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Design Guide Fire Protection

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The document discusses CSR Bradford Insulation's range of fire protection insulation products and applications, design considerations for incorporating insulation in passive fire protection systems, and testing standards and facilities.

The main types of insulation products discussed are Bradford Glasswool and Bradford Fibertex Rockwool, which are available in sheet or roll form and as moulded pipe insulation. Bradford Thermofoil is also mentioned.

Some design considerations mentioned for fire protection systems include selecting the correct insulation products, considering insulation inclusion from the initial design stage, and meeting building code or fire safety regulations.

D E S I G N G U I D E

P R O T E C T I O N
F I R E
FIRE
PROTECTION
F I R E D E S I G N G U I D E

Contents. thermosetting resin. Both are available in sheet or roll


form and as moulded pipe insulation.
Bradford Ther mofoil ™ compr ises a range of
Introduction 2 aluminium foil laminates available in various grades.
The Benefits of Fire Protection Insulation 2 All CSR Bradford Insulation products are tested to
meet stringent quality control standards incorporating
Product Range, Applications
quality management systems such as AS3902/ISO9002.
& Selection Guides 4–7
Bradford Insulation has a 65 year history of providing
Design Considerations
insulation for fire protection applications. Bradford’s
Rockwool & Glasswool Insulation 8 comprehensive fire testing research laboratory in Sydney,
Principles of Fire Protection 9 Australia is registered by the National Australian Testing
Fire Testing of Building Materials 11 Authority (NATA) and, in conjunction with the
Australian Government’s Commonwealth Scientific and
Building Applications, Industrial Research Organisation (CSIRO), is able to
Specifications & Systems
undertake fire testing to meet many international
Fire Protection in Homes 16 standards.
Industrial Fire Protection 16
ABOUT THIS GUIDE.
Curtain Wall 16 – 19 The purpose of the guide is to provide information
Party Wall 20 on the benefits from the use of insulation materials in the
fire protection of buildings, industrial processes, ships
External Walls 20
and other applications. The incorporation of the correct
Fire Barriers/Stops 21 insulation products in the design of passive fire protection
Flooring 23 systems can save lives and complement the installation of
Fire Damper Strip 24 active fire protection equipment.
Penetrations 25 In most countries the inclusion of fire rated building
products such as insulation is covered by strict building
Sprayed Systems 25 codes or other fire safety regulations. Information is
Steel Columns and Beams 25 provided in this guide to assist the designer in the correct
Marine Applications, choice of insulation to meet these stringent fire protection
Specifications & Systems requirements.
Principles of Marine Insulation 26 The range of Bradford products and their applications
is presented along with data and worked examples to
Bradford Marine Systems 28 – 33
illustrate design considerations. Sample specifications for
Appendix A Frequently Asked Questions. 34 applications are also included. In order that the benefits
Appendix B Terminology. 35 of insulation may be realised most cost effectively, it’s
CSR Bradford Insulation inclusion in passive fire protection systems should be
Regional Contact Details 36 considered from the initial stage of design.
Information included in this Design Guide relates to
products as manufactured at the date of publication. As
the CSR Bradford Insulation policy is one of continual

Introduction.
The Bradford Insulation Group forms part of the
product improvement, technical details as published are
subject to change without notice. Similarly, regional fire
regulations referenced in this guide may also change over
time, and current information should be obtained at the
Building Materials Division of CSR Limited. CSR
design stage.
Bradford Insulation manufactures and markets an
extensive range of insulation products offering outstanding TECHNICAL ASSISTANCE.
fire protection, thermal and acoustic properties for use in To assist designers, a free and comprehensive technical
all types of industrial and marine applications as well as service, as well as advice and assistance in specifying and
domestic and commercial buildings. using Bradford products is available from CSR Bradford
Two mineral fibre insulation types are available; Insulation offices in your region. Further technical data
‘Bradford Glasswool’, which is manufactured by and product updates are also available on the CSR
controlled felting of glass wool bonded with a Building Solutions Website: www.csr.com.au/bradford
thermosetting resin; and ‘Bradford Fibertex™ Rockwool’
which is spun from natural rock and bonded with a

2 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E

The Importance of
Fire Protection Insulation.
In most countries, approval for the occupancy of a building or the use of an industrial process
or the launch of a new ship, depends on passing fire safety regulations. These regulations and codes
have been developed around the world from the tragic experiences of real fires resulting in loss of
life or property. Investigations by fire fighters and government fire authorities have led to requirements
that the use of fire rated building materials should be included in designs, particularly in high fire
risk environments.
Whilst many countries are now moving away from prescriptive to performance based regulations,
the principle objective remains that of minimising the spread of flames and the release of toxic fumes
from fires to ensure occupants have sufficient time to safely escape the inferno.
Rockwool mineral fibre insulation, in particular, has achieved widespread international use as a
lightweight, adaptable and effective fire rated building product for use in passive fire protection systems
design.
Passive fire protection is a term which describes materials that are an integral part of the
construction of a building. These products are most effective when assembled into compartments,
forming fire rated barriers. This allows occupants of other parts of a building to safely escape from
the dangers of a fire.

PRIMARY BENEFITS OF FIRE RATED INSULATION

Protection of Persons and Bradford Rockwool is a proven fire protection material


Installations in case of fire. which can provide up to four hours fire resistance. Both
Rockwool and low binder Glasswool are non-combustible
and do not contribute to the propagation of a fire.

Improved Thermal Comfort Not only does insulation provide fire protection, it also
all year round. assists greatly in creating a more comfortable environment all
year round due to its excellent thermal characteristics.

Reduced Noise Levels Bradford Glasswool and Rockwool are excellent sound
absorbers and can assist in reducing noise transmission
through building elements such as partitions, marine
bulkheads and decks.

Durability Bradford Glasswool and Rockwool insulation are made from


durable fibres which are unaffected by their exposure in the
building environment. They will perform efficiently without
deterioration or need of maintenance for the life of the
building.

3 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
Fire Protection Insulation for
Commercial Buildings.

9Air Conditioning
Duct Insulation
(Rigid & Flexible Ducts)

8 Pipe & Duct


Penetrations

1
Lift Well

2
Party
Wall

3
Fire
Barrier

4
Curtain
Wall
7 Kitchen
Exhaust
Ducts

5 Columns &
Beams
6 Plant Room Wall &
Ceiling Insulation

4 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
Bradford Insulation Application & Selection Guide for
Fire Protection in Commercial Buildings.
Insulation Application Product Type Product Range/Facings

1 Lift Well Bradford FIBERTEX™ 450 Rockwool 25 – 100mm

Bradford FIBERTEX™ Rockwool 100mm


2 Party Wall
Party Wall Batts

3 Fire Barrier Bradford FIBERMESH™ 820 Blanket 50 – 100mm

Bradford FIBERTEX™ 64 – 100kg/m3,


4 Curtain Wall SPANSEAL™ Boards
Bradford Curtain Wall Batts
50 – 100mm
135mm
Bradford FIBERTEX™ HD Rockwool 25 – 100mm
5 Columns &
Beams Bradford FIBERTEX Spraywool

12.5kg bags
Bradford FIBERTEX™ Rockwool 25 – 710mm O.D.
Pipe Insulation 25 – 100mm thickness
6 Plant Room
Bradford FIBERMESH™ 650 25 – 100mm
Bradford FIBERTEX™ Spraywool 12.5kg bags
Kitchen Exhaust Bradford Glasswool HT THERMATEL ™
25 – 50mm, Foil Facing
7 Ducts Bradford FIBERMESH™ Stitched Blanket 25 – 75mm
Bradford FIBERTEX 450 Rockwool

13mm
Fire Damper Strips
Bradford FIBERTEX™ Loose HT 12.5kg bags
Pipe & Duct Rockwool
8 Wall Penetrations Bradford FIBERTEX™ Rockwool 25 – 760mm O.D.
Pipe Insulation 25 – 100mm thickness
THERMOFOIL™ facings
Bradford FIBERTEX™ HD Rockwool 25 – 100mm
Bradford Glasswool Ductliner and 25 – 50mm
Air Conditioning Ductwrap
9 Ducts Bradford FIBERTEX™ Rockwool Foil faced with UL181 fire rated
Ductliner and Ductwrap tape

5 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
Fire Protection Insulation for
Industrial & Marine Applications.

1Marine
Deckhead
& Bulkhead
2 Marine
Thermal &
Acoustic

4 Process Equipment,
Pipes, Storage Tanks
& Furnaces
3 Cryogenic
Vessels

6 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
Bradford Insulation Application & Selection Guide for
Fire Protection in Industrial & Marine Applications.
Insulation Application Product Type Product Range/Facings
Marine
1 Deckhead & Bulkhead
Bradford FIBERTEX ™ 820 25mm – 75mm

Bradford FIBERTEX™ 820 25mm – 75mm


Marine
2 Thermal & Acoustic Bradford Glasswool Marine 25mm – 75mm
Thermal Grade

3 Cryogenic Vessels Bradford FIBERTEX™ Loose CR 12.5kg bags

Bradford FIBERTEX™ 350 HD Rockwool 25mm – 100mm


Process Equipment
4 Storage Tanks &
Furnaces
Bradford FIBERMESH™ Stitched Banket 25mm – 100mm
Bradford Glasswool HT THERMATEL™ 25mm – 75mm

7 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E

Design Considerations.
In the selection and design of the optimum type of insulation for fire protection applications, there are several factors
which need to be taken into account to ensure total performance requirements are met.
CONSIDERATION ACTION.
Principles of fire protection in buildings Ensure passive insulation systems and products provide sufficient fire
rating protection to allow occupants to escape.
Building codes and regulations Confirm local building fire regulations for the class of building under
construction.
Testing certification Ensure test certificates available to meet fire regulations – particularly
for marine.
Maximum service temperature Choose insulation material capable of operating continuously at
prescribed temperature.
Facings Choose facings and adhesives with appropriate fire ratings.
Heat transfer and thermal conductivity Consider temperature control requirements of processes and ensure
insulation type suitable for applications.
Acoustic benefits Consider noise control regulations and acoustic benefits provided
by insulation.
Penetrations/gaps Ensure all wall penetrations and gaps have fire protection insulation.
Toxicity of product when burnt Consider toxicity of insulation off-gases and choose insulation
with lowest toxicity.
Suitability of sealants Ensure sealants meet appropriate fire rating for system.
Ease of installation Allow space for application of thickness of fire protection insulation.
Installation cost Choose insulation that is readily available and cost effective.
Environmental Choose environmentally friendly insulation products using
ecologically sustainable raw materials and with a positive embodied
energy life cycle
Health & Safety Observe MSDS recommendations

Choice of Insulation Products.


