64 kHz output frequency while maximizing output stability and
accuracy.
Reading (1)
High-resolution
subpixel processing
Reading (2)
Subpixel (1)
High-accuracy
linearization processing
Subpixel (2)
Linearization (1)
Linearization (2)
Data output
64 kHz
Conventional systems have difficulty generating tight profile spacing on rapidly moving targets. At a speed of
6.4 m/s, conventional systems could at most generate a 24.3 mm 0.92" profile pitch.
Types of measurements
Center position
Angle
Height
Distance
Height difference
Width
Bottom height/position
Cross-section area
Ease-of-use
Types of measurements
Measurement example
(PC board assembly verification)
Scanning the measurement target
Measurement
area (1)
(Peak height)
Measurement
area (2)
(Average height)
-> X adjustment
Measurement tool
Measurement tool
If the target
becomes
misaligned...
Adjustment
The measurement tool tracks target.
Conventional Systems
LJ-V7000
Measurement area (1)
If the position
of individual
targets becomes
misaligned...
Adjustment
Because position adjustment was applied
to a single side as reference, measurement
could not be properly performed.
Conventional Systems
Head A
Measurement
area
Head A
If the workpiece
tilts...
Head B
10
LJ-V7000
Head B
Measurement
area
The actual thickness is a different value.
Head A
Measurement
area
Adjustment
Head B
Measurement
area
The correct thickness can be measured.
Production focused
The LJ-V7000 provides onboard support for high frequency encoder inputs allowing precise control over the
position of profile samples.
High-flex cable
All LJ-V7000 systems use high-flex cabling rated for robot installation.
Both the laser sensor head and cable provide an IP67 enclosure rating.
This allows the sensor head to be installed in most production environments without the need for costly
additional enclosures.
All sensor head models are tested to an IEC-68-2-29 shock resistance standards allowing worry free
installation on robots and other moving components.
11
USB
RS-232C
PC
Analog voltage
Profile data
Ethernet
PLC, etc.
USB
OK/NG judgment
Ethernet
USB
RS-232C
I/O
The LJ-V7000 is equipped with a large-capacity memory buffer that can temporarily store large amounts of data
to the controller. With standard settings, over 60,000,000 measurement data points or 250,000 profiles can be
stored in onboard memory. In addition, the data buffer can be read at any time, even when the system is actively
storing additional data.
Data buffer
Storage
Up to 250,000 profiles
Reading
Storage
Conventional system
Target (1)
measurement
Target (1)
reading
Target (2)
measurement
Target (2)
reading
LJ-V7000
Target (1)
measurement
Target (2)
measurement
Target (1)
reading
Target (3)
measurement
Target (2)
reading
Target (4)
measurement
Target (3)
reading
12
Data output is
independent of
current processing
state.
Profile data
Gigabit Ethernet
Profile data
The LJ-V7000 Series has now been equipped with a TOE (TCP/IP off-road engine) specifically
for processing high-speed communication. This achieves high throughput that does not affect
CPU load. With this it is possible to maintain a 64,000 Hz output frequency.
In addition to advanced on-board processing capabilities, the LJ-V7000 also provides full
support for external processing of acquired profile data. In addition to published interface
libraries, sample interface code is available in several programming languages.
Linearized Z axis
measurement data
1 Easy installation
When using a 3D camera, the laser light source and receiver (camera) are
independent of each other, greatly complicating on-site installation and
adjustment. With the LJ-V, the laser light source and receiver are contained in a
single body, making transmitter to receiver mounting adjustment unnecessary.
This also ensures that the transmitter and receiver maintain this alignment
regardless of machine use.
LJ-V7000 Series
3D camera
Generated profile
2 No linearization required
When using a 3D camera, the height of individual pixels and pixel pitch vary due
to the relative positions of the laser light source and the receiver, requiring onsite linearization following installation. With the LJ-V Series, the output data in
pre-linearized by the controller without the need for additional post-processing.
LJ-V
Generated profile
It is possible to obtain
the real measurements
and the same profile no
matter where
measurement is
performed within the
measurement area.
