PVPE Pneumatic Valve Packing Equipment

Pneumatic Valve Packing Equipment (PVPE) Is Designed To Bag Free Flowing, Non Clumping Powders and Granules.

PVPE with Bag Kicker

Bradwood Packaging Offers Complete Filling, Packaging & Weighing Solutions

PVPE Pneumatic Valve Packing Equipment

The PVPE Air Packer has the Lowest Cost of Ownership in its class, because it will reduce time and labour to fill valve bags.
The PVPE (Pneumatic Valve Packaging Equipment) is an air flow bagger designed to fill dry solids, like granulated pellets, cement, adhesives, renders, powders, small aggregates and flaked products into valve bags. The PVPE works on the basis of air fluidisation of the product and differential pressure resulting in product flow into valve bags. The PVPE Packer weighs the bag and contents as it is being filled. The air flow system is capable of high production rates, (6-8 bags per minute) while maintaining accuracy. Ideal for PVC Powder, Renders, Cement, Sand or Lime Products, Tile Adhesives, as well as Flour, Breadcrumbs and similar free flowing foods. This packer also packs products sensitive to augering like pierlite and pedrite.

Clients Include:

Bradwood Packaging uses universal and industrial components to give the machinery extra long life cycles. The way machinery should be built (this way youre not locked into expensive proprietary systems). Manufactured to comply with Australian and International Machine Safety & Electrical Standards. Bradwood Packaging prides itself on providing plain English proposals, theres no hidden surprises. Youll know what youre getting. Bradwood Packaging manufactures complete lines from filling, sealing through to palletizing.

PVPE Packer With Bag Kicker

Australian Weighing Equipment Bradwood Packaging Rite-Weigh Scales Sydney +61 2 8717 3333 Melbourne +61 3 9330 1011 Brisbane +61 7 3423 1388 www.awe.com.au

BRADWOOD PACKAGING Bradwood Packaging Offers Complete Filling, Packaging & Weighing Solutions

How the PVPE Air Packer Works

PVPE Air Packer fills bags by weight. The PVPE can be configured for manual placement & removal of valve bags, manual placement with automatic removal or an automatic placement and removal solution. 1. The bagger is fed from an overhead hopper, silo or mixer containing the product to be bagged. 2. The packing cycle begins by managing a charge of material from the overhead vessel into the PVPE holding chamber. 3. Low pressure air is applied to a fluidising bed in the bottom of the chamber and product will flow when the nozzle valve is opened. 4. The PVPE packer works on differential pressure forcing product into the valve bag at 5-8 bags/ minute. 5. Electronic weighing and supervisory Programmable Logic Control (PLC) monitors the bag weight and controls the bag filling using a fast, then for improved accuracy, a slow feed phase. 6. A kicker table automatically ejects the bag at the completion of the cycle. The cycle repeats, with a new bag fed onto the feed tube.

The Bags Contents Are Weighed By Gross Weight

Bradwood Packagings PVPE Packer tare/zeros the bag and adds product to the selected amount by weight. Our weighing system uses a specially designed scale to achieve market leading performance. This technology is a key point of difference between our Packers and the competition.

PVPE Air Packer With Bag Kicker

The PVPE is an air flow bagger designed to fill dry solids, like granulated pellets, cement, adhesives, renders, powders, small aggregates and flaked products into valve bags.
Australian Weighing Equipment Bradwood Packaging Rite-Weigh Scales Sydney +61 2 8717 3333 Melbourne +61 3 9330 1011 Brisbane +61 7 3423 1388 www.awe.com.au

PVPE Air Packer

3
Pneumatic Control Cabinet Valve Activator Butterfly Valve Electrical Control Panel Product Chamber Air Supply & Regulators

Bag Clamp

Australian Weighing Equipment Bradwood Packaging Rite-Weigh Scales Sydney +61 2 8717 3333 Melbourne +61 3 9330 1011 Brisbane +61 7 3423 1388 www.awe.com.au

Filling Nozzle

Optional Bag Chair (Also Avaiable with Bag Kicker)