BRADFORD FIBERTEX™ ROCKWOOL the fuel source of a fire. It’s higher density helps provide
All Bradford Fibertex™ Rockwool products achieve dimensional stability and performance at high temperature.
0,0,0,0 when tested to AS1530.3. Internationally, mineral BRADFORD GLASSWOOL.
wool products such as Bradford Fibertex™ Rockwool
All Bradford Glasswool unfaced products achieve
are the leading choice for cost effective passive fire
0,0,0,0 – 1 when tested to AS1530.3. Glasswool insulation
protection building design. Bradford Fibertex™ Rockwool
is spun from molten glass and has a generally lower
is manufactured by melting rocks at 1300ºC and the
density and temperature resistance than rockwool
resulting spun fibrous insulation is less likely to shrink or
insulation. Due to its higher organic binder content it is
degrade during fire than many other insulation products.
not inherently non-combustible. Only specialty Bradford
Bradford Fibertex™ Rockwool is inherently non- Glasswool products such as Bradford Glasswool
combustible, and does not require the addition of Thermatel™ and Bradford Glasswool Marine Thermal
expensive fireproof facings to pass international fire testing. Grade pass non-combustibility testing (AS1530.1) for
It has a low organic binder content and does not add to fire protection applications.

8 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
Principles of CONTROLLING FIRE
WITHIN A COMPARTMENT.
Fire Protection in Buildings. A fire compartment is defined as an area of a building
which is totally separated from the remainder of the
Each year building fires cause many deaths and injuries building by continuous fire rated construction. This area
and billions of dollars worth of property damage. can be a single room, a series of rooms or an entire floor.
It can also be a vertical shaft for services or a crawl space
There are four stages in the life of a fire: beneath a floor.
• ignition, A large proportion of fires do not spread beyond the
• fire growth period (pre flashover), compartment of origin. Therefore, if careful attention to
detail is placed on compartment design fire losses should
• fully developed fire (post flashover),
be reduced.
• decay.
Fire in a compartment can be controlled by either
FIG 1. FIRE LIFE CYCLE. passive or active fire protection measures. Passive fire
TYPICAL TIME/TEMPERATURE CURVE. protection which includes Bradford Rockwool Insulation
is recommended because these products are non
combustible and have melting points in excess of 1150°C.
Flashover

CONTROLLING THE SPREAD OF FIRE


decay BETWEEN COMPARTMENTS
Temperature

(cooling stage) VIA OPENINGS IN EXTERNAL WALLS.


fully developed
(post flashover stage) Flames escaping from a broken window in a low rise
Growth
(Preflashover stage)
or high rise building tend to curl back to the level above.
This is another critical area which needs to be addressed.
The flow and intensity of the heat generated is often high
enough to be a fire hazard to the compartment above.
The main objective is to prevent the flame from
reaching the upper window or wall. The two factors
Time
which affect this are:
Combustion requires heat, fuel and oxygen. Fire
• window size and shape;
growth is a function of the fuel itself, with little or no
influence from the configuration of a building. Given • vertical spandrels and horizontal ledges.
sufficient fuel and oxygen, fire will continue to grow
resulting in an increase in compartment temperature.
WINDOW SIZE AND SHAPE.
When substantial heat is generated, over 500 – 600 Many studies in this area have revealed that tall narrow
degrees Celsius, flashover occurs and the fire becomes windows present a lesser hazard than short wide ones. Tall
fully developed, engulfing the whole compartment. windows tend to project the flame away from the facade,
decreasing the thermal coupling of the flames and keeping
Decay follows when all the fuel or oxygen within the
the thermal exposure relatively low.
compartment is totally consumed.
REDUCING FIRE HAZARDS
There are principally three key areas for reducing fire
hazards:
• controlling fire within a compartment;
• controlling the spread of fire between compartments
through openings in external walls;
• providing early warning to building occupants.

9 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
VERTICAL SPANDRELS AND FIG 3.
HORIZONTAL LEDGES. BUILDING WITH CONCRETE LEDGE TO PREVENT
VERTICAL SPREAD OF FIRE.
For vertical separation.
To minimise the risk of fire spreading from one floor
to another via openings in external walls it is important
that any external opening:
• must be separated by a spandrel which is not less than
900mm in height, and extends not less than 600mm
above the upper surface of the intervening floor; and,
• is constructed from a non-combustible material having
a suitable fire resistant level which complies with the
relevant country’s requirements. This is usually FRL
60/60/60 or 120/120/120.
FIG 2. BUILDING WITH VERTICAL SPANDREL
CURTAIN WALL.
EARLY WARNING.
In today’s society due to the regulations for higher
acoustic performance of walls and floors it is necessary to
ensure that in conjunction with passive fire protection,
smoke and fire alarms are located in areas where they will
be most useful and audible.
In non residential buildings it is normally necessary for
the sound level to be 65dBA for longer than 30 seconds.
For residential buildings where the occupants may be
in deep sleep, a sound level of 75dBA minimum is
required in the bedrooms.
Typically alarms are located in corridors, and to
achieve the necessary sound level requirement for a
bedroom, the sound level needs to be at least 130dBA at
the source. This may not always be possible and therefore
it may be necessary for alarms to be located in bedrooms
For horizontal separation at floor level.
on different levels.
• the external projections must not be less than 1100mm
and extend along the wall not less than 450mm PASSIVE FIRE PROTECTION DESIGN.
beyond the openings; and, It is incumbent upon building designers to choose
• is constructed from a non-combustible material having passive fire protection materials with great care and
a suitable fire resistant level which complies with the attention to detail.
relevant country’s requirements. This is usually FRL Whilst in many cases active fire protection systems can
60/60/60 or 120/120/120. be added at a later stage, passive systems must be built in.
Insulation products are a key component of passive fire
protection systems, as well as providing thermal and
acoustic benefits.
Insulation products should always be chosen with the
best fire protection properties demonstrated under
rigorous testing regimes.

10 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
Fire Testing.
National building codes and fire regulations call upon a variety of test methods to ensure passive fire protection products
and systems will guarantee performance in the event of a fire. Unlike other areas of building design, these fire testing
requirements are usually mandatory.

Country Building and Regulatory Tests


Australia/ New Zealand AS1530.1 Combustibility test
AS1530.3 Early Fire Hazard test
AS1530.4 Fire Resistant test
UL181.16 Burning Test
Burma/Cambodia/China BS476.4 Combustibility test
Hong Kong/Indonesia BS476.5 Test for Ignitability
Korea/Laos/Malaysia BS476.6 Test for Fire Propagation
Singapore/Sri Lanka BS476.7 Surface Spread of Flame
BS476.4, 6 and 22.
Thailand/Vietnam BS476.8, 20 and 22 Fire Resistant test
JISA 1304
JISA 1321 Incombustibility
ISO 834
Philippines/Taiwan ASTM E119 Fire Resistant test
ASTM E84
ASTM E136 Combustibility test
UL 723 Surface Burning Characteristics
International ISO 1182
IMO Marine Testing Classification System

FIG 4. REGIONAL MAP.

China
Taiwan
India Hong Kong
Thailand Vietnam Philippines
Malaysia
Singapore

Indonesia

Australia

New
Zealand

11 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
COMBUSTIBILITY. FIG 5.
STANDARD TIME vs TEMPERATURE CURVE.
Rockwool and low binder glasswool have a low
1200
content of organic binder and are deemed to be non-
combustible when tested to AS1530.1, BS474.4, 1100

ISO1182 , ASTM and IMO Resolution A.472(X11) or 1000

Temperature (°C)
equivalent.
900
Australian Standard AS1668.1 Part 1 ‘Fire and smoke
800
control in multi compartment buildings’ prescribes that
materials used in ductwork for fire dampers, smoke spill 700

and exhaust systems shall be deemed to be non- 600


combustible in accordance with AS1530.1. 500
All insulation used in marine applications must be 400
non-combustible. 0 30 60 90 120 150 180 210 240 270 300 330 360
Time (Minutes)
EARLY FIRE HAZARD INDICES.
Early Fire Hazard relates to the behaviour of materials STRUCTURAL ADEQUACY.
in the early stages of fire. The objectives of both Fire
Failure occurs when the specimen collapses under
Resistance and Early Fire Hazards are:
load.
• to ensure as much time as possible for occupants to
leave the premises and for fire fighting personnel to INTEGRITY.
arrive and deal with the situation; Failure occurs when the specimen develops cracks or
• to minimise the spread of fire and the amount of openings through which flames or hot gases can pass.
smoke generated. INSULATION.
Australian Standard AS1530.3 - Early Fire Hazard Failure occurs when the average temperature of the
Indices, provides a standard testing procedure to measure. unexposed surface of the specimen increases by more than
• ignitability 140°C above the initial temperature, or the temperature
• spread of flame at any point of the unexposed face increases by more than
180°C above the initial temperature, after allowing for
• heat evolved
ambient temperatures.
• smoke developed
The test performance of the specimen is expressed as
Ignitability is rated on a scale of 0 – 20 while the other a Fire Resistance Level, which indicates the number of
factors are rated from 0 – 10. The lower the number the minutes for which the specimen fulfils the requirements
smaller the risk. of three fire test criteria.
FIRE RESISTANCE LEVELS. For any specified FRL, a system having equal or
Fire resistance testing is conducted to the Australian higher respective criteria may be used.
Standard AS1530.4 : 1997. This standard gives the test OTHER FIRE TESTS
method and criteria of failure for the various elements of
A wide variety of specialty fire tests apply to such areas
construction such as partition walls, floor/ceilings and
as ductwork e.g. UL181-16 or the Factory Mutual
roof/ceilings.
Corner Fire Test for warehouses and factories.
The specimen assemblies are built into the test furnace
Care must be taken to understand fire test methods
and subjected to furnace temperatures in accordance
and their applications. In some cases insulation products
with AS1530.4 Standard Time versus Temperature curve.
may pass one test but fail another.
The test specimen is heated in the prescribed manner
It is recommended that for complex issues a fire
until the failure criteria has been reached, or is terminated
engineer is consulted. Refer to your nearest Bradford
by agreement between parties.
Insulation office for more information.
Assessment cr iter ia are represented by three
performance measurements known as Fire Resistance
Levels (FRL).

