DPI610 615 Manual

GE Sensing & Inspection Technologies
Druck DPI 610/615

Portable Pressure Calibrator Series User manual - K0415
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K0415 Issue No. 2
Safety
The manufacturer has designed this equipment to be safe when operated using the procedures detailed in this manual. Do not use this equipment for any other purpose than that stated. This publication contains operating and safety instructions that must be followed to ensure safe operation and to maintain the equipment in a safe condition. The safety instructions are either warnings or cautions issued to protect the user and the equipment from injury or damage. Use suitably qualified * technicians and good engineering practice for all procedures in this publication. Pressure Do not apply pressures greater than the safe working pressure to this equipment. Maintenance The equipment must be maintained using the procedures in this publication. Further manufacturers procedures should be carried out by authorized service agents or the manufacturers service departments. www.gesensing.com For technical advice contact the manufacturer. * A qualified technician must have the necessary technical knowledge, documentation, special test equipment and tools to carry out the required work on this equipment.
Symbols This equipment meets the requirements of all relevant European safety directives. The equipment carries the CE mark. This symbol, on the instrument, indicates that the user should refer to the user manual. This symbol, in this manual, indicates a hazardous operation. This symbol, on the instrument, indicates do not throw-away in domestic bin, hazardous material, dispose correctly in accordance with local regulations.
K0415 Issue No. 2
ii
Specification
Safe working pressure 20 bar range (300 psi) 1.75 x full-scale 350 bar range (5000 psi) 1.2 x full-scale 400 bar range (6000 psi) 1.5 x full-scale All other ranges 2 x full-scale Accuracy Combined non-linearity, hysteresis and repeatability 70 mbar range (2 inHg) 0.05% F.S. up to 150 mbar (4.4 inHg) 0.05% span 200 mbar to 20 bar (3 psi to 300 psi) [Calibrator]): 0.025% F.S. 35 bar to 700 bar (500 psi to 10000 psi) [Indicator] 0.025% F.S. 70 bar to 400 bar (1000 psi to 6000 psi) [Hydraulic] 0.025% F.S. Pressure Ranges Refer to the pressure range matrix in the data sheet. Temperature Effects 0.004% of reading/C (averaged over -10 to +40C w.r.t. 20C) 0.002% of reading/F (averaged over +14 to 104F w.r.t. 68F) Power supply Batteries 6 x 1.5 V C cells, alkaline (up to 60 hours nominal use at 20C) Rechargeable NiCad battery pack (20 hours nominal use) supplied with charger/ adaptor, supplies power to instrument while charging batteries. Voltage Inputs Range: 50V Accuracy 0.05% rdg, 0.004% F.S. Resolution 100V max Voltage Outputs Range: 10V Accuracy 0.1% Load 10mA Range: 24V Accuracy 5% Load 26mA Current Inputs Range: 55mA Accuracy 0.05% rdg, 0.004% F.S. Resolution 1A max Current Output Range: 24mA Accuracy 0.05% rdg, 0.01% F.S. Resolution 1A max
iii
K0415 Issue No. 2
Specification (contd.)