PVPE Pneumatic Valve Packing Equipment

Fine Adjustment Slow Speed

Rear Cleaning Hatch & Fluidising Bed

BRADWOOD PACKAGING Bradwood Packaging Offers Complete Filling, Packaging & Weighing Solutions

What You Get With A PVPE Pneumatic Valve Packer

Constructed from powder coated Mild Steel or selective Stainless Steel, so its built to last and makes cleaning a breeze High accuracy via patented load cell technology Easy clean out and changeover of new products without contamination via Submarine drop down style rear hatch After Bradwood Packaging installs your PVPE you get hands on training and documentation, to maximise your ROI The air flow feed system is capable of high production rates while maintaining good accuracies. Operator friendly easy set and forget controls Universal and industrial components give the machinery extra long life cycles the way machinery should be built Manufactured to comply with Australian & International Standards Pneumatic and electrical control equipment housed in positive pressure enclosure, ensuring dust free components Built from structural steel giving maximum strength with minimal dimensions Additional second stage filling hand wheel for trimming bag fill weight Industrial high strength anti- wearing butterfly valve specifically designed for abrasive products Quick adjustment to suit your bag sizes The heart of PVPE is your PLC controller interface, its simple to operate, your operators will have it all at the tip of their fingers Dont worry about security, because you can add password protected operator access levels A flexible and modular Packaging System which can be interfaced with most filling systems and check weighers. The same control panel can be extended to operate all packers and weighers The PVPE uses top European quality pneumatic and electronic components ,such as Festo, Metalwork, Schneider, SMC

Fast/slow Flow Control

Anti-Collision Device

Optional Bag Chair Remover

Australian Weighing Equipment Bradwood Packaging Rite-Weigh Scales Sydney +61 2 8717 3333 Melbourne +61 3 9330 1011 Brisbane +61 7 3423 1388 www.awe.com.au

PVPE Pneumatic Valve Packing Equipment

Can I customise the PVPE packer?

Confirm with Sales Engineers that your product is suitable for packing with the PVPE Packer So when you order your PVPE it comes with:

PLC controller interface 200 -250 v AC Supply (Other Power configuration available) Simple Bag Kicker Or (Your Choice Of Bag Discharge)

Pressure & Product Chamber

Get More Out Of Your PVPE Pneumatic Valve Packing Equipment

Connecting a Dust Collection Vacuum System To Reduce Dust Around The Fill Nozzle Positive Displacement Blower Side Channel Blower Left Hand Bag Chair Right Hand Bag Chair Discharge Chute

Rear Cleaning Hatch

Out-feed Conveyor Inlet Surge Bins Left Hand Machine Build Multiple Bag Collision Sensors Automatic Bag Loader (Arm Loader) Manual Valve Tuck Positioner (Foot Switch) Bulk Bag Filling Outlet

PVPE With Arm Loader & Bag Chair

Further Options for Machinery In The Production Line Bag Flatteners Conveyors Check Weigher Palletizers Self Leveling Palletizers Ultrasonic Sealers

Australian Weighing Equipment Bradwood Packaging Rite-Weigh Scales Sydney +61 2 8717 3333 Melbourne +61 3 9330 1011 Brisbane +61 7 3423 1388 www.awe.com.au

BRADWOOD PACKAGING Bradwood Packaging Offers Complete Filling, Packaging & Weighing Solutions

310 I.D 320 O.D

Dimensions of Standard PVPE Packer

1050 500

1030

Adjustable

1030

720

320 680 1700

1020

Dimensions of PVPE Packer with Bag Chair

310 I.D 320 O.D 1050 500

2300

450 320 680

1030

230

1020 2140

Australian Weighing Equipment Bradwood Packaging Rite-Weigh Scales Sydney +61 2 8717 3333 Melbourne +61 3 9330 1011 Brisbane +61 7 3423 1388 www.awe.com.au

