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The World'S Fastest at 64000 PROFILES/SEC.: Speed That Makes in Process 3D Measurement A Reality!

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NEW High-speed 2D/3D Laser Scanner

LJ-V7000 Series

THE WORLD’S FASTEST AT


64000 PROFILES/SEC.
SPEED THAT MAKES IN PROCESS
3D MEASUREMENT A REALITY!

LJ-V7000 Series
2D/3D LASER SCANNER
EVOLVED TO ACHIEVE
THE FASTEST SPEED IN THE WORLD
Improving quality, catching defects, and increasing yield. Every day our customers face the
increasingly difficult push to raise quality control standards and boost yield despite the growing
complexity of parts and manufacturing processes.
KEYENCE is proud to present our highest level of quality management designed to perform
detailed measurement of any product and any profile in one simple package.
The High-speed 2D/3D Laser Scanner LJ-V7000 Series makes these measurements a reality.

High-speed 2D/3D Laser Scanner


LJ-V7000 Series

2
WORLD’S FASTEST!

SAMPLING AT 64000 PROFILES/SEC.


The LJ-V Series has realised the fastest sampling speed in the world for
2D laser measuring instruments.* This makes it possible to measure, in
high definition, the profiles of products, without missing a single one, that
are fed past the measuring instrument at extremely high speeds.
For example, the LJ-V Series can measure targets moving at 6.4 m/s with
a 0.1 mm pitch. The LJ-V Series doesn’t overlook even a single abnormal
or defective part.
* According to KEYENCE’s investigation (as of June 2013)

INDUSTRY’S VARIETY!

OVERWHELMING WORKPIECE RESPONSE CAPABILITIES


AND DETECTION STABILITY
Normally, detection stability is inversely proportional to speed. However,
our newly developed HSE3-CMOS wide dynamic range has provided
the LJ-V Series with improvements in both speed and detection stability.
Profiles are accurately measured even in cases where black surfaces,
inclines with low reflectivity and metallic surfaces with high reflectivity are
mixed together under the same optical axis.

INDUSTRY’S GREATEST VARIETY!

7 TYPES OF SENSOR HEADS AND


74 TYPES OF MEASUREMENT MODES
From small electronic components such as IC pins to automotive
components such as bearings and engine blocks to building materials
HEIGHT HEIGHT DIFFERENCE POSITION
such as lumber and plaster, the LJ-V Series can perform a wide
variety of measurements for any product in any industry. What’s more,
connecting the LJ-V Series to an image processing system makes it
WIDTH DISTANCE ANGLE
(POINT - POINT)
possible to process 3D measured data.

MASTER R MEASUREMENT THICKNESS


COMPARISON (Z)

3
APPLICATIONS

HEIGHT AND STEP HEIGHT


Terminal height measurement
By measuring the height of the terminals used during insert moulding, it is possible to detect terminal
floating and position offsets. The ultra-high-accuracy type sensor head achieves extremely accurate
measurement with repeatability of 0.2 μm.

Height

WIDTH AND POSITION


Building material board positioning
The slope and position of building material is measured when the building material is transported during the
cutting process, and the measured results are fed back to the cutting machine. This makes high-speed and
accurate control possible when performing work with equipment and robots.

Width

Position

PROFILE AND CROSS SECTIONAL AREA


Glass sealant inspection
The amount of sealant applied on glass is measured. A sensor head optimised for transparent objects allows
inspection even on a glass substrate. It is also possible to measure the volume.

Cross
sectional area

4
WARPAGE AND FLATNESS
Cleaning blade warpage
The profiles of the blades are continuously measured during blade transport, and any blade warpage is
detected. Because it is possible to measure at speeds of up to 64 kHz, you can perform high-precision
measurement at high speed.

Height difference

PROFILE MEASUREMENT
Welding defects like blow holes
By measuring the profile of the welding mark left during welding processes, the LJ-V Series detects profile
defects such as blow holes. Because the light source has been changed from a red to a blue laser, detections
can even be performed on discoloured metal immediately after welding.

SCRATCHES AND DENTS


Flaw detection on extrusion moulded products
The LJ-V Series performs pass/fail measurements of the profiles of moulded products that are extruded at
high speeds. A wide variety of targets are supported such as rubber, metal, ceramics, concrete, composites,
and foodstuffs.

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INLINE MEASUREMENTS THAT REALISE Semiconductor lasers

ULTRA HIGH-SPEED SAMPLING Cylindrical lens GP64-Processors

MEASUREMENT PRINCIPLE
The laser light is projected in a horizontal line by the cylindrical lens
and diffusely reflects on the target object. This reflected light is formed
on the HSE3-CMOS and by detecting changes in position and shape,
displacement and shapes are measured.
2D Ernostar lens HSE3-CMOS

NEWLY DEVELOPED/WORLD’S GREATEST

MAKING POSSIBLE STABLE MEASUREMENTS OF ANY TARGET


EVEN AT ULTRA HIGH SPEED
 HSE3-CMOS * HS = High Speed, E3 = Enhanced Eye Emulation
The LJ-V7000 Series is equipped with the newly developed HSE3-CMOS. In addition to improved
speed, the dynamic range has been further improved over the established and conventional
E3-CMOS. Even with the extremely short exposure time of 64 kHz (15.6 μs) it has achieved
sensitivity that allows it to reliably measure a range of surfaces from black (small amount of
reflection) surfaces to those with lustre (large amount of reflection) as well a wide dynamic range.

