Intro
Intro
GE Power Generation
SPEEDTRONIC
MARK V
Installation & Service Engineering Handbook
and Mark V Newsletters
TM
LETTER OF INTENT
THIS TEXT IS THE PROPERTY OF THE GENERAL ELECTRIC COMPANY
AND IS FOR THE USE OF GENERAL ELECTRIC EMPLOYEES ONLY. lT
SHOULD BE CONSIDERED STRICTLY PRIVATE FOR THE INFORMATlON
OF GE POWER GENERATlON EMPLOYEES. lT SHOULD NOT BE LEFT
WHERE OTHERS WILL HAVE ACCESS TO lTS CONTENTS.
THE INFORMATlON IN THIS TEXT AUGMENTS EXlSTlNG DOCUMENTATION
AND PROVlDES USEFUL DOCUMENTATION THAT IS NOT FORMALLY
ISSUED. THE INFORMATION COVERS INSTALLATION AND SERVICE TOPICS
APPLlCABLE TO GAS TURBINE AND STEAM TURBINE APPLlCATlONS
OFTHE MARK V AND IS SUBJECT TO PERIODIC REVlSION.
WHILE EVERY ATTEMPT IS MADE TO ASSURE THAT THE INFORMATlON
IS BOTH ACCURATE AND CURRENT, THE VERY NATURE OF THE MARK V
DESIGN AND DEVELOPMENT PRECLUDES AN ABSOLUTE GUARANTEE.
THE INFORMATlON SHOULD BE USED AS A GUIDE AND PRECAUTIONS
TAKEN IN THE EVENT THE PROCEDURES OR ADVlCE GIVEN FAlL TO
PRODUCE THE DESIRED RESULT DUE TOENHANCEMENTSINTRODUCED
INTO THE MARK V AFTER THE INFORMATlON IS ISSUED. AN EXAMPLE
OF THIS IS THE PRINT FUNCTION, WHICH ORIGINALLY REQUIRED THAT
PRlNTlNG BE ACCOMPLlSHED FROM THE DOS PROMPT USING DOS
COMMANDS. THE DOS COMMAND INFORMATION IS INCLUDED IN THE
TEXT WHILE THE CURRENT VERSION MARKV CONTAINS THE NECESSARY FILES TO PRINT BY SCREEN SELECTION. THE DOS COMMAND
PROCEDURE REMAlNS IN THE TEXT SINCE IT WAS FELT THAT lT WAS
BETTER TO HAVE lT AND NOT USE lT RATHER THAN NEED lT AND NOT
HAVE IT. THIS PHILOSOPHY APPLIES GENERALLY THROUGHOUT THE
HANDBOOK.
SPEEDTRONIC TM MARK V
INSTALLATION & SERVICE ENGINEERING
HANDBOOK
AND
MARK V NEWSLETTERS
TABLE OF CONTENTS
SECTION
I
SUBJECT
STARTUP CHECK LIST
1. MARK V MANUALS
2. MARK V HARDWARE
3. <I> SET UP SPECIFICATIONS
4. CONTROL SYSTEM ARCHITECTURE
5. DOS FAMILIARIZATION
6. FIELD SUPPORT TEAM
7. MARK V INSTALLATION GUIDELINES
8. AS INSTALLED SOFTWARE DATA
II
TECHNICAL INFORMATION
1. GENERAL
FIRE PROTECTION.............................. 1
PUSH BUTTONS VERSUS COMMAND STATE........... 1
GENERATOR PANEL.............................
1
NOMENCLATURE..................................
1
MODBUS......................................
2
DON'T GIVE UP ..............................
2
START UP NOTIFICATION........................
2
NEW DCC AND LCC CARDS........................
2
VIRUSES......................................
3
WET NOx CONTROL COMPONENTS.................
3
PROCESSOR VOTING..............................
4
FIRE PROTECTION - SITE EXPERIENCE............. 4
NEW TCPD CARD............................... 5
LARGE STEAM TURBINE MARK V .................