2350

PVPE Pneumatic Valve Packing Equipment

PVPE Calculation Data Sheet
The system and design principles in this PVPE Brochure give you some basic information. To make sure you get the right Packaging Systems to suit your needs, you should talk to Bradwood Packaging sales engineers to help you sizing correct pipes, particle sizes, densities, air pressures, types of components to be used. Please advise as much of the following information as known to assist with system design.
NOTE

Date

Due Date

If there are any Special Fabrication, Structure, Engineering or Testing Requirements,Please Attach Data to This Sheet. Firm Quote

Bradwood Packaging
Sydney +61 2 8717 3333 Melbourne +61 3 9330 1011 Brisbane +61 7 3423 1388

Name Company Phone Email

Location Ref No

Budget Quote

PVPE Pneumatic Product Specification

Product Name Product Compactable Product Shape Particle Size Flowability Characteristics Other Characteristics ( m) Good Abrasive Fluidising Product Temperature Flakes Mjn. C max Moderate Bridging Free Flowing Yes / No Granular Min C min Poor Reasonable Corrosive Hygroscopic Average Bulk Density Bulk Density after Compaction Powder Angle of Repose Available Height Very Poor Degradable Static Dusty Sticky Explosive Toxic % kg/m3 kg/m3

PVPE Specification
General Geometry Height Is the height of your ceiling, for a standard packer OK? You need to have at least 2350mm under the overhead bins. i will need the packer modified to meet your available height clearance (provide sketch or drawing) Overhead Bin Coupling I have a coupling on the overhead bins that matches the 300mm Diam Spigot on the Inlet of your packer Please supply an optional adapter to marry my existing overhead bin outlet to the packer inlet (sketch or drawing) Please supply the optional 300mm Diam x 500mm long flexible sock complete with clamps

Overhead bin should outlet should be inline with the packer inlet otherwise limit change in feed path to be Greater than 60 degrees
Bag Placement I have purchase an automatic bag loader (attach sketch or drawing of loading system) I will load this machine from the left hand side (This is the standard PVPE Packer) I will load this machine from the right hand side (Please configure the PVPE packer , accordingly)

Machines are field configurable for either Left or right hand. Requires tools and 3 hours labour Automatic Arm Loaders require relocation of the the Operator panel & installation of guarding, Bag magazines and 3 Phase power. (request a separate proposal)
Fluidising Air i have a compressor with at least 32 CMH capacity at not not less than 5 bar. i will bring this to the PVPE packer in 25mm piping i need a blower system. Compressed air will be supplied for the PVPE packer control system in 8mm tube (minimum). (Provide Sketch, or drawings and specifications of blower system) Bag Discharge
1

We are manually loading & unloading so please ship the PVPE Packer without Kicker or Chair (Standard) We will throw the bags off the PVPE Packer using the Kicker System We will drop the bags of the PVPE Packer using the Chair System Include a discharge Shute with My Bag chair

1 2

All PVPE packers have control systems to manage bag discharge as standard. (bag discharge system may retro fitted). Specify Left (STD) or Right Hand operation. Bag chairs are not field changeable.
1

Bag Size

I have checked my bag geometry and can use the standard 50mm Diameter Nozzle

7
1

I need a Special Australian Weighing Equipment Bradwood & Bag ) Nozzle (Provide Sketch or drawing of Nozzle Packaging

Sydney +61 2 8717 3333

Most bags are standard but check valve length height is less than 600mm

Rite-Weigh Scales Melbourne +61 3 9330 1011 Brisbane +61 7 3423 1388 www.awe.com.au (90-165mm), throat of bag fits over 50mm diameter tube,

BRADWOOD PACKAGING Bradwood Packaging Offers Complete Filling, Packaging & Weighing Solutions

Pneumatic Cabinet

PVPE Air Supply & Regulators/ Valve

PVPE Air Packer Technical Specifications

Bag Sizes Valve Size Suit 50mm (2) Fill Nozzle Filling Speed Bag Weights Accuracy Electrical Air System Valve Length 90 165mm long Bag Width 90 180mm Flat Dimension Bag Height 300 900 mm