12 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
FIRE CODES BY BUILDING CLASS (BUILDING CODE OF AUSTRALIA).
Building Class Description FRL
1 Single occupancy houses and terraces 60/60/60
2 and 3 Dual occupancies/boarding houses 90/90/90
4 Sole dwelling in a commercial building up to 90/90/90
5 Office Building up to 120/120/120
6 Retail 180/180/180
7 and 8 <2stories Industrial 90/90/90
7 and 8 >2stories Industrial 240/240/240
9 Public Buildings (Hospitals, schools etc) 120/120/120
10 Garage NA

Prescriptive highly beneficial. This guide provides sample


specifications for various fire protection applications
(Deemed to Satisfy) versus utilising Bradford Fibertex Rockwool.

Performance Based Design. TOXICITY.


DIN53436 is a German test used in about six
‘Deemed to Satisfy’ provisions for the fire protection European countries to measure the toxicity of smoke
of buildings have been developed over the years based on produced by burning substances. In most circumstances
proven performance systems. the smoke produced in a fire tends to be the cause of
However, in some circumstances an alternative design human fatalities rather than the heat emitted from a fire.
may be as appropriate as the prescriptive method, and it A classification system was presented to rate the acute
may prove more economical. The compliance with lethal potential of each material on the basis of the
‘Deemed to Satisfy’ is not compulsory if alternative amount of material required to generate sufficient smoke
means can be found to satisfy that the performance to kill 50% of the laboratory animals within 30 minutes
requirements will be achieved. of exposure and 10 minutes of post exposure.
Factors affecting the fire must be taken into The classification system is as follows (Reference:
consideration including: Alairie and Anderson 1980):
• the likelihood or risk of a fire occurring in the LC50 – expressed in grams
building; LT50 – time in minutes
• the size, load or intensity of any fire in the building; LTC50 – grams x minutes
• the difficulty of evacuation and or/rescue; Class – defined as:
• the risk of spreading a fire to another building; A: ‘As toxic as wood’
• the fire safety systems in the building. B: ‘More Toxic than wood’
It is helpful to use the ‘Deemed to Satisfy’ provisions C: ‘Much more toxic than wood’
for guidance purposes. Fire Design Engineers are then
D: ‘More severe than class C’
suitably qualified to evaluate each project on its merit
through risk-cost assessment models and seek optimal The reference point has been designated to be Douglas
solutions which benefit the client and the public. Fir wood and materials are classified by comparison
against Douglas Fir. (FIG 6)
The aim of the Building Code of Australia (BCA) is
to maximise the safety, health and amenity of people in Based on this data, glasswool and rockwool insulation
and around buildings. The protection of property is not have been found to be on the lower end of the toxicity
a primary aim, yet it is necessary to maintain structural scale, similar to timber when compared to other products
adequacy of building elements in the event of a fire to readily available in the market.
ensure evacuation can be carried out in safety. Petrochemical based insulation products such as foams
The installation of Bradford Fibertex Rockwool in or polyester, along with paper (cellulose) and wood based
passive fire protection systems has been found to be insulation products are usually classed as more toxic or
much more toxic than Douglas Fir.

13 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
FIG 6. TOXICITY CLASSIFICATION.
Concentration - Response (grams)
MUCH MORE TOXIC MORE TOXIC AS TOXIC
THAN WOOD THAN WOOD AS WOOD
0.1 1.0 10.0 100.0 1000.0

CELLULOSE FIBERGLASS
WOOL SPF WOOD
AS FAST AS

GM 25 D. FIR
WOOD

30.0 UF
GM 57
Time - Response (minutes)

MOD CLASS A
PVC-A P.E.II
GM 21
PTFE RESIN P.E.I
GM 47 PVC H.R.E GM 23
THAN WOOD

GM-49
FASTER

10.0 PVC-CN
GM 27

ABS-3 CLASS B

PCP-CN
MUCH FASTER

3.0
THAN WOOD

CLASS C

CLASS D
1.0

Installation Issues. Service Temperatures.


The construction process as set out in the ‘Sample Thermal insulation products must be suitable for the
Specifications’ must be strictly adhered to when installing maximum operating or service temperature of the metal
Bradford glasswool or rockwool into fire rated systems. surface which is to be insulated.
The fire rating achieved has been tested in a laboratory The maximum service temperatures for mineral fibre
under supervised conditions. It is therefore necessary to insulation is specified to ensure minimal dimension
install the insulation product in a manner which closely change and low thermal conductivity at the design
resembles that used in the test. temperature. Higher density products such as rockwool
CSR Bradford Insulation recommends the following: are required at elevated temperatures for dimensional
• All insulation be cut square and butted together firmly stability and the low conductivity of radiant heat.
to ensure there are no air gaps when installed as part The range of Bradford Insulation rockwool products
of fire rated systems. In some cases such as party wall are suitable for a maximum service temperature of 350°C
and curtain wall batts, there is a requirement for the up to 820°C, and all are suitable for sub zero operating
rockwool to be compressed by at least 15% of its temperatures. For faced products the temperature at the
height or width. facing should not exceed the melt temperature of the
• The product specified is as stated on the packaging adhesive or facing material. This is generally around
(dimensions, density). 70°C to 120°C.
• The product is to be kept dry at all times to ensure Maximum service temperatures for the full range of
maximum performance. Bradford Insulation products are shown in the Bradford
• Observe the requirements for the handling of Insulation Fire Protection Product Guide.
glasswool and rockwool in accordance with the HEAT UP.
Bradford Insulation Material Safety Data Sheets As precautionary advice, products designed for high
(MSDS). temperature industrial applications (above 177°C) may

14 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
release gases (CO2, formaldehyde, amines) which may be temperature and calculated mean temperature, dependent
irritating to the eyes, nose and throat during initial heat on thickness and type of insulation.
up. In confined or poorly ventilated areas, it is Typical thermal conductivity (k) values of insulation
recommended to use air supplied respirators during the boards and blankets are derived from measurements taken
first heat up cycle. in accordance with laboratory test methods detailed in
In certain circumstances ‘punking’ may occur on startup. AS2464.6, ASTM C177 or BS874.
Punking is where the exothermic reaction binder burn-out Detailed thermal conductivity data is shown in the
is contained within a thick insulation roll and further fuels Bradford Insulation Fire Protection Product Guide.
binder degradation, resulting in undetected smouldering.

Heat Transfer & Personnel Protection.


To minimise the risk of injury to personnel, the
Thermal Conductivity. temperature of the exposed surface of an insulated vessel
or pipe should be no greater than 55°C in locations
The thermal conductivity, or k-value (W/mK) is a where the surface is accessible.
measure of heat transfer through a material and therefore Surface temperature has traditionally been used as a ‘rule
is the principle property of an insulation material. If a of thumb’ test for the effectiveness of insulation. While such
temperature difference exists between two parts of a a test may locate hot spots, it is not a reliable indication of
system heat transfer will take place. There are three the effectiveness of the insulation system as a whole.
modes of heat transfer in a mineral wool insulation:-
For a given insulation thickness, the surface
CONDUCTION. temperature of polished aluminium cladding will always
The flow of heat by conduction results from a transfer be higher than that of weathered zincanneal cladding, yet
of vibrational energy from one molecule to another. This the heat loss through the aluminium will be the lower of
energy transfer occurs as Fibre Conduction; conduction the two, particularly at high operating temperatures.
between molecules of air trapped in tiny cavities. Cladding surface temperature is also heavily influenced
by the ambient air temperature and wind speed under
CONVECTION.
operating conditions, which can be quite different from the
Heat transfer by convection occurs from the
air temperature specified and used for design calculations.
movement of heated air rising and the subsequent
The designer therefore should take into account the worst
replacement by gravity of colder, denser air. If the air
case ambient conditions for calculation purposes.
movement arises from the heat transfer process itself,
then natural convection occurs. Convection heat flow
adds very little contribution to the total k-value of Noise Control.
Glasswool and Fibertex Rockwool insulation products. All Bradford Fibertex Rockwool and Glasswool
products offer excellent sound absorption properties.
RADIATION. Alone, or in combination with other selected materials,
Heat flow from radiation is caused by electromagnetic they offer solutions to problems involving both sound
waves which are reflected, transmitted or absorbed by a transmission and reverberation.
material. The effect of radiation heat transfer rises
Guidance in handling these noise problems can be
significantly at higher temperatures, however high density
found in the Bradford Insulation Acoustic Design Guide.
mineral fibre will effectively reduce heat flow from radiation.
In many applications of heat transfer, each of the
mechanisms of conduction, convention and radiation Health and Safety
are involved. Bradford Fibertex Rockwool and Bradford Glasswool
The total heat flow is a sum total of the individual products have been widely used in industry for several
modes of heat transfer. decades. There is no evidence to demonstrate any long
Q total = Q conduction + Q convection + Q radiation term health effects from these products when used in
accordance with the simple procedures of the Australian
National Worksafe Standard and Code of Practice for the
THERMAL CONDUCTIVITY. Safe Use of Synthetic Mineral Fibres (1990, Reprinted
The thermal conductivity of an insulating material will with Amendments 1994).
vary with the mean temperature under operating Full health and safety information is provided in the
conditions. In heat transfer calculations, the thermal Bradford Insulation Material Safety Data Sheets.
conductivities are derived for the design operating