5
NEW LVDT/R I/O TERMINAL FOR STEAM TURBINE. 6
WET LOW NOx TRIM CONTROL...................... 6
HUMIDITY SENSORS ........................
6
FIRE PROTECTION SYSTEM UPDATE...............
7
SOFTWARE IMPLEMENTED FAULT TOL FOR EXH TC.. 7
-1-
TABLE OF CONTENTS
SECTION
II
TECHNICAL INFORMATION
1. GENERAL
SOFTWARE IMPLEMENTED FAULT TOL FOR MED SEL8
50 HZ GAS TURBINE HYDROGEN CONTROL PANEL....8
BENTLY VIBRATION - TBQD - STEAM TURBINE.....8
SOFTWARE IMPLEMENTED FAULT TOLERANCE......9
FIRE DETECTOR REDUNDANT CABLE, ECN92-0050..10
MS 9001 STARTING SYSTEM...................10
DIESEL ENGINE ELECTRONIC IGNITION CONTROL...11
STATIC VOLTAGE REGULATOR...............11
LIGHTNING STRIKES . . . . . . . . . . . . . . . . . . . . . . . . .. . 12
SMART REMOTE PRODUCT STATUS................13
MARK V+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 13
ON LINE WATER WASH. . . . . . . . . . . . . . . . . . . . . 14
DLN I PREMIX OPERATION AFTER FUEL TRANS...15
DLN I LIQUID FUEL CHANGES................15
TEMPERATURE CONTROL CURVE MODIFICATIONS....16
UTILITY SOFTWARE- WARNING, PKZ300B.EXE......18
WATER WASH TEMPERATURE PERMISSIVE, LK69TWW.18
RENEWAL PARTS LIFE-CYCLE MANAGEMENT GUIDE19
YEAR 2000 CLOCK CRISIS......................21
II
TECHNICAL INFORMATION
2
HARDWARE
ALARM BUZZER ....................................1
AC VOLTS INPUT ...............................1
TIMN INTERFACE WITH <c> .........................1
CABLE CONNECTOR ...................................1
INDIVIDUAL CARD RESET ...........................1
SAFETY NOTES ......................................2
BERG JUMPER POSITIONS - START UP CHECK ...........2
PRINTER SET UP ............................. 2
PANASONIC PRINTER CONFIGURATION.................3
PROMS ....................................4
320xx EPROM LOCATION AND REV INFORMATION....5
DC POWER CIRCUIT BOARD DAMAGE ................5
CORE SHEET METAL ..................................5
BERG JUMPERS TCQC CARD IN <R><S><T>.......6
DTBD RELAY - IGNITION TRANSFORMER............6
20CB, CF AND FD SOLENOIDS ......................7
AC POWER INPUT- SPARK PLUG ISOLATION....... .7
-2-
TABLE OF CONTENTS
SECTION
SUBJECT
II
TECHNICAL INFORMATION
2
HARDWARE
DICONIX PRINTER DIP SWITCH................ 7
SIMPLEX SERVO VALVE CONNECTIONS........... 8
IONET ADDRESS BERG JUMPER SETTINGS ....... 8
I/O SOLENOID OUTPUT HARDWARE JUMPERS ....
9
MA116 TRANSDUCER INPUT HARDWARE JUMPER.. 10
STATUS OF <I> PROCESSORS...................... 10
20CB, 20FD, & 20CF SOLENOID OUTPUTS........ 11
A SYSTEM - "B" SYSTEM ....................... 12
B SYSTEM - ETR RELAY........................ 13
PYLE NATIONAL PLUG PIN CORROSION...... 14
DC NOISE SUPRRESSION....................... 14
CARD NOMENCLATURE .............................. 15
CURRENT CAPABILITY OF RELAY OUT HARDWARE 15
MODEMS FOR MODBUS ................................. 16
THERMOCOUPLE ACCURACY...................... 17
L4 CONNECTION TO TCEA....................... 17
IOMA POWER SUPPLY LIMITS........................ 18
LVDT POSITION FAILURE HIGH................... 18
RELAY DISTRESS FROM SPARK PLUG TRANSFORMER...20
INCREASING <I> RAM CAPABILITY............... 20
TCCB AND LMCB IDENTIFICATION..................