STOPPED TARGET Conventional model LJ-V HSE3-CMOS

Measurement is impossible due to All ranges could be measured.


insufficient light intensity.

MOVING TARGET

DYNAMIC RANGE

2400×
Because there is even less light intensity, the Even though the exposure time is short, all
measurement could not be performed at all. ranges could be measured without issue.

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NEWLY DEVELOPED

ACHIEVING ULTRA HIGH-SPEED MEASUREMENTS AT 64 KHZ


 GP64-Processor*
* G = Generating, P = Profiles

We have developed a new custom IC that can perform ultra-high-speed pipeline processing that in addition
to reading CMOS image capture data and performing high-resolution subpixel processing, also performs
high-precision linearisation and data output. This allows for the measurement of objects moving at high-
speeds with room to spare.

CMOS image capture


data reading READING (1) READING (2)

High-resolution
subpixel processing SUBPIXEL (1) SUBPIXEL (2)

High-accuracy
linearisation processing LINEARISATION (1) LINEARISATION (2)

Data output DATA OUTPUT (1)

64 kHz 64 kHz

MERITS PROVIDED BY ULTRA HIGH-SPEED SAMPLING


REDUCED INSPECTION CYCLE TIME!

Conventional model LJ-V

NO POSITIONING TIME AND


Positioning time Stopped time Transportation time Transportation time
STOPPED TIME ARE NEEDED!

Measurements are performed during target


Measurement time: Measurement time: transportation.
500 ms 2 ms

With the conventional method, it takes time to perform the three processes With the LJ-V Series, the measurement time is 240 times shorter than that of
of product positioning, stopping, and transportation and ejection in order to the conventional method, which makes it possible to finish inspections within
perform an accurate inspection. the product transportation time, which leads to improved cycle time.

STABILISED MEASURED VALUES!


Conventional model LJ-V

Z axis Z axis

X axis X axis

Measurement Measurement
time time

RESULT OF AVERAGING 3 PROFILES RESULT OF AVERAGING 720 PROFILES


With conventional models, measurement stability was limited due to The LJ-V Series provides significantly higher profile stability by utilising ultra-high-
insufficient sampling speeds necessary to hit the required cycle times. sampling at as high as 240 times that of conventional models to allow for profile
averaging as well as abnormal value elimination using median filters.

7
BLACK RUBBER

RESIN

METAL

OVERWHELMING CAPABILITIES

WELDS

8 TRANSLUCENT OBJECTS TRANSPARENT OBJECTS


WORLD’S FIRST

FORMS ULTRA-STABLE AND HIGHLY ACCURATE PROFILE IMAGES


 Blue laser optical system
The LJ-V7000 Series is the first 2D laser RED LASER (CONVENTIONAL) BLUE LASER (LJ-V)

displacement sensor in the world to adopt a blue


laser. A sharp line beam is formed on the light-
receiving element by focusing a short wavelength
405 nm laser to its maximum limit with a 2D
Ernostar lens. This generates a stabilised high-
precision profile. Also, the received light density
for the laser has been increased to successfully With a conventional red laser, the beam With a blue laser, the image forming
that formed the image is thick, resulting beam becomes sharp to enable the
secure a greater level of received light intensity. in the generation of variation in the measurement of shapes with excellent
profile. accuracy.
This achieves ultra-stable and highly accurate
measurement with all types of targets that are
typically difficult to detect.

WORLD’S FIRST

IDENTIFIES UNNECESSARY LIGHT REFLECTIONS


 Double polarisation function
We have developed the world’s first double polarisation function, which distinguishes and cancels multiple
reflection light that acts as an obstacle to measurement. Light is shined on the intersection between the
X-polarisation and Y-polarisation to calculate differences in the amount of received light for each unit of image
capture data. Multiple reflection light has the characteristic of generating differences in the amount of received
light for X-polarisation and Y-polarisation, and this characteristic is used to cancel data for areas that have large
differences. The power of this function is demonstrated in the measurement of metals with complex shapes and
complicated areas.
1. X POLARISATION 2. Y POLARISATION GENERATOR PROFILE

CAPTURED IMAGE CAPTURED IMAGE

MULTIPLE REFLECTION LIGHT Data with areas that contain large


differences is cancelled.
A large difference in light intensity is generated between 1. and 2.

Conventional model LJ-V


ACTUAL EXAMPLE
CAPTURED IMAGE CAPTURED IMAGE

PROFILE PROFILE

The strong influence LJ-V Series cancels


of the diffuse reflected the diffuse reflected
light causes errors in light to perform stable
the data. measurements.

9
ALL TYPES OF MEASUREMENTS ARE POSSIBLE
WITH THIS SINGLE DEVICE

74 types of measurement modes


With 16 types of measurement details and 11 types of measurement target specifications, this single device can handle a total of
74 types of measurements.

R E P R E S E N TAT I VE MEASUREMENT DETAILS

HEIGHT WIDTH AND POSITION


Peak Knee

Average

Measures the width and


Bottom Measures the height within the Width positions under the specified
specified range. conditions.

HEIGHT DIFFERENCE CROSS SECTIONAL AREA

Measurement point
Cross sectional area

Height
difference
Reference surface
Measures the height difference
Reference point from a reference point to a Measures the cross sectional
measurement point. area from a reference surface.

ANGLE AND INTERSECTION MASTER PROFILE COMPARISON

Master shape
Angle

Intersection
position
Makes a comparison with the
(X and Z Measurement value
Measures the angle between registered master shape and
coordinates)
and the intersection point of a then measures the area with the
pair of detected straight lines. largest difference in height.