15 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E

Fire Protection for


Building Applications.
Fire Protection in Homes. Curtain Wall.
Most building codes and regulations concerning Fire protection has always been a major concern for
passive fire protection refer to commercial buildings and building occupants, fire fighters and building insurers.
public areas. Generally passive fire protection in homes Innovative materials and fast track construction methods
is left to the designer, builder and home owner. have resulted in increased complexity and uncertainty
Bradford Insulation recommends that consideration be when selecting suitable products.
given to fire protection insulation in homes in the The tragic fires in high rise buildings in Brazil and
following areas:- Thailand have demonstrated that flames can spread
• Fire rated sarking to be used in the roof – particularly quickly over a facade. Many fires have been reported to
in bushfire prone areas. Refer AS3999. have moved floor to floor directly through the gap
between the floor slab and the curtain wall, and generally
• Bradford Rockwool Building Blanket to be installed
via unsealed floor penetrations.
under ridge capping in bushfire prone areas.
• Thermal insulation in ceilings and walls to be chosen FIG 7.

with the best fire rating (in Australia, a four zero


product when tested to AS1530.3 is recommended –
particularly above the kitchen).
• Insulation of air conditioning ducting to similarly
have the best fire rating and that the ducting passes
UL181 Part 16 – burning test.
• Kitchen exhaust ducts to be insulated with either
Bradford Fibertex™ Rockwool or Bradford Glasswool.
• Use fire rated insulation under timber floors.

Industrial Fire Protection.


The general design principle for buildings apply to
industrial sites. In addition fire protection insulation is an
essential engineering design element for high temperature
or chemical industrial processes.
For more information on industrial fire protection
design please refer to the CSR Bradford Insulation
Industrial Design Guide.

Fires in lower floors of multi-storey buildings can threaten


occupants of upper floors if the fire spreads up the exterior of the
building. Cladding and facade materials must be tested for
flammability.

16 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
Very little research has been carried out in this area, The Bradford Fireseal™ Curtain Wall System is a total
and as a result, CSR Bradford Insulation saw it as an building solution for fire protection, and Bradford
opportunity to provide economical passive solutions Insulation also offers fire rated sealant and support clips
through their range of rockwool products. Tests were to complement the system. Bradford Spanseal™ Boards are
carried out at the CSIRO in Sydney, Australia through available in a wide variety of facing options including
their fire research and testing department. A full scale test Thermofoil™, Black Matt Facing Tissue (BMF) and
was constructed to investigate the effects of rockwool Flex-skin™. For further details please refer to the Bradford
insulation both in the spandrel and floor cavity. Insulation Fireseal™ Curtain Wall brochure.
The results were impressive, and highlighted the The biggest benefit of the Bradford Fireseal™ Curtain
superior performance of Bradford Rockwool as a fire Wall System is that the masonry spandrel wall which has
barrier when compared to other insulation products such been necessary to prevent vertical spreading of flame in
as glasswool and polyester. The products used in the other systems is no longer required. The high melt
spandrel were Bradford Rockwool Spanseal™ Boards, temperature of rockwool provides a superior barrier
and the cavity was sealed with Bradford Fireseal™ Curtain which cannot be matched with polyester or glasswool
Wall Batts. The system achieved both 1 hour and 2 hour insulation. Over the entire perimeter and height of a
fire ratings. building, the elimination of the masonry spandrel can
As well as fire protection, rockwool provides thermal amount to significant savings in materials and labour.
and acoustic benefits. In some countries the insurance
premiums may be reduced due to the lower risk of fire
damage.

FIG 10. ROCKWOOL STILL INTACT


FIG 8. FIG 9. ON FIRST FLOOR, REMAINING
WOOD CRIB PRIOR TO TESTING. AT PEAK OF FIRE. INSULATION HAS FAILED.

17 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
BRADFORD FIRESEAL™ CURTAIN WALL SYSTEMS.

1. AUSTRALIA/NEW ZEALAND 2. ASIA


Complies with Building Code of Australia. Complies with 2 hour Fire Rating regulations (firesafing).
1 Hour Fire Rating (Spandrel and Firesafing). Premium smoke control system (smokeseal flashing,
1 Hour Smoke Rating (Smokeseal flashing). sealant and foil faced firesafing).

FS 001 FS 002
VISION

VISION
DOUBLE GLAZING UNIT DOUBLE GLAZING UNIT
EXP. JOINT

EXP. JOINT
STACK 13mm CSR GYPROCK® STACK 13mm CSR GYPROCK®
JOINT PLASTERBOARD JOINT PLASTERBOARD
50mm THICK
PERIMETER SEAL CSR BRADFORD
50mm THICK AGAINST COLUMNS
CSR BRADFORD INSULATION ALUMINIUM FOIL FACING
SPANSEAL™ PANELS WITH FIRE RATED
INSULATION 1.2mm GALVANISED SHEET SEALANT TO EDGES
SPANSEAL™ PANELS SMOKE FLASHING
CONTINUOUS WITH
SMOKE SEAL
SPANDREL

SPANDREL
CONCRETE SLAB CONCRETE SLAB

CSR BRADFORD CSR BRADFORD


INSULATION FIRESEAL™ INSULATION FIRESEAL™
COMPOSITE OR CURTAIN WALL BATTS COMPOSITE OR CURTAIN WALL BATTS
GLASS PANELS RECOMMENDED GLASS PANELS
FIRESEAL SUPPORT CLIPS FIRESEAL SUPPORT CLIPS
SUSPENDED CEILING SUSPENDED CEILING
TRANSOM TRANSOM
VISION

VISION
JOINT JOINT

3. ASIA 4. ASIA
Complies with 2 hour Fire Rating regulations Complies with 2 hour Fire Rating regulations
(firesafing). (firesafing).
Standard Smoke Control System (with sealant). Standard Smoke Control (without sealant).

FS 003 FS 004
VISION

VISION

DOUBLE GLAZING UNIT DOUBLE GLAZING UNIT


EXP. JOINT

EXP. JOINT

STACK STACK 13mm CSR GYPROCK®


13mm CSR GYPROCK®
JOINT PLASTERBOARD JOINT PLASTERBOARD
50mm THICK
CSR BRADFORD FIRE RATED SEALANT 50mm THICK
INSULATION ON PERIMETER OF CSR BRADFORD
FIRESAFING INSULATION
SPANSEAL™ PANELS
SPANSEAL™ PANELS
SPANDREL

SPANDREL

CONCRETE SLAB CONCRETE SLAB

CSR BRADFORD CSR BRADFORD


INSULATION FIRESEAL™ INSULATION FIRESEAL™
COMPOSITE OR CURTAIN WALL BATTS COMPOSITE OR CURTAIN WALL BATTS
GLASS PANELS GLASS PANELS
TRANSOM TRANSOM
FIRESEAL SUPPORT CLIPS FIRESEAL SUPPORT CLIPS
JOINT JOINT
SUSPENDED CEILING SUSPENDED CEILING
VISION

VISION

Please consult your local CSR Bradford Insulation office if your system varies to those above.

18 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E

Specialty Building
System Specifications.
Curtain Walls. 3. Where the insulation shall be installed behind tinted
glass, the exterior surface of the insulation shall be
SPANDREL PANELS. faced with black tissue (BMF) to reduce light
1. Insulation shall be installed to fully cover the non- reflection. (NOTE: This facing should always be
vision areas of the curtain wall exterior cladding carried out by CSR Bradford Insulation to ensure a
system. professional finish is achieved.)
The insulation shall be Spanseal™ Rockwool Boards 4. Where a vapour barrier is required to prevent
as manufactured by CSR Bradford Insulation, to condensation, the internal surface of the insulation
achieve an FRL 60/60/60 in accordance with shall be faced with Thermofoil™ (light/medium/heavy
AS1530.4; (also refer to Bradford Fireseal™ System duty) reinforced foil laminate.
FS001). In Asia, this requirement is generally FRL 5. The insulation shall be supported by flanges fixed to
120/120/120. the metal framing of the spandrel at …….mm centres.
Where spandrel fire protection is to be provided by a
fire rated masonry wall, the insulation shall be Bradford FIRE SAFING.
Spanseal™ Rockwool Boards. 1. Fire Safing insulation shall be installed continuously
2. The thickness of insulation shall be ……..mm. For at all exterior cladding beam/column edge separations
determination of thermal resistance refer to Table 1. around the complete perimeter of each floor and roof
line. The insulation shall be Fireseal™ Curtain Wall
TABLE 1. THERMAL RESISTANCE Batts as manufactured by CSR Bradford Insulation.
Description Thickness Thermal 2. The minimum effective depth of the fire safing
Resistance insulation shall be 135mm to achieve a two hour fire
Bradford Spanseal ™ rating. The batts shall be compressed to 85% of their
Rockwool Boards 50mm R1.5 original width in order to seal properly, and are to be
inserted into the cavity between the curtain wall and
Bradford Glasswool 75mm R2.3
concrete edge.
Bradford Supertel ™
100mm R3.0
3. The fire safing shall be installed in conjunction with
Where Aluminium Foil is used on one (or both) faces a smoke seal of continuous galvanised steel sheeting
and an airspace is present:
at least 1.2mm thickness, sealed with a fire rated
Vertical Reflective sealant between the back pan and the floor slab.
Airspace 20mm R0.58
NOTE: For further details refer to the Bradford
Vertical Reflective
Fireseal™ Curtain Wall Systems brochure.
Airspace >20mm R0.61
FIG 11. BRADFORD FIRESEAL INSTALLED AS FIRE
SAFING IN CURTAIN WALL SYSTEM.