20
II
TECHNICAL INFORMATION
3
1
1
1
1
2
2
2
3
3
3
5
5
5
6
6
TABLE OF CONTENTS
SECTION
SUBJECT
TECHNICAL INFORMATION
3
TABLE OF CONTENTS
SECTION
SUBJECT
II
TECHNICAL INFORMATION
3
II
TECHNICAL INFORMATION
4
SOFTWARE
VARDEF.DAT FILE CHANGE .......................1
UNITDATA.DAT ...............................1
SITE.ASG ..................................1
SITE.CON .....................................1
SCALEDATA.DAT ............................1
EXECUTING FILES .................................1
ZIP FILES. PKZIP ................................2
LONGNAME.DAT ................................2
TABLE FILES .......................................2
FILES ........................................ 3
F:\SPOOL DIRECTORY ......................... 3
G:\DATA DIRECTORY TEMPLATE FILES ............3
TC2KREPT.TXT FILE ...........................4
TOTALIZER DATA FILE FORMAT....................4
F:\RUNTIME DIRECTORY ..........................4
I/O CONFIGURATOR ..............................4
COUNTERS AND TIMERS ......................5
FACTORY.ASG & SITE.ASG ASSIGN FILE TYPE DEF5
RTD TYPE SELECTION....................... 5
IO_PORTS.DAT SERIAL & PARALLEL PORT DEF...5
DUAL PORTED MEMORY.......................6
PROGRAMS WHICH CREATE .BAK FILES .........6
CONST_Q.SRC FILE ...........................7
SOFTWARE REPLACEMENT ........................7
TABLE FILES ................................7
UNIT DATA DICTIONARY FILES ...................7
LOG FILES ....................................7
PKZIP/PKUNZIP PRECAUTIONS ...................8
MARK V FRAME EXECUTION ACTIVITIES .............8
-5-
TABLE OF CONTENTS
SECTION
SUBJECT
II
TECHNICAL INFORMATION
4
SOFTWARE
CMHUM SCALING IN I/O CONFIGURE.............10
DATA BASE MATHEMATICS........................ 10
TTRXV5 EXHAUST TEMP CONTROL-L83TTRX ...... 10
F_FILES.BAT............................... 11
USING DOS 6.x MULTIPLE CONFIG FEATURE..... 11
MULTI-PROCESSOR I/O CONFIGURATION......... 12
DEFINING ARRAYS IN SITE.ASG.................. 13
NAME AND SCALE CHANGE OF UNITDATA.DAT... 14
CREATING A NEW SCALE TYPE................... 14
I/O CONFIGURE * .DAT FILE.................. 15
II
TECHNICAL INFORMATION
5
TABLE OF CONTENTS
SECTION
SUBJECT
II
TEHNICAL INFORMATION
5
TABLE OF CONTENTS
SECTION
SUBJECT
II
TECHNICAL INFORMATION
6
-8-
TABLE OF CONTENTS
SECTION
SUBJECT
II
TECHNICAL INFORMATION
6
TABLE OF CONTENTS
SECTION
SUBJECT
II
TECHNICAL INFORMATION
7
TABLE OF CONTENTS
SECTION
SUBJECT
II TECHNICAL INFORMATION
7
III
IV
SOFTWARE TOOLS
MARK V SCREEN SAVING AND PRINTING PROCEDURES
PRINTERS AND PORTS
FILES AND FILE TYPES
C:, F: AND G: DIRECTORY FILE DESCRIPTIONS
F:\UNIT1\PROM FILE DOCUMENTATION
GAS "B" PROM 5.12 TO 7.2
THE COUNT SYSTEM
<I> BACKUP PROCEDURES
DESCRIPTION OF IDP REVISIONS
<I> VIRUS INFORMATION
MARK V SUPPLEMENTS
1
2
3
ADJUSTMENTS DRAWING
DIAGNOSTIC ALARM DESCRIPTIONS AND ACTIONS
PROPORTIONAL DROOP CONTROL CSP, SEQ_PDWD
-11-
TABLE OF CONTENTS
SUBJECT
SECTION
IV
MARK V SUPPLEMENTS
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
TABLE OF CONTENTS
SUBJECT
SECTION
V
TABLE OF CONTENTS
SUBJECT
SECTION
V
STEAM/WATER INJECTION........................ 35
TTRXV4.......................................