13
Scan
Multi-screen function
It is possible to simultaneously monitor
multiple screens, including measurement
values, measurement profiles, height
image displays (grayscale displays), and
measurement value trend graphs. Screen
size and location is fully adjustable allowing
custom interface designs.
Measurement
value monitor
Profile display
14
Simple setup
Simple step by step setup
Intuitive layout easily guides any user
through setup procedures.
The software provides an easy to use interface for accessing profile data and the
data storage functions. In addition, the LJ Navigator 2 software is equipped with
various analysis functions, which can be useful for the verification of defects
and for research and development.
The LJ Navigator 2 software allows active monitoring of all I/O terminals. This
greatly simplifies initial setup and troubleshooting.
15
High-accuracy
Mid-range
LJ-V7060K
LJ-V7060
LJ-V7080
(mm)
(inch)
(mm)
(inch)
(mm)
(inch)
450
17.72"
450
17.72"
450
17.72"
400
15.75"
400
15.75"
400
15.75"
350
13.78"
350
13.78"
350
13.78"
300
11.81"
300
11.81"
300
11.81"
250
9.84"
250
9.84"
250
9.84"
200
7.87"
200
7.87"
200
7.87"
150
5.91"
150
5.91"
150
5.91"
100
3.94"
100
3.94"
100
3.94"
50
1.97"
50
1.97"
50
1.97"
0
0
Width8 mm 0.31"
Width14 mm 0.55"
Width8 mm 0.31"
47 mm 1.85"
54.6 mm 2.15"
62.2 mm 2.45"
Measurement range
54.6 7.6 mm 2.15" 0.3"
Measurement
range
Repeatability
0
0
Z-axis
X-axis
14 mm 0.55"
Z-axis
X-axis
5 m 0.20 Mil
Width13.5 mm 0.53"
Width15 mm 0.59"
Width15 mm 0.59"
52 mm 2.05"
60 mm 2.36"
68 mm 2.68"
Measurement range
60 8 mm 2.36" 0.31"
Measurement
range
Repeatability
Z-axis
60 8 mm 2.36" 0.31"
0.4 m 0.02 Mil
Width32 mm 1.26"
103 mm 4.06"
Width39 mm 1.54"
Measurement range
80 23 mm 3.15" 0.91"
Measurement
range
Repeatability
Z-axis
80 23 mm 3.15" 0.91"
X-axis
32 mm 1.26"
Z-axis
X-axis
10 m 0.39 Mil
Monitor
Display output
unit
LJ-VM100
Controller
LJ-V7001(P)
Controller variation
16
0
0
Controller
Width25 mm 0.98"
80 mm 3.15"
X-axis 15 mm 0.59"
Z-axis
57 mm 2.24"
Standard type
LJ-V7001
LJ-V7001P
Console
OP-87504
Long range
Ultra-long range
LJ-V720 0
LJ-V730 0
(mm)
(inch)
(mm)
(inch)
450
17.72"
450
17.72"
400
15.75"
400
15.75"
350
13.78"
350
13.78"
300
11.81"
300
11.81"
250
9.84"
250
9.84"
200
7.87"
200
7.87"
150
5.91"
150
5.91"
100
3.94"
50
1.97"
0
0
152 mm 5.98"
Width51 mm 2.01"
200 mm 7.87"
248 mm 9.76"
Measurement
range
200 48 mm 7.87" 1.89"
Measurement
range
Repeatability
155 mm
6.10"
Width110 mm
4.33"
LJ-V Series
Selection guide
300 mm
11.81"
Width180 mm
7.09"
100
3.94"
Width62 mm 2.44"
50
1.97"
Width73 mm 2.87"
0
0
Z-axis
X-axis
62 mm 2.44"
Z-axis
1 m 0.04 Mil
X-axis
20 m 0.79 Mil
17.52"
445 mm
Measurement
range
300 145 mm
11.81" 5.71"
Measurement
range
Repeatability
Width240 mm
9.45"
Optional accessories
Cable connector
Sensor head cable
CB-B3(3 m 9.8')/ CB-B10(10 m 32.8')
RS-232C cable
OP-96368(2.5 m 8.2')
24 VDC constant-voltage
power supply