DISTANCE (POINT - POINT) RADIUS AND MIDPOINT

Distance (X and Y) Peak Measurement value

Knee

Measures the radius of a curved


profile and the coordinates
Reference surface
Measures the distance between of the centre position of a
two points. specified point.

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AN EMPHASIS ON
INLINE MEASUREMENT
IN-LINE POSITION ADJUSTMENT FUNCTION (X, Y, AND Z)
Corrects positional misalignment of the target, which is directly connected to errors in the measurement results. Even in cases where the
target is moving at random or when it is difficult to perform positioning, it is possible to perform measurement without error.

θ  X adjustment (angle then x position)

Conventional model LJ-V

Measurement area Measurement area

ADJUSTMENT

If the position of the The measurement area tracks the position


workpiece becomes and rotation misalignment of the target.
misaligned...

DOUBLE XZΘ ADJUSTMENT FUNCTION


The LJ-V7000 Series is equipped with a new function that makes it possible to individually set various adjustments in 2 areas.
This is effective when measuring gaps, angles, or height differences of two targets that move independently.

Conventional model LJ-V

Measurement
area (1) Measurement area (2)
Measurement
area (2)

Measurement
area (1)

ADJUSTMENT

If the position of Because position adjustment was applied to a Because original adjustment is applied
individual workpieces single side as a reference, measurement could individually to measurement areas (1) and (2),
becomes misaligned... not be properly performed. measurement can be properly performed.

DUAL-HEAD ADJUSTMENT FUNCTION


By understanding the positional relationship of both heads, it is possible to match the θ adjustment centre of rotation for both heads. Even
when measuring targets with variation or incline changes, it is possible to measure the correct points.

Ex. Minimum thickness measurement

Conventional model LJ-V


Head A

Head A Head A
Measurement Measurement
area area

Head B
Measurement Head B
ADJUSTMENT Measurement
area
area
The actual thickness is a different value. The correct thickness can be measured.

The θ adjustment centre of rotation for each The θ adjustment centre of rotation for both
Head B head differs, so the measurement area for heads match, so the measurement area is not
If the workpiece
tilts... head B becomes misaligned. misaligned.

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A NEW DIMENSION FOR
PROFILE MEASUREMENT AND DETECTION

2D 3D
3D MAKES NEW INSPECTIONS POSSIBLE

3D MEASURING INSTRUMENT AND


2D MEASURING INSTRUMENT
IMAGE PROCESSING
Highly functional profile measurement mode High-speed profile output mode
The LJ-V Series provides accurate, stable profiles as high The LJ-V Series can output up to 64000 profiles/second,
speeds by utilising the new blue laser optical system and which makes it possible to perform 3D measurements with
HSE3-CMOS for enhanced dynamic range. stunning accuracy.

LJ-V7000 LJ-V7000
Series Series

Profile data

Ethernet
Maximum speed of 64000 profiles/second

Dedicated software

12
LJ-V Series + CV-X Series

3D MEASURING INSTRUMENT
AND IMAGE PROCESSING
LJ-V + CV-X
Combining the advanced profiling capabilities of the LJ-V Series with the CV-X Series Image Processing System,
imaging processing can be performed on 3D measurement data to open new doors in the realm of quality inspection.

LJ-V7000 Multi-Camera
Series Image Processing System
CV-X Series

MEASURED VALUE ACQUISITION 3D DATA


The continuous profile data measured with the LJ‑V Series is
loaded into the CV-X Series.

IMAGE PROCESSING HEIGHT GREY-SCALE PROCESSING


Within the CV-X Series, the height data is converted to a grey-
scale image with 256 gradations. The CV-X Series utilises
21 built-in pre-processing filters, such as real-time grey-scale
adjustment and a blob filter to obtain the optimum image for
the inspection. AS FAST
AS 2 MS PER
INSPECTION!

INSPECTION AND MEASUREMENT IMAGE PROCESSING RESULT


Performing image processing on height data makes a wide
range of inspections possible. Not only can you perform
accurate measurements utilising surface planes such as
measuring relative heights and volumes, but also detect
defects such as scratches and chips on any surface.

13
LJ-V Series + CV-X Series

DENTS AND SCRATCHES


CONVENTIONAL METHOD: CAMERA

A large amount of work is required to make adjustments related to the type of lighting and the camera position. This method is also easily
affected by minor changes in the surface of the target object, so the conditions under which images are taken have to meet very strict
guidelines.

LJ-V Series
The light source and receiver are contained in a single body, which makes on-site adjustments unnecessary.
Also, the LJ‑V Series is a measuring instrument, so traceablilty is built in.

Set thresholds using real-world values!

It is possible to perform inspections by assigning tolerances to measured


values such as scratch depth, width, and volume. The LJ‑V Series is not
a camera but a measuring instrument with guaranteed precision, so it can
perform reliable and trustworthy measurements and inspections.

14
LJ-V Series + CV-X Series

OPTICAL CHARACTER RECOGNITION (OCR)


CONVENTIONAL METHOD: CAMERA

It is difficult to determine conditions for curved surfaces and angled surfaces, so it is difficult to isolate
characters.

LJ-V Series
The character heights are measured to create the image, which makes it possible to accurately isolate
characters even on curved or angled surfaces.

Characters can be extracted from


any kind of curved surface!
It is important for an OCR function to be able to correctly isolate characters.
Using the height data from the LJ-V Series to adjust for surface curvature
makes it possible to extract the characters.