36
MSE EDITOR BUGS..............................
36
5001/6001 .5OHz" MCC.........................
37
MAOUT_Q.SRC.................................
38
LCC DISPLAY AND TRIP HISTORY.................
39
MKV CONTROL CONSTANTS TTKAMB_G< TTKCMAX.. 39
BATCH FILE TO SORT IO.ASG....................
40
L14HMZ .TORQUE CONVERTER SPOILER............
41
AUTOSYNCHRONIZE INHIBIT CABLE REMOTE .......
41
TTRXV4 .....................................
42
APPLICATION NOTES FOR THE CBLR_Q.SRC FILE.. 43
FALSE DIAGNOSTIC ALARMS ............................ ............
46
CONTROL HIERARCHY ............................... 49
CTRL_LOC.DAT
54
COMBUSTION MONITOR. AIR FLOW CALCULATION.....
56
MODBUS.DAT POINT NAME.......................
56
MODBUS.DAT FILE............................
58
COMBUSTION MONITOR TRIP.................... 59
GENERATOR RTD TYPE..........................
59
COMPRESSOR DSCHARGE PRESSURE TRANSMITTER... 60
BERG JUMPERS POSITIONS. 61
BBL L60GNPS1........................................
61
COMBUSTION MONITOR SPREAD CONSTANTS. 61
HYDROGEN COOLED GENERATOR BBL............... 62
95SG AND 95TR WIRES........................ 62
IGNITION TRANSFORMER OUTPUT RELAY............
62
27CL UNDER VOLTAGE RELAY.................... 63
CONSTANT SETTABLE DROOP UNITS ONLY........... 63
20CB,CF and FD.............................. .............. 63
MODBUS/CABLE REMOTE ACKNOWLEDGE ..................
64
MISSING CONTACT FOR DLN 1
65
MODBUS .TELEPHONEMODEMS................
65
DIAGC.DAT.
66
ARCNET CONFIGURATION FORCNT CN190BST
66
MAG PICKUP SCALE TYPE.......................
72
L60SYNC1 ->SFL........................
73
CONSTANT SETTABLE DROOP
73
TCCA-SHAFT VOLTAGE MONITOR TEST............
75
FRAME 7 HYDRALIC RACHET
78
IOMA SLIP SETTING FOR 25X....................
80
INLET BLEED HEAT FIRING TEMP REF CURVE .....
80
CSRIHV3 (DLNOx)
81
BIGBLOCK TGENMN1 ERROR.......................