Bradford Fireseal
Support Clips
Concrete
Floor/Soffit
Slab

Bradford
Spandrel
Panel

19 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
FIG 12. BRADFORD FIRESEAL INSTALLED AS FIRE PARTY WALL FIRE CLOSER.
SAFING IN CURTAIN WALL SYSTEM.
Bradford Fireseal™ Party Wall Fire Closer will provide
at least 1 hour resistance to the spread of fire through the
cavity walls of adjoining rooms.
Galvanised Sheet Steel
(1.2mm thickness)
installed as continuous Bradford Fireseal Where a separating wall meets the cavity wall, building
smoke barrier Curtain Wall Batts regulations also require the use of a mineral wool closer
135mm depth min.
for sound insulation purposes.
Bradford Fireseal Bradford Fireseal™ Party Walls Fire Closer will also
Fixing Clips
Concrete meet this requirement, significantly reducing flanking
Floor /Soffit
Slab transmission through the masonry wall cavities.

FIG 14. TYPICAL INSTALLATION FOR BRADFORD


PARTY WALL FIRE CLOSER.
Bradford
Spandrel
Panel
External Vapour
Masonry Wall Barrier
Bradford Fireseal

Party Wall Fire Protection. Party Wall Batts


vertically continuous
and compressed to
85% of original
1. The fireproofing insulation shall be Fireseal™ Party thickness in cavity

Wall Batts as manufactured by CSR Bradford


Insulation.
2. The top of the internal party wall must be constructed
so that it provides enough depth to fit the party wall
batts below the underside of the roofing. The width
of the batt is deter mined by the fire rating
requirement.
3. The roof battens or sarking must not cross the party
wall line.
4. The party wall batts shall be cut to fit tightly into the
prepared opening. The batt must be compressed by at
least 15% of its height in order to ensure adequate
sealing.
External Wall Systems
5. Lengths of galvanised hoop iron, 500 x 25 x 1.3mm (Zero Line Allotment).
are then nailed to the battens to bridge the gap. The The CSR RendaLine ™ External Wall Cladding
weight of the roof tile assists in retaining the insulation System is designed for residential and small commercial
in position. projects as an alternative to traditional brick veneer or
6. There must be no penetrations through the party rendered masonry construction techniques.
wall batts. This innovative system provides an attractive rendered
style wall with traditional recessed window and door
FIG 13.
openings and raked sills. With the inclusion of 30mm
BRADFORD PARTY WALL FIRE PROTECTION. Bradford Fibertex™ 450 Rockwool (80kg/m3), it will
achieve a Fire Resistance Level of 60 and 90 minutes.
Bradford Fireseal Roof Tiles For further details contact CSR Fibre Cement or the
Party Wall Batts
compressed between CSR Bradford Insulation office in your region.
roof tiles and top of
party wall

Battens and sarking


must be discontinuous
over party wall

Internal masonry
party wall

20 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
Fire Barrier Stops. 4. The edges of the fire barrier should also be clamped.
The bottom of the barrier should drape over the
This is a particularly simple system for providing an masonry wall and turned horizontally.
effective fire break in roof and ceiling spaces. It consists
5. The bottom edge of the blanket should be secured
of a draped rockwool blanket which is suspended between
with a metal strap of 50 x 2mm which is fixed at
two fire rated elements. In offices these are usually a
500mm centres.
masonry wall and a concrete slab.
6. Where blankets require joining, it is recommended
Fire Barrier Stops are most suited to refurbishments
that they be butted tightly and sewn together with
of existing buildings such as hospitals, offices and multi
galvanised wire of 1mm thickness.
residential dwellings.
NOTE: Also refer to alternative fixing methods
These cavities above the ceilings are potential hazards
detailed in FIG 15, 16 and 17.
as they are out of view, and also provide easy access for
flames to spread before the fire is detected. SERVICES.
1. The fire barrier stop shall be Rockwool Fibermesh ™ Where pipes or ducts are required to pass through the
820 Blanket as manufactured by Bradford Insulation. fire barrier, the blanket may be cut to provide a tight fit.
The blanket shall be …….mm thickness. It is recommended that the protruding pipe or duct be
• 50mm thick blanket provides 30 minutes fire insulated by at least 500mm on either end to ensure fire
resistance. integrity.
• Two staggered 50mm thick blankets provide 90 SMOKE RESISTANCE.
minute fire resistance. If smoke resistance is required through the cavity it will
2. The top of the blanket shall be secured to the soffit be necessary to specify an aluminium foil facing on one
with a mild steel angle. The angle should be no less side of the blanket.
than 60 x 40 x 2mm, with the short leg fixed to the VENTILATION.
soffit.
Specifiers should consider the effects on ventilation
3. The angle should be secured to the concrete soffit at once areas have been compartmentalised. This should be
500mm maximum centres with M8 x 60mm masonry discussed with a mechanical engineer.
anchors.

FIG 15. BRADFORD FIRE BARRIER STOP BETWEEN FIG 16. BRADFORD FIRE BARRIER STOP FOR A
A MASONRY SOFFIT AND MASONRY WALL. TRUSSED ROOF SPACE.
Bradford Rockwool Loose
M.S. Angle (60 x 40 x 2mm wedged between roof tiles,
M.S. clamping bar fixed Tile battens and sarking battens and truss
min.) fixed to soffit at through angle at must be discontinuous
500mm max. centres 500mm max. centres across fire barrier

Soffit Slab

Bradford
Fibermesh 820
Rockwool
Roof Truss

Suspended
Ceiling

Fire rated
party wall Bradford Fibermesh
820 Rockwool
M.S. clamping bar (50 x 2mm)
each side fixed at 500mm max.
centres

21 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
FIG 17. ALTERNATIVE FIXING METHODS FOR BRADFORD FIRE BARRIER STOPS IN A CEILING SPACE.

Masonry anchors at 500mm Masonry anchors at 500mm Ribbed soffit slab


max. centres in soffit slab max. centres in soffit slab

Bradford
Firbermesh 820
Rockwool Blanket
MS Angle min. packed into soffit
60 x 40 x 2mm troughs and wired

MS Clamping MS Angle min.


MS Angle min. Strip 40 x 2mm 60 x 40 x 2mm
60 x 40 x 2mm fixed to soffit ribs
at 500mm max.
centres

MS Clamping
Bradford Bradford Strip 40 x 2mm
Firbermesh 820 Firbermesh 820
Rockwool Blanket Rockwool Blanket

PLAN VIEW OF Masonry anchors at 500mm


END WALL ATTACHMENT max. centres in soffit slab

MS Angle min.
60 x 40 x 2mm

Bradford
Firbermesh 820
Rockwool Blanket MS Angle min.
60 x 40 x 2mm

8mm dia.
Clamping Bolt

MS Clamping
Strip 40 x 2mm

Masonry anchors at 500mm


max. centres in masonry wall
Bradford
Firbermesh 820
Rockwool Blanket

Fire Stops for additional height simply place one Curtain Wall Batt
on top of another. Please refer to Table 2 for specific
Raised Access Floors. product details. Galvanised steel pins should be used
to secure Curtain Wall Batts together at 500mm
Raised floors are a convenient method of allowing
centres.
services to run beneath offices. There are many patented
systems on the market and those interested should contact 3. When determining the correct number of floor stops,
the appropriate manufacturers. the height beneath the floor should be measured and
1. The fireproofing insulation shall be Bradford Curtain an additional 15% should be added to this value.
Wall Batts as manufactured by CSR Bradford 4. Care should be taken to allow for floor tolerances.
Insulation. 5. The FRL in Table 2 is limited to the fire performance
2. Bradford Curtain Wall Batts are 1500mm long x of the surrounding floors.
168mm wide x 100mm high. In order to gain

TABLE 2. SPECIFICATIONS OF BRADFORD FLOOR FIRE STOPS.


Void depth Fire Stop Width Fire Stop Height FRL
(mm) (mm) (mm)
Up to 175 168 200 0/240/240
175 – 350 168 – 336 200 – 400 0/240/240
350 – 600 336 – 504 400 – 700 0/240/240

22 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
FIG 18. TYPICAL LAYOUT FOR BRADFORD FIRE
STOPS IN RAISED ACCESS FLOORING SYSTEM. Fire Rated Floor System.
Bradford Fire Rated Floor Insulation can be installed
from above the joists. This is particularly useful when
seeking to achieve a fire rating of a ceiling without
disturbing the ceiling or amenity to a habitable area
below.
Raised Access
Floor System 1. The fire proofing insulation shall be Fibertex™ 820
Rockwool Boards as manufactured by Bradford
Insulation. The thickness of the insulation shall be at
least 100mm in order to achieve a maximum one
Bradford Floor Fire Stops hour fire rating.
stacked to fill void height
2. Insulmesh 1.2 – 1.6mm wire netting is to be applied
to the floor joists in order to support the rockwool
boards. It is to be secured into position by screwing
or stapling at 600mm centres, 40mm above the line
FIG 19. SECURING OF BRADFORD FIRE STOPS FOR
RAISED ACCESS FLOORING SYSTEM. of the ceiling.
Secure fire stops together
3. The Rockwool boards should be carefully laid into
with galvanised steel pins this cradle of mesh. It is advisable that there should be
at 500mm centres
some compression of the rockwool against the floor
joists.
4. Attention to detail is necessary when abutting two
pieces of rockwool together end to end. There must
be no air gaps which would reduce the fire
performance of the system.
5. The joist width should be limited to 75mm maximum
width and have a maximum spacing of 600mm
centres.