ADJUSTMENT IMAGE

15
LJ-V Series + CV-X Series

FLATNESS AND WARPAGE


CONVENTIONAL METHOD: LASER DISPLACEMENT SENSOR OR CONTACT-TYPE SENSOR

These are profile measurements using points and lines. For contact-type sensors, in addition to selecting appropriate targets, it is necessary to
select a number of heads that matches the number of measurement locations. For laser displacement sensors, scan time for the X and Y axes
is required.

LJ-V Series
The LJ-V Series 3D profiler allows quick and easy flatness and warpage checks. Surfaces can be scanned with a
single pass upon which internal profile measurements and surface adjustments can be made.

Surface slant adjustment


It is difficult to generate accurate reference surface planes using only limited 1D
or even 2D data. With the LJ-V Series, 3D data is gathered to allow an accurate
reference surface to be generated taking into account part features and irregularities.

REFERENCE SURFACE SETTING

Using lines to set the reference

Using a surface to set


the reference

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LJ-V Series + CV-X Series

VOLUME AND POSITION


CONVENTIONAL METHOD: LASER DISPLACEMENT SENSOR AND CAMERA

A laser displacement sensor is used to inspect the height and a camera is used to inspect the width and position. The two systems
cannot be synchronised so installation can be difficult and must be adjusted if the part geometry changes. This setup also makes it
difficult to determine the volume and the cross-sectional area.

LJ-V Series
Measurements such as height, width, position, cross-section area, and volume can be easily measured since
3D data is acquired over the entire area of interest. Target misalignments are also adjusted in real time.

Position adjustment
The LJ-V Series + CV-X Series combination comes equipped with a great
number of algorithms to simplify setup. Target misalignment can easily be
corrected using a pattern search which searches for a profile pattern or trend
edge position can be used to virtual intersection points.

POSITION DETECTION ALGORITHMS

EDGE POSITION

EDGE ANGLE

BLOB

TREND EDGE POSITION

PATTERN SEARCH
and more

17
LJ-V Series + CV-X Series

SCRATCH DETECTION DURING ROTATION

LJ-V Series measured data CV-X image processing

It’s possible with 3D image processing


Using just a camera or laser displacement sensor, it has been difficult
to detect scratches on the angled tooth surfaces of gears and on
rounded surfaces due to the effect of diffuse reflections and varying
geometry. By linking together the LJ-V Series, which operates at ultra
high speeds and is highly resistant to the effect of diffuse reflections,
and with the stain mode of the CV-X Series, these inspections are
easily accomplished.

VOLUME MEASUREMENT

Cheese (volume) 3D image Inspection image

PEAK HEIGHT MEASUREMENT

Rice cracker (peak height) 3D image Inspection image

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LJ-V Series + CV-X Series

OPTICAL FOCUS AND DEPTH OF FIELD


ADVANTAGES OF
THE LJ-V SERIES
3D measurement LJ-V Series
camera

BETTER OPTICAL DESIGN Typical 3D camera LJ-V Series

Cameras that are not equipped with auto focus or a similar technology have a Loss of focus HSE3-CMOS

set focus position which makes it impossible to obtain an accurate profile if Semiconductor Semiconductor laser
laser
the distance between the camera and target changes. The LJ-V Series uses
a special optical system, which enables the LJ-V Series to always capture General
CMOS
images that are in the measurement range.

With the LJ-V Series, even if the target’s position changes, the image will not go
out of focus.

BETTER DYNAMIC RANGE Typical 3D camera LJ-V Series

For general 3D cameras, the light receiving element has a narrow dynamic range
leading to measurement errors caused by the amount of light reflected from the
target. The LJ-V Series can perform stable measurements without light saturation
even if the amount of reflected light is large.

RECEIVED LIGHT WAVEFORM

The area around the peak of the target Stable measurements can be
object is saturated. performed.

BETTER EASE OF USE Typical 3D camera LJ-V Series

When using a 3D camera, the height and width data of individual pixels differs
3D CAMERA LJ-V
due to the positional relationship of the laser light source and the receiver, so a
calibration must be performed for each pixel. With the LJ‑V Series, there is no GENERATED PROFILE GENERATED PROFILE
need for the user to perform additional calibration.

It is possible to obtain the real measurements and


If the position of the workpiece changes, the same profile no matter where measurement is
the profile that is obtained will differ. performed within the measurement area.

19
LJ-V Series + CV-X Series

TWO TYPES OF SELECTABLE 3D MEASUREMENT SYSTEMS

LJ-V SERIES + CV-X SERIES


1
By loading LJ-V Series measured profiles into the CV-X controller, we have made possible image processing of 3D
images.

Profile Profile output

LJ-V SERIES + PC
2
We have made it possible for users to load LJ-V Series profile output into a PC or similar device on which user-made
proprietary programmes run.

PC PLC

Profile Profile output

20
OUR AIM IS ON-SITE EASE OF USE

SELECTABLE 3-WAY OPERATION


A touch panel has been prepared so that it is possible
to perform on-site monitoring or setting operations
during measurement. It is also possible to perform
operation using a PC or a controller that is connected
to a touch panel or LCD colour monitor.

Touch panel HMI LCD colour monitor


CA-MP120T CA-MP120
PC

VARIOUS SPECIFICATIONS THAT INCLUDE ALL ON-SITE NEEDS

SUPPORTS ENCODER INPUT HIGH-FLEX CABLE

Can perform encoder synchronised measurement up to a top speed of Has adopted a high flex cable as standard. Can be installed on robots
64 kHz. Can measure shapes in the direction of movement with high- and other movable parts without worry.
speed and with an accurate pitch.