CA-U3
17
Specifications
Controller/display unit/operating system environment
Controller
Model
LJ-V7001
LJ-V7001P
Max. 2 units
No-voltage input
Encoder input
NPN open-collector output, voltage output (5 V/12 V/24 V), and line-driver output all supported
Trigger inputs
Timing 1, 2 input
Input terminal
block
Auto-zero1, 2 input
Reset 1, 2 input
No-voltage input
Voltage input
Strobe output
Output
terminal block Disable trigger output
Memory FULL output
Ready output
Error output
Ethernet interface
USB Interface
RS-232C interface
Rating
Measurement data output and control I/O (Can select a baud rate of up to 115,200 bits/s)
Voltage
1.3 A or less when connected to 1 head/ 1.9 A or less when connected to 2 heads
0 to +50C 32 to 122F
20 to 85% RH (No condensation)
Weight
Approx. 1500 g
The rating for NPN open-collector output is up to 50 mA (40 V or less), residual voltage of up to 1 V
The rating for PNP open-collector output is up to 50 mA (30 V or less), residual voltage of up to 1 V
The rating for non-voltage input is up to 1 V for ON voltage and up to 0.6 mA for OFF current
The rating for voltage input is a maximum input voltage of 26.4 V, a minimum ON voltage of 10.8 V, and up to 0.6 mA for OFF current
LJ-VM100
Monitor output
Voltage
Power consumption
2.5 W or less
0 to +50C 32 to 122F
Weight
Approx. 400 g
1000BASE-T/100BASE-TX
USB*1
Supported OS
Supported languages*2
CPU
Memory capacity
2GB or more
2D cache memory
2MB or more
10GB or more
Display resolution
Weight
Approx. 400 g
18
Head/cable
LJ-V7060K
LJ-V7060
LJ-V7080
LJ-V7200
LJ-V7300
Specular reflection
Reference distance
54.6 mm 2.15"
60 mm 2.36"
80 mm 3.15"
200 mm 7.87"
300 mm 11.81"
7.6 mm 2.99"
(F.S.=15.2 mm 0.60")
8 mm 0.31"
(F.S.=16 mm 0.63")
23 mm 0.91"
(F.S.=46 mm 1.81")
48 mm 1.89"
(F.S.=96 mm 3.78")
145 mm 5.71"
(F.S.=290 mm 11.42")
110 mm 4.33"
Measurement range
Mounting conditions
Z-axis (height)
X-axis
(width)
Diffuse reflection
NEAR side
8 mm 0.31"
13.5 mm 0.53"
25 mm 0.98"
51 mm 2.01"
Reference distance
14 mm 0.55"
15 mm 0.59"
32 mm 1.26"
62 mm 2.44"
180 mm 7.09"
Far side
8 mm 0.31"
15 mm 0.59"
39 mm 1.54"
73 mm 2.87"
240 mm 9.45"
Laser class
IEC60825-1
FDA(CDRH)
Part 1040.10*11
Output
4.8 mW
10 mW
4.8 mW
Approx. 48 mm 1.89" x 48 m 1.89 Mil Approx. 90 mm 3.54" x 85 m 3.35 Mil Approx. 240 mm 9.45" x 610 m 24.02 Mil
Z-axis (height) *2
1 m 0.04 Mil
5 m 0.20 Mil
X-axis (width) *3
5 m 0.20 Mil
10 m 0.39 Mil
20 m 0.79 Mil
60 m 2.36 Mil
Linearity
Z-axis (height) *4
Profile
Data interval
X-axis (width)
0.05 to*5
0.15% of F.S.
0.1% of F.S.
20 m 0.79 Mil
50 m 1.97 Mil
Environmental
resistance
0.01% of F.S./C
Enclosure rating*7
IP67 (IEC60529)
Ambient temperature*9
0 to +45C 32 to 113F
Vibration resistance
Impact resistance
15 G/6 msec
Material
Aluminum
Weight
Approx. 450 g
Approx. 400 g
*1 This value is from a case in which measurement has been performed with a reference distance at an average frequency of 4096 times.