1 to 8 bags per minute, depending on product density, valve size, bag weight, quality of bag, accuracy required and product flow characteristics Up to 50 Kg +/- 1% depending on filling speed, product bulk, flow characteristics, particle size, infeed system and bag size. (Typically +/- 200g @ 6 bags/ min @ 20kg) Base machine is 240 volt Single phase, 50 hz 1.4 amp Compressed Air Pressure Range Control Air Process Air 34 CMH @ 800Kpa (8.0 Bar), Clean Dry Air * 500Kpa (5 Bar) - 1000Kpa (10 Bar) 1CMH @ 800Kpa (8 Bar), Clean Dry Air Compressed Air (Typically) Positive Displacement Blower Side Channel Blower 34CMH @ 100Kpa (1.0 Bar 20psi) ** 150CMH @ 80Kpa (0.8 Bar 15psi) ** 150CMH @ 50Kpa (0.5 Bar 15psi) **

Optional Optional Size Weighing System Flow Control

Footprint 800 mm (w) x 1600mm (d) height 2350 mm (Under Silo) Fitted as standard with load cell and precision digital read-out indicator/controller. Two stage main/ dribble feed cut off system on pinch gate

*When using Compressed Air for Control & Fluidising Air * * requires 1CMH @ 800Kpa (8 Bar) compressed air for control.
Australian Weighing Equipment Bradwood Packaging Rite-Weigh Scales Sydney +61 2 8717 3333 Melbourne +61 3 9330 1011 Brisbane +61 7 3423 1388 www.awe.com.au

PVPE Pneumatic Valve Packing Equipment

Who is Australian Weighing Equipment & Bradwood Packaging

Jeff & Trevor Baillie started AWE in 1981, focusing on weighing solutions based on engineering principles. For the last 30 years AWE has built its reputation as a leading supplier of robust Packaging & Bulk Handling Equipment. Our innovative engineering, and continuous product improvement have led to designs that will stand up to the rigors and demands your product line will throw at it. Bradwood Packagings bulk handling & packaging equipment can reduce or eliminate the need to manually perform repetitive tasks of filling, packaging and palletizing. We know that one size does not fit all. If our Out-of-the-box equipment does not suit your needs, then talk to us about a custom solution. We are ready & able to engineer a cost effective design based on our 30 years experience. The biggest compliment we hear is, Your packaging equipment is Over-Engineered. Our response: Bradwood Packaging knows most packaging equipment operates in a harsh environment. They cop a pounding. We must engineer to survive these conditions, Bradwood Packaging understands our reputation depends on this. So we prefer to build our packaging equipment based on our experience to anticipate and cope with the harsh conditions of factory life. Bradwood Packagings bulk handling & packaging equipment is built to Our Standards to Protect Your Investment. Based on this experience, were constantly called in, to consult on setting up product lines, tailored to suit unique packaging and bulk handling applications.

AWE Investment in the Future

To help provide a seamless packaging solution, AWE has just increased its investment in our manufacturing facilities now giving us over 3,200 square metres of factory in Sydney with a A CNC Machine Shop Bending & Rolling Shop Heavy Metal Fabrication Shop Plus further room for our team of qualified tradesman Acquisitions of Bradwood Packaging, Dendy Packaging and Design Engineering increased our packaging and engineering experience. In 2008, AWE establish a manufacturing facilities in China - China Weighing and Bulk Materials Handling Equipment. China Weighing And Packaging Machinery, currently occupies a purpose built 2,300 m2. factory in Suzhou China. All Equipment is Australian designed and manufactured under Bradwood Packaging's strict quality control system in our own factories both locally and internationally.