Where void height exceeds


400mm, use right angle clip
embedded in fire stop at
300mm from ends of fire stop FIG 20. BRADFORD FIRE PROTECTION FOR A
lengths on alternate sides FIRE RATED FLOOR/CEILING SYSTEM.

Bradford Fibertex 820


Board 100mm thickness
fitted firmly between joists

Flooring

Ceiling
plasterboard

Insulmesh wire netting stapled or


screw fixed to joist sides 40mm above
ceiling line at 600mm max. centres

23 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
Fire Damper Strip. When fitting a fire damper strip into an existing wall:
1. The fireproofing gasket shall be Fireseal™ Rockwool
When fitting a fire damper into a new fire rated wall Loose as manufactured by CSR Bradford Insulation
it is important to maintain integrity of the system: 2. The angles on the side of the damper shall be removed
1. The fireproofing gasket shall be Rockwool Fireseal ™
and the damper supported centrally in the space
Fire Damper Strip installed in layers of 13mm provided
thickness as manufactured by Bradford Insulation. 3. The insulation material shall be compacted, a little at
2. Fire damper strips shall be cut to fit neatly around the a time, into the space between the frame of the
frame of the damper, and retained in position using damper and the masonry, ensuring there are no voids.
lengths of pressure sensitive tape. The damper strips 4. The metal angles shall be replaced.
shall butt firmly at all joins.
3. When the fire rated building section is being
completed, the masonry wall around the damper shall FIG 22. BRADFORD FIRE PROTECTION FOR A FIRE
compress the strips slightly. DAMPER IN AN EXISTING MASONRY WALL.
4. The level of fire resistance can be determined from
Table 3. Remove the damper face angles on one side of the
wall, completely fill and compact Bradford Rockwool
Loose tightly into the gap between the masonry and
TABLE 3. FIRE RESISTANCE LEVELS. the damper body, and replace the angles

Width of Fire Resistance Level


Insulation (FRL)
110 mm NA/30/30
120 mm NA/60/60 Damper
body
128 mm NA/90/90
135 mm NA/120/120
150 mm NA/180/180
165 mm NA/240/240

FIG 21. BRADFORD FIRE PROTECTION FOR A FIRE


DAMPER INSTALLED DURING THE
CONSTRUCTION OF A WALL.

Cut Bradford Fireseal Fire Fix Bradford Fireseal Fire


Damper Strip to fit around Damper Strip at all joints
the damper frame with neat with pressure sensative tape EXPANSION JOINTS.
tight butt joints at corners
Bradford Fire Damper Strips may also be used to fill
expansion joints as shown in FIG 23.

FIG 23. BRADFORD FIRE PROTECTION


FOR AN EXPANSION JOINT IN A FIRE RATED
MASONRY WALL.
Fire Damper
Body
Bradford Fibertex Rockwool in
expansion joint

Masonry wall installed to compress


the Bradford Fireseal Fire Damper
Strip slightly

24 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
Penetrations. Steel Column
AS4072.1 : 1992 ‘Components for the protection of
openings in fire-resistant separating elements’, specifies
Fire Protection.
testing requirements and standards for penetrations. CSR Bradford Insulation manufactures a range of
very high density and fire rated Bradford Fibertex™ 820
Loose rockwool is commonly used in sealing the gap
Rockwool boards for installation around steel columns
between service pipes and penetrations through concrete
and beams. FIG 25 shows a typical installation design for
floors. For this to be effective it must be compressed
these applications.
firmly by tamping with a rod.
Alternatively, based on past tests and a current opinion
FCO 0725, two 13mm layers of Bradford Rockwool
FIG 25. BRADFORD FIRE PROTECTION
Fireseal Damper Strip wrapped around metal pipes
FOR A TYPICAL STEEL COLUMN.
(copper or cast iron) penetrating a concrete slab are
50mm 150mm 50mm
capable of providing a 240 minute fire rating for structural
adequacy and integrity.
For chilled water piping using polystyrene insulation,
Bradford Fibertex™ Rockwool Pipe Insulation has been
3mm dia. welded
tested by TICA Qld to be suitable to meet AS4072.1, pins at 300mm max.
250mm
spacings along the
when installed through the penetration section. length of the column
Bradford Insulation also manufactures a range of very
high density Rockwool boards for protection of large
penetrations against fire ingress.

FIG 24. BRADFORD FIRE PROTECTION 1 x 50mm layer of Bradford Fibertex 820
FOR A STEEL OR COPPER PIPE THROUGH A Rockwool Board with neat tight joints,
pinned in place with speed clips
CONCRETE FLOOR SLAB.

Gap around pipe filled with


compacted Bradford Rockwool
Loose or 2 x 13mm layers of
Bradford Fireseal Fire Damper Strip

2 x 50mm layer of Bradford Fibertex 820


Rockwool Board with neat tight joints,
pinned in place with speed clips

Fire Protection Spraywool.


Sprayed fire protection insulation systems are
commonly used under floor slabs and for fire protection
of columns and beams.
CSR Bradford Insulation manufactures a specialty
product for these applications called Bradford Rockwool
Spraywool.
For information about sprayed fire protection service
providers in your region, please contact your nearest
CSR Bradford Insulation office.

25 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E

Bradford Insulation
Marine Applications.
Principles of existing ships not previously carrying such equipment.
In particular the Directive applies to rockwool and
Marine Fire Protection. glasswool in fire protection applications. All products
Bradford Insulation has been supplying the marine and systems offered by Bradford Insulation comply with
industry in Australia and Asia for many years. Rockwool the FTP Code ‘International Code for Application of Fire
and glasswool have been specified for fire protection, as Test Procedures’ as published by IMO 1998 (International
well as thermal and acoustic performance. Maritime Organisation) Resolution MSC.61(67). This
Resolution convenes the international Convention on
The strong g rowth of the shipbuilding and
Safety of Life At Sea (SOLAS).
maintenance industry in the Asia/Pacific region reinforced
the need for CSR Bradford Insulation to continue its
A-CLASS DIVISIONS.
focus in this developing segment.
This series of tests is suitable for use in passenger
CSR Bradford Insulation products are manufactured ships, cargo ships and fishing vessels. Fire insulation is used
to the highest standards of quality in facilities located in to protect an area from the influence of a fire in an
Australia and Asia. CSR Bradford Insulation products are adjoining area by having separating performance during
tested to conform to the regulations of the International fire. Such constructions are A-class bulkheads and decks.
Maritime Organisation (IMO) which convenes with the Bulkheads are tested vertically whereas deckheads are
International Convention on Safety of Life at Sea tested horizontally to simulate real fire conditions.
(SOLAS).
In areas where fire resistance is necessary for PERFORMANCE CRITERIA.
compartmentation, rockwool has been the preferred The average unexposed face temperature rise should
choice among ship builders, naval architects and not be more than 140°C, and the temperature rise
government authorities. recorded by any thermocouples should not be more than
Rockwool has been proven to be an economical, 180°C dur ing the per iods given below for each
high performance insulating material with a fusion classification:
temperature in excess of 1150°C.
Class ‘A-60’ 60 minutes
MARK OF CONFORMITY. Class ‘A-30’ 30 minutes
Since 1997 a ‘Directive on Marine Equipment’ has Class ‘A-15’ 15 minutes
been in force in the European Economic Area (EEA). Class ‘A-0’ 0 minutes
The mark of Conformity confirms that equipment
complies with the Maritime Equipment Directive as well ‘B’ Class divisions allow for a temperature rise of up
as other applicable Directives. to 225ºC above the original temperature.

The Council of the European Union issues Directives FIG 26. BRADFORD MARINE FIRE PROTECTION
for products being placed on the EEA market, defining SYSTEM DURING TESTING.
conditions for free trade and essential health and safety
requirements. This implies that the Class Societies (Det
Norske Veritas (DNV), Lloyds Register of Shipping
(LRS), American Bureau of Shipping (ABS), Bureau
Veritas (BV), China Classification Society (CCS/ZC), etc.
are no longer able to monopolise the approval process in
Europe as they have done previously.
Classification Authorities must accept each others
approvals and testing. This new standard is referred to as
the ‘CE Marking’.
The Marine Equipment Directive 96/98/EC as
amended by 98/85/EC is mandatory for all new ships and