*2 The measurement targets are KEYENCE standard targets (white diffuse objects). This value is from a case in which the average height of the
default setting area has been measured in height mode. All other settings are default.
*3 The measurement target is a pin gauge. This value is from a case in which the position of the intersection between the rounded surface of the
pin gauge and the edge level has been measured in position mode. All other settings are default.
*4 The measurement targets are KEYENCE standard targets (white diffused objects). The profile data is from a case in which measurement has
been performed with 64x smoothing and 8x averaging. All other settings are default.
*5 The linearity will differ depending on the measurement area. (See the diagram on the right.)
*6 When the measurement area is at its minimum, binning is ON, image capture mode is set to standard, and parallel image capture is ON in
high-speed mode. All other settings are default.
When the measurement area is at its minimum, binning is ON and image capture mode is set to standard in advanced function mode. All other
settings are default.
*7 This value is from a case in which the head cable (CB-B*) or extension cable (CB-B*E) has been connected.
*8 When measuring white paper, this is the illuminance for the light-receiving surface of the sensor head when light has been shined onto white
paper.
*9 Use the sensor head after first mounting it on a metal plate.
*10 Viewing the laser output with certain optical instruments (for example, eye loupes, magnifiers and microscopes) within a distance of 100 mm
3.94 may pose an eye hazard.
*11 The laser classification for FDA (CDRH) is implemented based on IEC60825-1 in accordance with the requirements of Laser Notice No.50.
Approx. 550 g
Approx. 1000 g
4.33"
110
145
5.71"
0.05% of F.S.
7.09"
180
145
5.71"
0.1% of F.S.
9.45"
240
0.15% of F.S.
Cables
Model
CB-B3
Cable type
Cable length
CB-B10
3 m 9.8'
CB-B10E
CB-B20E
Extension cable
10 m 32.8'
5 m 16.4'
10 m 32.8'
20 m 65.6'
Approx. 800 g
Approx. 1500 g
22 mm 0.87"
Enclosure rating*1
IP67 (IEC60529)
CB-B5E
Head cable
PVC
Approx. 250 g
Approx. 750 g
Approx. 400 g
*1 This value is from a case in which the sensor head has been connected. However, the controller side connector is not included.
Regarding cable extension between the head and controller: Up to 2 cables can be connected with the CB-BxxE, and these cables should be kept to a total length of 30 m 98.4' or less.
19
Dimensions
Sensor head
Unit (mm inch)
High-accuracy model
LJ-V7060
11 0.43"
0.83" 21
22
0.87"
65 2.56"
11 0.43"
0.83" 21
20 0.79"
20 0.79"
114.3 4.50"
83.5 3.29"
48.6 1.91"
42 1.65"
13 16
0.51" 0.63"
4 x M3
Depth: 3.5
0.14"
7.6 0.30"
7.6 0.30"
4
0.16"
60
2.36"
110 4.33"
(75 2.95")
59 2.32"
2 x 4.4 0.17"
Mounting hole
35
13.5 0.53"
8 0.31"
8 0.31"
7.6 0.30"
7.6 0.30"
2.4
52.6 0.09"
2.07"
12
0.47"
60
2.36"
35
8
0.31"