IP67 RATED SENSOR HEAD AND CONNECTION CABLE PASSES IMPACT RESISTANCE TEST IEC 60068-2-27

In addition to the sensor head, the connection cable also supports an Equipped with high shock resistance that is necessary for industrial
IP67 enclosure rating. There are no problems even in environments like robots.
processing plants where spray easily comes on to the product.

21
EASY AND CONVENIENT!
PC SOFTWARE THAT HAS THOROUGHLY CONSIDERED USABILITY

MULTI-SCREEN FUNCTION PROFILE STORAGE FUNCTION


It is possible to simultaneously check your favourite screens, including
measurement values, measurement profiles, height image displays (greyscale
displays), and measurement value trend graphs. It is possible to freely
determine the screen size and placement to construct your own custom screen.

MEASUREMENT VALUE MONITOR

It is possible to store approx. 160000 profiles. You can


also store measurement values for 16 outputs at the same
time. The LJ-V7000 Series is equipped with various
analysis functions, which is useful for the verification of
defects and for research and development.

TERMINAL OPERATION
MONITOR FUNCTION
HEIGHT IMAGE DISPLAY PROFILE DISPLAY
(Greyscale display)

EASY SETTINGS
EASY NAVIGATION SETTINGS Can check the ON/OFF status of controller I/O terminal in
Anyone can perform setting intuitively and by following the navigation in the order of image capture a list. It is possible to greatly reduce the time and effort
settings, measurement settings, and output settings. needed for troubleshooting.

HINT FUNCTIONS THAT DON’T REQUIRE THE MANUAL


“Hint” icons have been prepared for each screen.

SETTINGS APPLIED IN REAL-TIME


The measurement conditions are applied to the settings screen profile in realtime.
There is no need to return to the measurement screen for confirmation, making it possible
to greatly reduce the time and effort spent on setting up.

22
SYSTEM CONFIGURATION

LJ-V
Sensor/trigger Sensor head

Controller Display output unit Communication unit PC

Connection cable (3 or 10 m)
Encoder

I/O
PLC
Analogue voltage
EtherNet/IP
PROFINET
RS-232C

Ethernet

PLC PC Console RGB Monitor Touch panel HMI

LJ-V + CV-X
Can be connected with up to
Sensor/other SD card Mouse Sensor/other Encoder Sensor head four sensor heads

Image processing LJ-V


controller Controller
Connection cable (3 or 10 m)

CV-X
I/O

LJ-V

RS-232C
Can also be connected with
PLC an area camera
Ethernet

CV-X
Area Camera
LJ-V
USB

CV-X

PC RGB Monitor Touch panel HMI PC LJ-V

23
SELECTION GUIDE

SENSOR HEAD

Ultra high-accuracy Ultra high-accuracy specular reflection High-accuracy High-accuracy specular reflection

LJ-V7020 LJ-V7020K LJ-V7060 LJ-V7060K

(mm)

450

400

350

300

250

Measurement
Measurement range
200 range 54.6±7.6 mm
Measurement 60±8 mm
Measurement range
range
150
24.2±2.3 mm
20±2.6 mm

100

50

52 mm 47 mm
Width: 13.5 mm
17.4 mm Width: 6.5 mm Width: 8 mm
Width: 6.5 mm 2 1 . 9 mm
24.2 mm 60 mm Width: 15 mm 54.6 mm Width: 14 mm
0 20 mm Width: 7 mm Width: 7 mm
26.5 mm 68 mm Width: 8 mm
22.6 mm Width: 7.5 mm Width: 7.5 mm Width: 15 mm 62.2 mm

Measurement Z-axis 20±2.6 mm Measurement Z-axis 24.2±2.3 mm Measurement Z-axis 60±8 mm Measurement Z-axis 54.6±7.6 mm
range X-axis 7 mm range X-axis 7 mm range X-axis 15 mm range X-axis 14 mm
Z - a x i s 0.2 μm Z - a x i s 0.2 μm Z - a x i s 0.4 μm Z - a x i s 0.4 μm
Repeatability Repeatability Repeatability Repeatability
X - a x i s 2.5 μm X - a x i s 2.5 μm X - a x i s 5 μm X - a x i s 5 μm

CONTROLLER MONITOR
Controller Settings monitor USB cable
LJ-V7001(P) software (LJ-H2 accessory) Touch panel HMI
LJ-H2 OP-66844 CA-MP120T
Controller variation
NPN output type LJ-V7001 LCD colour HMI
PNP output type LJ-V7001P CA-MP120

Display EtherNet/IP unit Specialised monitor stand


output unit CB-EP100 OP-87262
LJ-VM100
PROFINET unit Console
CB-PN100 OP-87504

24
Middle range Long range Ultra-long range

LJ-V7080 LJ-V7200 LJ-V7300

(mm)

Measurement 450
range
300±145 mm
400

Measurement
range
200±48 mm 350

155 mm Width: 110 mm 300

250

Measurement
range
80±23 mm 200

150
300 mm
Width: 180 mm

1 52 mm
100
Width: 51mm

57 mm Width: 25 mm
50
200 mm
Width: 62mm
80 mm
Width: 32 mm
0
103 mm 248 mm 445 mm
Width: 39 mm Width: 73mm
Width: 240 mm