26 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
Installation UNCOVERED FIRE INSULATION.
This is a common application in areas that are behind
Recommendations. other constructions and visibly not important to specifiers.
The marine specification can be used in the following The Bradford Insulation products Bradford Fibertex™
applications but not limited to: 820 Rockwool satisfies classifications for:
• A-class ship decks and bulkheads; • non-combustibility in accordance with IMO Res.
• General passenger facilities; A. 799 (19); and
• Accommodation; • Fire Protection for aluminium and steel constructions
of Class A-0, A-15, A-30; and A-60 for both
• Engine rooms;
bulkheads and deckheads to IMO Res. A. 754 (18).
• Air-conditioning machine rooms;
‘A’ Class divisions which consist of an uninsulated steel
• Doors and panels; bulkhead or deckhead and without openings can be
• Ducts; deemed to satisfy the requirements for class A-0 divisions,
• Aluminium or steel construction. ie, satisfy the requirements for the passage of smoke and
1. The fire proofing insulation shall be Bradford flame, without the need for testing.
Fibertex™ 820 Rockwool as manufactured by CSR Cores of aluminium are required to be tested to gain
Bradford Insulation. The thickness of the insulation A-0 class divisions.
shall be ….......mm in accordance with the DNV
EC-Type Examination Certificate. COVERED FIRE INSULATION.
2. The board or blanket must be carefully attached to the Where a clean finish is necessary Bradford Fibertex™
structural steel/aluminium bulkhead or deckhead 820 Rockwool is available with a prefinished fire rated
using fixing pins. These pins are usually welded to the cloth or aluminium foil. This is suitable for car decks and
core, each insulation piece is firmly pressed over the engine rooms where the insulation is the final surface.
pin and secured in position by a circular locking This satisfies classifications for:
washer also referred to as a ‘speed clip’. • non-combustibility in accordance with IMO Res.
3. Attention to detail is necessary when abutting two A. 799 (19); and
pieces of rockwool together. There must be no air gaps • Fire Protection for aluminium and steel constructions
which will reduce the fire performance of the system. of Class A-0, A-15, A-30; and
4. Where two separate layers of rockwool are required, • A-60 for both bulkheads and deckheads to IMO Res.
sheets should be staggered to ensure joints in adjacent A. 754 (18).
layers do not coincide. Refer to system drawings.
5. It is recommended that when attaching two pieces of UNCOVERED THERMAL INSULATION.
rockwool together a spiral pin be used. In certain parts of a ship there is no fire protection
6. Where a covered fire insulation finish is required for requirement, however all insulation material used must
aesthetic purposes it is recommended that glass fibre comply with the strict guidelines of IMO Res. A. 799
cloths between 200 – 400g/m2 be used. These (19) for non-combustibility.
cover ings are easily cleaned and provide low This is generally lightweight insulation which is
maintenance to trafficable areas. For additional primarily installed to provide thermal resistance between
information contact the manufacturer direct. It may bulkheads and deckheads.
also possible to use aluminium foil as an alternative. As well as thermal benefits there are also acoustic
7. Glass fibre cloth tapes are also available for taping benefits to be gained in applications such as partitions and
separate products together. These products must have ceilings. For further details regarding the acoustic
a low flame spread to satisfy these stringent conditions. performance of these products please refer to the Bradford
For steel ship applications, refer to CSR Bradford Insulation Acoustic Design Guide.
Insulation drawings SD001 and SB002. Tested insulation materials to IMO Res. A. 799 (19)
For aluminium ship applications, refer to CSR for non-combustibility can be used in ‘A’, ‘B’ and ‘C’ class
Bradford Insulation drawings AD001 and ALB002. divisions.

27 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
Bradford Insulation Marine • A60 Bulkhead – System Description
The system comprised an aluminium bulkhead section
Fire Protection Systems. 2480mm high and 2420mm wide, lined on the exposed
face with one layer 38mm thick 110kg/m3 and one layer
CSR Bradford Insulation has developed a number of of 25mm thick 110kg/m3 Bradford Fibertex™ 820
marine fire protection insulation systems. Rockwool insulation sheets.
System development was undertaken initially at the The aluminium bulkhead assembly included a 6mm
CSR Building Materials Research Laboratories, Sydney, plate stiffened at 600mm centres by 100mm x 75mm x
Australia. Full scale testing was conducted by the CSIRO 9mm aluminium angle sections. The ends of the sample
Building Construction and Engineering Fire Research were stiffened by 100mm x 9mm aluminium flat plates.
facilities, Sydney, Australia to IMO test standards. EC The bulkhead was fabricated as per specifications described
Type – Examination Certificates were issued by Det in clause 2.1 of International Maritime Organization, Fire Test
Norske Ver itas (DNV) under Council Directive Procedures Resolutions A. 754 (18).
G6/98/EC of 20 December, 1996 in Marine Equipment.
The bulkhead was insulated with 1 layer of 25mm
Copies of test reports and marine certificates are thick 110kg/m3 Bradford Fibertex™ 820 Rockwool
available on request from any Bradford Insulation office insulation sheets applied across the tops of the stiffeners.
in Australia, New Zealand or Asia.
A second layer comprising 38mm thick 110kg/m3
ALUMINIUM SHIPS. Bradford Fibertex™ 820 Rockwool insulation sheets was
• A60 Deckhead – System Description similarly applied. Sheet joints in adjacent layers were
The system comprised an aluminium deckhead staggered a minimum of 50mm.
section lined on the exposed face with one layer of Each rockwool sheet in each layer was firmly butted
50mm thick 110kg/m3 and one layer of 25mm thick against each other to ensure tight joints. Both layers were
110kg/m3 Bradford Fibertex™ 820 Rockwool insulation fixed in place with 28mm diameter speed clips.
sheets. Bradford Insulation standard production sizes such as
The aluminium deckhead assembly included a 6mm 1500 x 900mm, 1200 x 750mm or 1200 x 600mm can
plate stiffened at 600mm centres by 150mm x 100mm x be used, provided joints in adjacent layers do not coincide.
10mm aluminium angle sections. The ends of the sample Construction is detailed in drawings ALB002 dated 19
were stiffened by 150mm x 10mm aluminium flat plates. April 2001, by CSR Bradford Insulation.
Aluminium pins (3mm diameter x 85mm long) were
welded to the exposed side of the deckhead stiffeners in • A30 Deckhead – System Description
places indicated in drawing AD001.
The system comprised an aluminium deckhead
The deckhead was insulated with 1 layer of 50mm section lined on one side with Bradford Fibertex™ HT
thick 110kg/m3 Bradford Fibertex™ 820 Rockwool Rockwool 90kg/m3 and clad with 0.4mm galvanised
insulation sheets applied across the tops of the stiffeners. mild steel sheeting.
A second layer comprising 25mm thick 110kg/m3 The deckhead, nominally 2440mm wide x 4000mm
Bradford Fibertex™ 820 Rockwool insulation sheets was long was constructed from 6mm thick aluminium deck
similarly applied. Sheet joints in adjacent layers were plate and four 150mm x 100mm x 9mm aluminium
staggered a minimum of 30mm. angle stiffeners spaced at 600mm centres.
Each Rockwool sheet in each layer was firmly butted The deckhead was insulated with one layer of 50mm
against each other to ensure tight joints. Both layers were thick x 90kg/m3 Bradford Fibertex™ HT Rockwool
fixed in place with speed clips and restrained by 0.7mm with batts butt jointed. The batts were laid across the angle
diameter steel wire wrapped around the pins in a diagonal stiffeners of the deckhead and clad with 0.4mm thick
formation. galvanised mild steel sheeting. The sheets were fixed in
Bradford Insulation standard production sizes such as place by speed clips.
1500 x 900mm, 1200 x 750mm or 1200 x 600mm can Certification pending at the time of publication.
be used, provided joints in adjacent layers do not coincide.
Pins and wiring should be installed to ensure minimal
sheet deflection.
Construction is detailed in drawing AD001 dated 19
February 2001, by CSR Bradford Insulation.

28 CSR BRADFORD INSULATION


25mm Bradford Fibertex 820 (110 kg/m3) 50mm Bradford Fibertex 820 (110 kg/m3)
Semi Rigid Board Semi Rigid Board
Location of 150 x 10mm
butt joint flat plate

250
400

750
900
A A

750
F I R E

900 Detail "B"


Section A - A

750
4000
Location
900 of pins

750
6mm plate

900

29
750
150 x 100 x 10mm
Unequal Angle
at 600mm centers
10 600 600 600 600 10 Butt joint
D E S I G N

50mm Bradford Fibertex 820


Semi Rigid Board
2420
0.7mm diameter
150 x 10mm diagonal tension
flat plate PLAN OF DECK wire to secure
insulation in 50
position
BRADFORD INSULATION
A-60 DECK - INSULATION SYSTEM 25
FOR ALUMINUM STRUCTURES
G U I D E

DESIGN: B.M. Exposed Face Exposed Face


UNITS: mm 30mm Overlap
Speed Clips
LAST MODIFIED: 19/02/2001 25mm Bradford Fibertex 820
Detail "B" Semi Rigid Board
DRAWING No.: AD001

CSR BRADFORD INSULATION


A A Section A - A Detail "B"
F I R E

2480
3mm diameter 6mm plate
aluminium pins
with 28mm diameter
clips

30
100 x 75 x 9mm
Aluminium angle
600 600 600 600 stiffeners
D E S I G N

2420 25mm Bradford


Fibertex 820
Semi Rigid Board

PLAN VIEW

A-60 ALUMINIUM BULKHEAD


INSULATED WITH 110 kg/m3
FIBERTEX ROCKWOOL 820 BOARD
38mm Bradford
G U I D E

DESIGN: BRADFORD INSULATION Fibertex 820


Semi Rigid Board Exposed Face
UNITS: mm 50mm min.
3mm diameter overlap at joints
LAST MODIFIED: 1/7/01 BMS aluminium pins with
28mm diameter clips Detail "B"
DRAWING No.: ALB002

CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
STEEL SHIPS. Each Rockwool sheet in each layer, was firmly butted
against each other to ensure tight joints. Both layers were
• A60 Deckhead – System Description
fixed in place with speed clips.
The system comprised a steel deckhead section lined
Construction is detailed in drawing SB002, dated 2
on the exposed face with one layer of 50mm thick
July, 2001, by CSR Bradford Insulation.
110kg/m3 Bradford Fibertex™ 820 Rockwool insulation
sheets.
The steel deckhead assembly included a 5mm plate General Purpose
stiffened at 600mm centres by 100mm x 70mm x 8mm
steel angle sections. The ends of the sample were stiffened Marine Insulation
by 100mm x 8mm steel flat plates. The Deckhead was NON-COMBUSTIBILITY.
fabricated as per specifications described in clause 2.2 of
International Maritime Organization, Fire Test Procedures Non-combustible material is a material which neither
Resolution A 754 (18). Details of the steel deckhead burns nor gives off flammable vapours in sufficient
construction are shown in drawing SD001. quantity for self-ignition when heated to approximately
750ºC. Any other material is a combustible material.
Steel pins (3mm diameter x 75mm long) were welded
to the exposed side of the deckhead stiffeners in places Bradford Fibertex™ 820 Rockwool
indicated in drawing SD001. Bradford Fibertex™ 820 Rockwool products are
The deckhead was insulated with 1 layer of 50mm certified as ‘non combustible materials’ for use in ‘A’, ‘B’
thick 110kg/m3 Bradford Fibertex™ 820 Rockwool and ‘C’ class dimensions in an EC-Type examination
insulation sheets applied across the tops of the stiffeners. certificate issued by Det Norske Veritas under council
Each rockwool sheet was firmly butted against each other directive 96/98/EC of 20 December 1996 in Marine
to ensure tight joints. The sheets were fixed in place equipment, and complies with IMO standards and
with speed clips. SOLAS regulations.
Bradford Insulation standard production sizes such as
Bradford Glasswool Marine Thermal Grade
1500 x 900mm, 1200 x 750mm or 1200 x 600mm can
be used. Bradford Glasswool Marine Thermal Grade has
similarly been certified as ‘non-combustible’ for use in
Construction is detailed in drawing SD001 dated 16
marine applications under IMO standards and SOLAS
February, 2001, by CSR Bradford Insulation.
regulations.

• A60 Bulkhead – System Description


The system comprised a steel bulkhead section
2480mm high and 2420mm wide, lined on the exposed
face with one layer of 25mm thick 110kg/m3 and one
layer of 38mm thick 110kg/m3 Bradford Fibertex™ 820
Rockwool insulation sheets.
The steel bulkhead assembly included a 6mm plate
stiffened at 600mm centres by 65mm x 65mm x 6mm
steel angle sections. The ends of the sample were stiffened
by 65mm x 6mm steel flat plates.
Steel pins (3mm diameter x 160mm long) were
welded to the exposed side of the bulkhead plate and
stiffeners in places indicated in drawing SB002.
The bulkhead was insulated with 1 layer of 25mm
thick 110kg/m3 Bradford Fibertex™ 820 Rockwool
insulation sheets applied across the tops of the stiffeners.
A second layer comprising 38mm thick 110kg/m3
Bradford Fibertex™ 820 Rockwool insulation sheets was
similarly applied. Sheet joints in adjacent layers were
staggered a minimum of 50mm.

31 CSR BRADFORD INSULATION


Location of 100 x 8mm
butt joint flat plate

250

750
A A

750
F I R E

Detail "B"
Section A - A

750
4000
Location
of pins 5mm plate

750
750

32
10 600 600 600 600 10 50mm Bradford Fibertex 820
100 x 8mm Semi Rigid Board
D E S I G N

100 x 70 x 8mm
flat plate Unequal Angle
2420 Butt joint
at 600mm centres

PLAN OF DECK

BRADFORD INSULATION A-60 50


DECK - INSULATION SYSTEM
FOR STEEL STRUCTURES
G U I D E

DESIGN: B.M. Exposed Face Exposed Face


UNITS: mm 30 30
3mm Pins and
LAST MODIFIED: 16/02/2001 BMS Speed Clips
DRAWING No.: SD001 Detail "B"

CSR BRADFORD INSULATION


A A Section A - A Detail "B"
F I R E

2480
3mm diameter 6mm plate
steel pins
with 28mm diamiter
clips

33
65 x 65x 6mm
steel angle
600 600 600 600 25mm Bradford stiffeners
D E S I G N

Fibertex 820
2420 Semi Rigid Board

PLAN VIEW

A-60 STEEL BULKHEAD


INSULATED WITH 110 kg/m3
FIBERTEX ROCKWOOL 820 BOARD 38mm Bradford Exposed Face
G U I D E

Fibertex 820
DESIGN: BRADFORD INSULATION Semi Rigid Board
28mm diameter
UNITS: mm Speed Clips

LAST MODIFIED: 2/7/01 BMS Detail "B"


DRAWING No.: SB002

CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
APPENDIX A.

Frequently Asked
Questions and Answers.
Q. Which insulation type is most suitable for fire Q. What facings are suitable for use in fire rated systems?
protection in curtain walling? A. Many facing materials such as foil laminates are not
A. Bradford Rockwool Spanseal and Curtain Wall Batts

suited to some fire rated applications. The best facing
are recommended because of their ability to withstand products for fire protection applications are aluminium
elevated temperatures generated in a fire. It is one of foil and woven glass cloths.
the few products to have been successfully tested in a
full scale fire test to prevent vertical flame spread.
Q. Do ducts insulated with Bradford Insulation pass
This system can provide up to 2 hours fire protection.
UL181?
A. The UL181-16 burning test is designed to test the
Q. Why are spandrels insulated? entire duct system. The duct insulation system will pass
A. Spandrels in buildings are insulated for three reasons using Bradford insulation provided a fire rated tape
namely, fire protection, thermal resistance, and noise such as PPC494 is used. The use of non fire rated tapes
control. for fastening insulation or sleeve can cause the system
to fail the test.
Q. Do I require a masonry wall or fire rated stud wall
behind the curtain wall?
A. No, when the Bradford Fireseal system is specified it
is not necessary to construct an additional masonry
wall as suggested in the Building Code of Australia to
achieve an FRL of 60/60/60.

Q. Can standard Rockwool be used in marine


applications?
A. No. Only products tested to IMO standards and issued
with a valid approval certificate can be used.

34 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E
APPENDIX B.

Terminology.
Fire Resistance Level This is a measure of the effectiveness of the system to prevent the ingress of fire. It is
normally classified in terms of structural adequacy, integrity and insulation in
minutes.
Flame Spread The rate at which a material will propagate flame on its surface.
Non-combustible A material which will not contribute heat or fuel to a fire.
Curtain Wall Outside skin or shell of a building that is supported off each individual slab level.
Spandrel Insulation Solid wall element below the window sill of a building which is fitted with
glasswool or rockwool insulation.
Vision Glass This is the portion of the curtain wall above the spandrel.
Firesafing Rockwool mineral fibre installed to the cavity between the edge of the slab and the
curtain wall frame. Its purpose is to impede fire and smoke.
Binder The cementing material that binds the fibres of mineral wool products together.
Decibel (dB) A logarithmic measure of sound levels of the ratio of two comparable sound
intensities.
Fire resistance Property of a construction to resist deterioration when exposed to a fire.

35 CSR BRADFORD INSULATION


F I R E D E S I G N G U I D E

CSR Building Solutions Website.


www.csr.com.au/bradford

Manufacturing Facilities.
CSR Bradford Insulation is a leading insulation manufacturer in Australia and Asia
with manufacturing facilities located throughout the region.
AUSTRALIA. ASIA.
Glasswool factory, Ingleburn NSW. Glasswool factory, Zhuhai, China.
Rockwool factory, Dongguan, China.
Rockwool factory, Clayton VIC. Rockwool factory, Rayong, Thailand.
Thermofoil factory, Dandenong VIC. Rockwool factory, Kuala Lumpur, Malaysia.
Flexible Duct factory, Singapore.

Sales Offices.
AUSTRALIA. INTERNATIONAL.
State Phone Fax Country Phone Fax
Head Office 61 2 9765 7100 61 2 9765 7029 New Zealand 64 9579 9059 64 9571 1017
NSW (02) 9765 7100 (02) 9765 7052 Hong Kong 852 2754 0877 852 2758 2005
ACT (02) 6239 2611 (02) 6239 3305 China (Glasswool) 86 756 551 1448 86 756 551 1447
VIC (03) 9265 4000 (03) 9265 4011 China (Rockwool) 86 769 611 1401 86 769 611 2900
TAS (03) 6272 5677 (03) 6272 2387 Thailand 66 2736 0924 66 2736 0934
QLD (07) 3875 9600 (07) 3875 9699 Malaysia 60 3 3341 3444 60 3 3341 5779
SA (08) 8344 0640 (08) 8344 0644 Singapore 65 861 4722 65 862 3533
NT (08) 8984 4070 (08) 8947 0034
WA (08) 9365 1666 (08) 9365 1656

Health and Safety Information.


Information on any known health risks of our products and how to handle them safely is displayed on the
packaging and/or the documentation accompanying them. Additional information is listed in product
Material Safety Data Sheets available from your regional CSR Bradford Insulation office or visit our website.

Warranty.
CSR Limited warrants its Bradford Insulation products to be free of defects in materials and manufacture.
If a CSR Bradford Insulation product does not meet our standard, we will, at our option, replace or repair it, supply
an equivalent product, or pay for doing one of these. This warranty excludes all other warranties and liability for
BI105.BMS7323.0901

damage in connection with defects in our products, other than those compulsorily imposed by legislation.

CSR Bradford Insulation is a business of CSR Limited A.B.N. 90 000 001 276.
CSR Limited is the owner of the following trade marks. Acousticlad™, Acousticon™, Acoustilag™, Anticon™, Bradfix™, Bradford™, Comfort Plus™, Ductel™,
Fibermesh™, Fibertex™, Fireseal™, Flexitel™, Flex-skin™, Gold Batts™, Multitel™, Quietel™, SoundScreen™, Spanseal™, Specitel™, Supertel™, Thermaclad™, Thermatel™,
Thermodeck™, Thermofoil™, Thermokraft™, Thermoplast™, Thermotuff™, Ultratel™.

36 CSR BRADFORD INSULATION

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