28
1.10"
71
2.80"
18.5
0.73"
54.6
2.15"
2 x M4
Depth: 2.8 0.11"
80
3.15"
25
0.98"
11.3 0.44"
8 0.31"
14 0.55"
Measurement
area
4 x M3
Depth: 3.5 0.14"
30
1.18"
96.7
3.81"
54.6
2.15"
42 1.65"
13 16
0.51" 0.63"
2 x 4.4 0.17"
Mounting hole
104.1
4.10"
18.5
0.73"
M4
Depth: 4.2
0.17"
2 x M4
Depth: 2.8
0.11"
M4
Depth: 4.2
0.17"
15 0.59"
Measurement
area
15
0.59"
8 0.31"
8 0.31"
2.4
0.09"
32 1.26"
105 4.13"
0.43" 11
0.79" 20
4 x M4
Depth: 2.8 0.11"
42 1.65"
13 16
0.51" 0.63"
145 5.71"
4 x M3
Depth: 3.5
0.14"
32 1.26"
77
3.03"
30
1.18"
68
2.68"
25
0.98"
4
0.16"
12
0.47"
18
0.71"
200
7.87"
200
7.87"
51 2.01"
48
1.89"
48
1.89"
62 2.44"
Measurement
area
48
1.89"
73 2.87"
20
105 4.13"
48
1.89"
24.2
(75 2.95")
3 x 4.4 0.17"
Mounting hole
Mid-range model
LJ-V7080
0.16"
4
84 3.31"
LJ-V7060
11 0.43"
0.83" 21
20 0.79"
2 x M4
Depth: 6 0.24"
M4
Depth: 2.8
0.11"
42 1.65"
14 16
0.55" 0.63"
96 3.78"
4 x M3
Depth: 3.5
0.14"
0.16" 4
(75 2.95")
71 2.80"
71
2.80"
30
1.18"
62
2.44"
20 0.79"
4
12
0.16"
0.47"
18
0.71"
80
3.15"
80
3.15"
25 0.98"
23
0.91"
23 0.91"
32 1.26"
23
0.91"
2 x 4.4 0.17"
Mounting hole
24
Measurement
area
23 0.91"
38 1.50"
39 1.54"
100 3.94"
16 0.63"
25 0.98"
4 x M4
Depth: 2.8 0.11"
57 2.24"
16 25
0.63" 0.98"
4 x M3
Depth: 3.5
0.14"
173 6.81"
100 3.94"
38 1.50"
(75 2.95")
3 x 5.4 0.21"
Mounting hole
79
3.11"
88
3.46"
50
1.97"
0.79" 20
4
0.16"
30
1.18"
12
0.47"
21.2
300
11.81"
110 4.33"
300
11.81"
Measurement
area
145
5.71"
145
5.71"
180 7.09"
145
5.71"
145
5.71"
240 9.45"
21
Dimensions
Controller
Unit (mm inch)
Multi-function controller
LJ-V7001(P)
88.8 3.50"
153.5 6.04"
26.3
1.04"
DIN rail
mounting unit
35.9
1.41"
178
7.01"
DIN rail
mounting unit
153
6.02"
35.9
1.41"
83.3
3.28"
6 0.24"
83.3
3.28"
6
0.24"
2 x M4
Depth: 6 0.24"
4 x M4
Depth: 6 0.24"
13.2 0.52"
60
2.36"
80 3.15"
16.5
0.65"
14.4 0.57"
80 3.15"
Console
OP-87504
16.5
0.65"
47 1.85"
2
0.08"
0.21"
5.45
1.21"
30.7
41 1.61"
31 1.22"
20.3 0.80"
32
1.26"
7.6 0.30"
Cable length (3 m, 10 m)
(9.8', 32.8')
55 2.17"
0.71"18
14 0.55" 16.5 0.65"
81.5
3.21"
0.51" 13
114.9
4.52"
20
0.79"
4.6
0.18"
4.5 0.18"
Cable length (3 m 9.8')
51 2.01"
0.55"
14
55 2.17"
0.71" 18
0.65"16.5 0.55"14
(CB-B cable side)
22
7.6 0.30"
Cable length (5 m, 10 m, 20 m)
(16.4', 32.8', 65.6')
Monitor
Unit (mm inch)
247.4 97.40"
(Effective display)
0.26"
6.5
186 7.32"
(Effective display)
255
10.04"
240
9.45"
0.39"
10
8.1
0.32"
15 0.59"
360 14.96"
75
2.95"
35 1.38"
1.10"
28
342 13.46"
6 (49.5) (1.95")
0.24"
55.5
2.19"
Panel thickness
(1.6 to 4.0)
(0.06" to 0.16")
Panel mounting
Mounting brackets
Mounting screws
242
9.53"
263 10.35"
(Mounting bracket
dimensions)
157 6.18"
344 13.54"
157 6.18"
334.3
13.16"
187.5
7.38"
315
12.40"
20
315
12.40"
200 7.87"
5
0.20"
4x
.5
R2 10"
2 x R0. 85
3.35"
0.31" 8
45
1.77"
250
9.84"
260 10.24"
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14.998 mm
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