Measurement Z-axis 80±23 mm Measurement Z-axis 200±48 mm Measurement Z-axis 300±145 mm


range X - a x i s 32 mm range X - a x i s 62 mm range X - a x i s 180 mm
Z - a x i s 0.5 μm Z - a x i s 1 μm Z - a x i s 5 μm
Repeatability Repeatability Repeatability
X - a x i s 10 μm X - a x i s 20 μm X - a x i s 60 μm

CABLES OPTIONAL
ACCESSORIES
Head connection cable Head connection Touch panel HMI 24 VDC constant-voltage
CB-B3 (3 m) extension cable extension cable power supply
CB-B10 (10 m) CB-B5E (5 m) OP-87258 (3 m) CA-U3
CB-B10E (10 m) OP-87259 (10 m)
CB-B20E (20 m)

Display monitor
connection cable LJ-V connection
Ethernet cable RS-232C cable
OP-66842 (3 m) OP-96368 (2.5 m)
OP-87736 (2 m)
OP-87055 (10 m)
D-sub 9 pin connector
OP-26401

25
SPEC I F I C AT I O N S

CONTROLLER
Model LJ-V7001 LJ-V7001P
No. of connectable sensors Max. 2 units
Minimum display unit 0.1 μm, 0.00001 mm 2, 0.01°
Display
Maximum display range ±99999.9 mm, ±999999 mm 2
Laser remote interlock input Non-voltage input
Encoder input NPN/PNP open-collector output (5 V, 12 V, 24 V), line-driver output
Trigger inputs
Timing 1, 2 input
Auto-zero 1, 2 input
Input terminal
Reset 1, 2 input
block Non-voltage input Voltage input
Start measurement/stop input
Start storage/stop input
Clear memory input
Laser OFF input
Programme switch input Non-voltage input x 4 inputs Voltage input x 4 inputs
Analogue voltage output ±10 V x 2 outputs, Output impedance: 100 Ω
NPN open collector output x 12 outputs PNP open collector output x 12 outputs
OUT comparator output
(Can freely assign 16 OUTs x 3 stage judgement results) (Can freely assign 16 OUTs x 3 stage judgement results)

Output terminal Strobe output


block Disable trigger output
NPN open collector output PNP open collector output
Memory FULL output
Ready output
Error output NPN open collector output (N.C.) PNP open collector output (N.C.)
Ethernet interface 1000BASE-T/100BASE-TX
USB Interface USB 2.0 high speed compliant (USB 1.1 Full-SPEED compatible)
RS-232C interface Measurement data output and control I/O (Can select a baud rate of up to 115200 bits/s)
Voltage 24 VDC, including ±10% ripple (P-P)
Rating
Maximum current consumption 1.3 A or less when connected to 1 head/ 1.9 A or less when connected to 2 heads
Environmental Operating ambient temperature 0 to +50°C
resistance Operating ambient humidity 20 to 85% RH (No condensation)
Weight Approx. 1500 g
• The rating for NPN open-collector output is up to 50 mA (40 V or less), residual voltage of up to 1 V
• The rating for PNP open-collector output is up to 50 mA (30 V or less), residual voltage of up to 1 V
• The rating for non-voltage input is up to 1 V for ON voltage and up to 0.6 mA for OFF current
• The rating for voltage input is a maximum input voltage of 26.4 V, a minimum ON voltage of 10.8 V, and up to 0.6 mA for OFF current

DISPLAY OUTPUT UNIT


Model LJ-VM100
Analogue RGB XGA (1024 x 768)
Monitor output
Touch panel monitor (CA-MP120T), specialised connector included
Voltage Supplied from the controller
Power consumption 2.5 W or less
Environmental Operating ambient temperature 0 to +50°C
resistance Operating ambient humidity 20 to 85% RH (No condensation)
Weight Approx. 400 g

LJ-H2 (LJ-NAVIGATOR 2) OPERATION SYSTEM ENVIRONMENT


Item Minimum system requirements
Ethernet*1 1000BASE-T/100BASE-TX
PC Interface
USB*1 USB 2.0 high speed compliant (USB 1.1 Full-SPEED compatible)

Windows7 (Home Premium, Professional, Ultimate)


Supported OS Windows Vista (Home Basic, Home Premium, Business, Ultimate)
Windows XP (SP2 or later) (Home Edition, Professional Edition)

Supported languages Japanese, English, German, French, Simplified Chinese, Traditional Chinese
CPU Core i3 2.3 GHz or higher
Memory capacity 2GB or more
2D cache memory 2MB or more
Free space on hard disk 10GB or more
Display resolution XGA (1024 x 768) or higher
Weight Approx. 400 g
*1 Connections through a hub are not covered under warranty.
• Windows is a registered trademark of the Microsoft Corporation, U.S.A.
• Core is a registered trademark of the Intel Corporation.