Australian Weighing Equipment Bradwood Packaging Rite-Weigh Scales Sydney +61 2 8717 3333 Melbourne +61 3 9330 1011 Brisbane +61 7 3423 1388 www.awe.com.au

BRADWOOD PACKAGING Bradwood Packaging Offers Complete Filling, Packaging & Weighing Solutions

Bradwood Packaging Guarantee

Bradwood Packaging supply and backup what they sell - Thats a Guarantee from the manufacture. The directors stand by all the equipment sold by Bradwood Packaging, if its not suitable, or doesnt work, then we will fix it, replace it or you dont pay. To deliver on our commitment of providing quality,reliable packaging and bulk handling equipment, Bradwood Packaging understands its more than just delivering a well built & designed packaging machine. it also requires a team of dedicated people who care and are there to back you up with great Service & Support. The quality of our team sets as apart. Most companies choose to outsource these services to contractors, or buy machinery from overseas as a so called agent. They do not have the knowledge base to support or maintain their equipment long term. Bradwood Packagings solutions are designed to fit your factory systems, to do this requires a team of professional trained tradesmen. When Bradwood Packaging starts building your packaging equipment, an army of skilled tradesmen and engineers, design and manufacture your purpose built packaging equipment.

Were Talking About

Reliability
Bradwood Packaging bulk materials handling and packaging equipment is designed for Australian conditions and a lifetime of heavy duty filling, bagging & packing. Our proven and robust designs are engineered and manufactured in house, to the highest standards to provide our customers with a lifetime of reliable and accurate service. In the unlikely case of breakdown, we know downtime is costly and service is required, quickly with accurate attention. Bradwood Packagings Service Technicians Are On Call 24/7 , Because We Know Breakdowns Dont Always Happen In Business Hours. The service guys are there when you need them. When your line goes down, 5.00pm on Friday. You need technician to turn up or If you need them at 11pm Saturday they will be there. Thats a promise, because we stand behind our equipment.

Licensed Tradesmen Mechanical Engineers Electrical Engineers Structural Engineers Draftsmen Fitter & Turners Boilermakers Fully Qualified Scale Makers Electronic Technicians Instrument Fitters Electricians Service Technicians Project Managers Formworkers Concreters

They are all lead by your own personal project manager assigned to make your project run smoothly. Which means theres one point of contact, you wont get the run around.Theyre responsible for managing the design team, installation, commissioning and documenting your project.

Australian Weighing Equipment Bradwood Packaging Rite-Weigh Scales Sydney +61 2 8717 3333 Melbourne +61 3 9330 1011 Brisbane +61 7 3423 1388 www.awe.com.au

So If You Have Questions About Factory Layout And Packaging Equipment, Then Talk To Bradwood Packaging About Our Solutions
Bradwood Packaging prides itself on providing plain english proposals, theres no hidden surprises. Youll know what youre getting. Bradwood Packaging manufactures filling, sealing to palletising lines, as well as designing complete plant lines. So if you have questions about factory layout and packaging equipment, then talk to Bradwood Packaging about our solutions. Call or email us today and find out how our sales team and project engineers can assist you in finding the best Packing & Bagging solution for your needs.

Companies in the AWE Group

Australian Weighing Equipment P/L

All State Machining P/L

Rite-Weigh Scales P/L

Bradwood Packaging P/L

Bendfab P/L

Dendy Packaging (Australia) P/L

China Weighing & Packaging Machinery

Australian Weighing Equipment P/L 50 Mandarin Street Fairfield East, Australia NSW 2165 Email: sales@awe.com.au PH: (+61) 2 8717 3333 www.awe.com.au Rite-Weigh Scales P/L Melbourne Office 37 Barrie Road Tullamarine, VIC, 3043 Ph: (+61) 3 9330 1011 Email: sales@rite-weigh.com.au

Bradwood Packaging P/L 52-56 Mandarin Street Fairfield East, Australia NSW 2165 Email: sales@awe.com.au PH: (+61) 2 8717 3355 www.awe.com.au Rite-Weigh Scales P/L Queensland Office 7 Darnick Street, Underwood, QLD, 4119 Ph: (+61) 7 3423 1388 Email: sales@rite-weigh.com.au

China Weighing & Packaging Machinery China Factory No. 66 Jiangpu Rd, Singapore Industrial Park, Suzhou City, China Ph: (+86) 512 6292 3790 Email: sales@chinaweighing.com www.chinaweighing.com

Sydney

Melbourne

Brisbane

China

Dealers Information:
For Links to AWE Website please scan your smartphone here