82
-14TABLE OF CONTENTS
SECTION
V
SUBJECT
MARK V SOFTWARE ALERTS
88 HYDROGEN PURGE SEQUENCE CHANCES............ .
83
89 MAIN DISPLAY OF SPEED LEVEL ................
84
90 UNIT.A DUAL FUEL DISPLAY..................
86
91 TEMPERATURE CONTROL REF CURVE ISOTHERMAL 86
92 125 VDCG ROUNDS
87
93 MS 6 DWI LEAN-LEAN & PREMIX ..............
88
94 DLN LEAN. LEAN SHIFT ERROR.................
89
95 DLN SEC FLAMEDET SEQUENCING................
90
96 DLNI SEQ REIGNITION AND LOAD RECOVERY........ 90
97 DCC GAS/LCC FIRMWARE REVISION................
91
98 MS 7001 CONTROL CONSTANTS..................
93
99 TEMPERATURECONTROL IGV BIAS................
93
100 TTRXV4....................................... 93
101 IDP 3.4 BOI_Q.S RD.......................... 94
102 TNKNLGV .NON-LINEAR DROOP BBL............. 95
103 TWO POSITION I G V SEQUENCING ............... 102
104 MANDATORY PURGE AFTER 14HM.................. 103
105 H2 COOLED GEN GAS ANALYZER 4-20 MA INPUTS. 103
106 PROXIMITOR SCALE TYPE CHANGE.............. 104
107 DLN SEQUENCING ERRORBBL XVL001............ 105
108 FSRMINV2 PROBLEM........................... 105
109 DLN I LIGHT OFF............................ 108
110 TTKn_M SCALING OF DEG/MW..................... 109
111 MULTI-UNIT CONFIG.DAT INFO................. 109
112 L12LV1 LP OVERSPEED FAULT DETECTION........ 109
113 INHIBIT PEAK LOAD ON H E A V Y FUEL............. 110
114 OPEN HYD TRIP OIL PRES ALM-ORDER EXC BUG.... 110
115 MS 7001EA SLOWROLL. RACHET AND CW SEQ....... 111
116 L86MAN_SYNC DEAD BUS CLOSURE............... 122
117 ON LINE WATER WASH FLAME DET BYPASS.............. 122
118 WATER INJ FAST LOWER DISABLE .L6OWLlZ..... 123
119 TCQA FAILURE.............................. 123
120 OVERSPEED TRIP DURING GCV FAULT............ 124
121 L20VGT3 INTERVALVE VENT SOLENOID SEQUENCE...124
122 TTRXV5 UPGRADE TO BBL 5.10 ................. 125
123 I/O CONFIGURATOR CPD DEFINITION VALUES....... 126
124 USER DEFINED DISPLAY......................... 126
125 AUTO DEADBUS OPTION. 127
126 RUNG L4BTRUN,DIESEL START................ 128
127 BBL 5.11 and 5.12 128
128 GENERATOR STATOR TEMPERATURE ALARM ......... 129
129 MS 7001 SLOW ROLL SEQUENCE.................. 129
130 STARTING DIESEL SEQUENCING 130
-15-
TABLE OF CONTENTS
SUBJECT
SECTION
V
MKVNLTAB
-16-
GE Power Generation
SPEEDTRONIC
Mark V
Turbine Control
MARK V NEWSLETTER
The Mark V Newsletter is in the form of revisions and additions to the
"SPEEDTRONIC MARK V INSTALLATION & SERVICE
ENGINEERING HANDBOOK AND MARK V NEWSLETTERS".
The following insertion instructions detail the incorporation of the Newsletter
into the Handbook:
1. Remove the Letter of Intent.
2. Replace the table of contents.
SECTION I - STARTUP CHECK LIST
1.
2.
3.
In Tab 1, "General", replace sheets 10 and 11, a typo has been fixed in
the first paragraph of sheet 11. Add new sheets 15 thru 21 to the back of
the section.
2.
3.
4.
5.
6.
7.
In Tab 16, "MS 6001 Diesel Start Sequence, replace the "MS6001 DIESEL
START" section due to general revision.
In Tab 16, "MS 6001 Diesel Start Sequence, replace the "DDEC 3
Interface" sketch. The voltage on the 4-20 ma setpoint to the engine has
been revised from 0.5-4.5 v to 1-5 v.
In Tab 19, remove and discard "Animated Screen Examples With Code Files".
In Tab 19, insert "Standard I/O Configurations for Gas Turbine".
In Tab 27, Replace the entire "Mark V turbine Controls Information
System" document due to general revision.
In Tab 30, replace the entire "Wet Low NOx Emissions Reduction System
Description, Start-up, Testing and Tuning" document due to general
revision and the addition of a performance estimating section.
SECTION V - MARK V ALERTS
The Mark V Alert section remains unchanged.
INDEX
1.
Place this Newsletter in the front of the book behind the "Table of Contents"
as record of changes made to the book.
This is the final Mark V Newsletter to be issued.
C.L. Williams
MKVNL5
-3-