26
Sensor Head/communication unit

PROFINET UNIT EtherNet/IP UNIT


Model CB-PN100 Model CB-EP100
Compatible network PROFINET IO communication EtherNet/IP and displacement sensor-specific protocols
Compatible network
Compliant standards IEEE 802.3u *1 (socket communication)
Compliant standards IEEE 802.3 (10BASE-T), IEEE 802.3u (100BASE-TX)
Ethernet

Transmission speed 100 Mbps, full duplex (100BASE-TX)


Transmission media STP or Category 5e or higher UTP Transmission speed 10 Mbps (10BASE-T), 100 Mbps (100BASE-TX)

Maximum cable length 100 m STP or Category 3 or higher UTP (10BASE-T),


Transmission media
Ethernet STP or Category 5 or higher UTP (100BASE-TX)
Data I/O communication
Supported functions Maximum cable length 100 m (Distance between the unit and Ethernet switch)
Record data communication
Maximum number of
Number of connectable 4 hubs (10BASE-T), 2 hubs (100BASE-TX)
1 connectable hubs*1
PROFINET IO

PROFINET IO controllers
Cyclic communication (Implicit messaging), Message
Update time 2 ms to 2048 ms Supported functions communication (Explicit messaging), Compatible with UCMM
GSDML Version 2.25 and Class 3
Conformance class Conformance Class A compliant Number of connections 64
Conformance test version Based on Version 2.2.4 RPI 0.5 ms to 10000 ms (in 0.5 ms)
EtherNet/IP
Applicable protocol LLDP, DCP Tolerable communication
24 V ±10% bandwidth for cyclic 6000 pps
Power supply voltage communication
(supplied from the controller unit of the laser scanner)
Power consumption 0.12 A max. Message communication UCMM, Class 3
Weight Approx. 470 g Conformance test Compatible with Version A9
24 VDC, including ±10% ripple (P-P)
*1 A lthough this unit conforms to IEEE 802.3u and can establish 100 Mbps full duplex communication using AutoNegotiation Power supply voltage
function, it does not have AutoCrossOver and AutoPolarity functions that are normally required for the PROFINET IO standard.
(supplied from the controller unit of the laser scanner)
Select a straight or cross cable according to the Ethernet port of the device to be connected. Power consumption 0.12 A max.
Environmental Operating ambient temperature 0 to +50°C
resistance Operating ambient humidity 20 to 85% RH (No condensation)
Weight Approx. 470 g
*1 The number of connectable hubs is not limited when using a switching hub.

SENSOR HEAD UNIT


Model LJ-V7020K*11 LJ-V7020*11 LJ-V7060K LJ-V7060 LJ-V7080 LJ-V7200 LJ-V7300
Mounting conditions Specular reflection Diffuse reflection Specular reflection Diffuse reflection
Reference distance 24.2 mm 20 mm 54.6 mm 60 mm 80 mm 200 mm 300 mm
±2.3 mm ±2.6 mm ±7.6 mm ±8 mm ±23 mm ±48 mm ±145 mm
Measurement range

Z-axis (height)
(F.S.=4.6 mm) (F.S.=5.2 mm) (F.S.=15.2 mm) (F.S.=16 mm) (F.S.=46 mm) (F.S.=96 mm) (F.S.=290 mm)
NEAR side 6.5 mm 6.5 mm 8 mm 13.5mm 25 mm 51mm 110 mm
X-axis
Reference distance 7 mm 7 mm 14 mm 15 mm 32 mm 62 mm 180 mm
(width)
Far side 7.5 mm 7.5 mm 8 mm 15 mm 39 mm 73 mm 240 mm
Blue semiconductor laser
Wavelength 405 nm (visible beam)
Laser class
Light source IEC60825-1
Class 2M Laser Product* 12 Class 2 Laser Product Class 2M Laser Product*12 Class 2 Laser Product
FDA(CDRH)
Part 1040.10*1
Output 10 mW 4.8 mW 10 mW 4.8 mW
Spot size (reference distance) Approx. 14 mm x 35 μm Approx. 21 mm x 45 μm Approx. 48 mm x 48 μm Approx. 90 mm x 85 μm Approx. 240 mm x 610 μm
Z-axis (height)*3 0.2 μm 0.4 μm 0.5 μm 1 μm 5 μm
Repeatability*2
X-axis (width)*4 2.5 μm 5 μm 10 μm 20 μm 60 μm
Linearity Z-axis (height)*5 ±0.1% of F.S. ±0.05 to ±0.15% of F.S.*6
Profile
X-axis (width) 10 μm 20 μm 50 μm 100 μm 300 μm
Data interval
Top speed: 16 μs (high-speed mode)
Sampling cycle (trigger interval)*7
Top speed: 32 μs (advanced function mode)
Temperature characteristics 0.01% of F.S./°C
Enclosure rating*8 IP67 (IEC60529)
Ambient operating illuminance*9 Incandescent lamp: 10000 lux max.
Environmental Ambient temperature*10 0 to +45°C
resistance Operating Ambient humidity 20 to 85% RH (No condensation)
Vibration resistance 10 to 57 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 3 hours respectively
Impact resistance 15G/6 msec
Material Aluminium
Weight Approx. 410 g Approx. 450 g Approx. 400 g Approx. 550 g Approx. 1000 g

*1 The laser classification for FDA(CDRH) is implemented based on IEC60825-1 in accordance with the requirements of Laser Notice No. 50. 110
*2 This value is from a case in which measurement has been performed with a reference distance with 4096 times of averaging.
*3 The measurement targets are KEYENCE standard targets. This value is from a case in which the average height of the default setting area has been measured in height mode. All other settings are default.
*4 The measurement target is a pin gauge. This value is from a case in which the position of the intersection between the rounded surface of the pin gauge and the edge level has been measured in position
mode. All other settings are default. 145 ±0.05% of F.S.
*5 The measurement targets are KEYENCE standard targets. The profile data is from a case in which measurement has been performed with 64 times of smoothing and 8 times of averaging. All other settings
are default. 180
*6 The linearity will differ depending on the measurement area. (See the diagram on the right.)
*7 For high-speed mode, when the measurement area is at its minimum, binning is ON, image capture mode is set to standard, and parallel image capture is ON. All other settings are default. For advanced
function mode, when the measurement area is at its minimum, binning is ON and image capture mode is set to standard. All other settings are default.
145 ±0.1% of F.S.
*8 This value is from a case in which the sensor head cable (CB-B*) or extension cable (CB-B*E) has been connected.
*9 This is the illuminance for the light-receiving surface of the sensor head during white paper measurement when light has been shined onto the white paper.
*10 T he sensor head must be mounted on a metal plate for use.
240
*11 T he double polarisation function cannot be used.
*12 Do not look into the beam directly using any optical instruments (such as eye loupes, magnifiers, microscopes, telescopes, or binoculars).
±0.15% of F.S.
Viewing the laser output with an optical instrument may pose an eye hazard.

27
DIME N S I O N S
Sensor head

Ultra high-accuracy specular reflection model Ultra high-accuracy model


LJ-V7020K LJ-V7020

4 96
11 11
21 21
20 20

M4 2 x M4 M4 2 x M4
Effective depth: 2.8 Effective depth: 4.7 Effective depth: 2.8 Effective depth: 4.7

42 111.3 42 110 75
13 16 106.6 13 16 4 81
4.6

4 x M3
Effective depth: 3

103.3 30 70
4 x M3 71
Effective depth: 3
20 2 x ø4.4
2 x ø4.4 30
60.5 Mounting hole
Mounting hole 10
18.5 4 12 45°
25.9 20 2.6 6.5 20
Measurement 2.6
7 area
2.6 7.5 2.6
24.2 18.5 24.2 45°
2.3 6.5 2.3
Measurement
7 area 0.95
2.3 7.5 2.3
48.3 0.95

High-accuracy specular reflection model High-accuracy model


LJ-V7060K LJ-V7060

22 65

11 11
21 21
20 20

M4 2 x M4 M4 2 x M4
Depth: 4.2 Depth: 2.8 Depth: 4.2 Depth: 2.8

114.3
42 83.5 2 x ø4.4 110 75
13 16 48.6 Mounting hole 28 59 2 x ø4.4
42 Mounting hole
13 16 4 x M3
Depth: 3.5
4 x M3
Depth: 3.5
80 71
104.1
96.7 30

4
25
12
11.3
18.5 35°
60
18.5
35°
54.6 60
54.6
8
8 13.5
8
14 15
7.6 7.6 8
7.6 Measurement 7.6 8 Measurement
area 15 area
2.4 2.4
8 52.6

28
Unit: mm

Middle-range model
LJ-V7080

4 84

11
21
20

M4 2 x M4
Depth: 2.8 Depth: 6

42 96 75
14 16 4 x M3 4 71
Depth: 3.5

71
30
62

20

18 4 12 2 x ø4.4
Mounting hole
24°
80
80
25

23 32 23

23 Measurement 23
area

39

32 105

11

Long-range model 20
LJ-V7200
4 x M4
Depth: 2.8

42 145 75
13 16 4 x M3 32 105 3 x ø4.4
Depth: 3.5 Mounting hole

30 77 68

25
4

18 12

24.2°
200
200

51

48 48
62

Measurement
area
48 48

73

29
DIME N S I O N S

Ultra-long range model


LJ-V7300

38 100

16

25

4 x M4
Depth: 2.8

57 173 75
16 25 4 x M3 38 100 3 x ø5.4
Depth: 3.5 Mounting hole

79
50 88

20

4
30 12

21.2°

110

300 300

Measurement area

145 145

180

145 145

240

30
Unit: mm

Multi-function controller Display output unit


LJ-V7001(P) LJ-VM100
88.8 70 153.5

26.3

DIN rail DIN rail


mounting unit mounting unit

178 35.9 35.9


153

83.3 83.3

6
6
2 x M4
4 x M4
Depth: 6
Depth: 6

13.2

60 80 16.5

14.4

80 16.5
EtherNet/IP unit CB-EP100
PROFINET unit CB-PN100
26.3 150.6

DIN rail
mounting unit

153 35.9

83.3

6
Head connection cable Head connection extension cable
CB-B3/CB-B10 CB-B5E/CB-B10E/CB-B20E
41 ø7.6 2 x M4
55 51 ø7.6 55
31 Depth: 6
Cable length 18 14 Cable length 18
(3 m, 10 m) (5 m, 10 m, 20 m)
32 14 16.5 16.5 14 14 16.5
13.2
(CB-B cable side) (Sensor head side)

80 16.5
13

Touch panel HMI Specialised monitor stand


CA-MP120T OP-87262
247.4 75
(Effective display)

6.5 186 75
(Effective display) 35
255 240
ø10 315

8.1 187.5
342
15
360 6 28 (49.5)
55.5

200
Mounting 5
Panel mounting Panel thickness brackets Panel cut dimensions
(1.6 to 4.0) .5
R2
Mounting 2x
screws 4x 85
8
45
263
242 250
(Mounting bracket
dimensions)

157 157 344 260

31
Visit our website for answers to all your measurement
or gauging questions.

www.keyence.com/measure

SAFETY INFORMATION
Please visit: www.keyence.com Please read the instruction manual carefully in
order to safely operate any KEYENCE product.

KEYENCE CORPORATION
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WW1-1034

The information in this publication is based on KEYENCE’s internal research/evaluation at the time of release and is subject to change without notice.
Copyright (c) 2013 KEYENCE CORPORATION. All rights reserved. LJV-WW-C3-GB 1044-3 600C52 Printed in Japan
* 6 0 0 C 5 2 *

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