Display Size: Reading Environment Operating Temperature: Calibrated Temperature: Storage Temperature: Calibration Temperature: Sealing Physical Size: Weight: 60 x 60 mm (2.36 x 2.36) LCD Graphics 99999, update rate 2 readings/sec -10C to 50C (+14F to 122F) -10C to 40C (+14F to 104F) -20C to 60C (-4F to 140F) 21C 2C (70F 4F) Sealed to IP54 (NEMA 4) 300 x 170 x 140 mm (11.8 x 6.7 x 5.5) 3 kg (6.6lb)
K0415 Issue No. 2
iv
Introduction General Description of Procedures Summary of Functions Using the Guide OPERATOR CONTROLS DISPLAY HARD KEY FUNCTIONS SOFT KEYS CURSOR KEYS ELECTRICAL CONNECTIONS Getting Started Fitting Batteries Switching On Change Pressure Units Voltage and Current Measurement Typical Calibration Set-up (Pressure to Voltage) Zero Display Reading Task Selection Task Key Using Task Functions Set Units Set 24 Volts Cal Mode (DPI 615 versions only) Basic Mode (Task BASIC) Taking Measurements Pressure Transmitter (P-I) Task Voltage Output Pressure Transmitter (P-V) Task Pressure Converter (P-P) Task Current to Pressure Converter (I-P) Task Pressure Switch Test (P-Switch) Task Pressure Switch Testing with Contact Resistance Measurement Pressure to Display (P-Display) Task Leak Test (Leak Test) Task Transmitter Simulator (TX SIM) Task Relief Valve Test (REL VALVE) Task
1 2 3 3 4 5 5 6
7 7 8 8 9 9
10 10 10 10 11 11
12 12 13 14 14 15 16 17 18 19
K0415 Issue No. 2
Advanced Task General Select Input Ambient Temperature Measurement Process Functions Tare Process Function Min/Max Process Function Filter Process Function Flow Function % Span Select Output Electrical Outputs (Loop Power) mA Step mA Ramp mA Value 24 Volt Define New Task Clear Task Memory Operations Saving Display or Data Log Store Operations (Screen Snapshots) Recalling Stored Data (Screen Snapshots) Datalog Operations Auto Log (Timer) Manual Logging Recall Data Log Files Uploading Data Log Files Delete Data Log and Procedure Files Downloading Procedure Files (DPI 615 versions only) Running Procedure Files (DPI 615 versions only) Recalling Data Files Using Set-up General Store Mode Contrast Settings - Select Set-up Option Units Define Special Units Language RS232 Powerdown
20 20 20 21 22 23 23 24 24 25 25 26 27 28 28 29 29
30 30 30 31 31 31 32 33 33 34 35 36 37 37 37 38 38 38 39 39 40
K0415 Issue No. 2
vi
Calibration Date and Time (Real Time Clock) Date Format Set Date Set Time Backlight Calibration General Calibration Check Calibration Adjustment General Procedures Using The Calibration Menu Change PIN Pressure Voltage Input Range (5 Volts) Voltage Input Range (50 Volts) Current Input Range (55 mA) Current Output Range (24 mA) Temperature External Pressure Range Add External Sensor Hydraulic Calibrator Versions Introduction Safety Instructions Preparation for Use Bleeding the System Draining the Hydraulic Fluid Flushing, Replenishing or Changing the Hydraulic Fluid Low Pressure Calibrator Versions Introduction Preparation for Use Low Volume Systems Method of Testing with Low Volume Systems Preparation for Use Larger Volume Systems Method of Testing with Larger Volume Systems Calibration Calibrate Internal Pressure Range Appendix 1 - Datalog File Example Typical Uploaded Datalog File (DPI 610) Typical Uploaded Procedure Data File (DPI 615)
40 41 41 41 41 42 43 43 43 44 45 45 46 47 49 51 53 56 57 58 61 62 62 63 64 65 69 70 70 72 74 75 75
79 80
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K0415 Issue No. 2
K0415 Issue No. 2
viii
INTRODUCTION
General
Summary of Functions
The versions of the DPI 610 and DPI 615 instruments are: pneumatic indicator, pneumatic calibrator, hydraulic calibrator and low pressure pneumatic calibrator. All instruments measure and display pneumatic and hydraulic pressure applied to the test port or to an externally connected pressure sensor. Pressure measurement can be absolute, gauge and sealed gauge and in ranges from 2.5 mbar to 700 bar (1.0 inH2O to 10000 psi). The calibrator versions of this instrument contain pneumatic or hydraulic pressure generation components to produce pneumatic pressure ranges between -1 to 20 bar (-14.5 psi to 300 psi) and hydraulic pressure ranges up to 400 bar (6000 psi). The electrical connections, on the front of the instrument, enable the instrument to measure 50 volts d.c. and 55 mA and produce 10 volts d.c. or 24 volts d.c. and a maximum of 24 mA. An integral sensor provides measurement of ambient temperature. Additional sensors (option B1) connect to an external connector and extend the pressure measurement range and include differential pressure measurement. The instrument has an RS232 connector to enable uploading of test data to a compatible documenting system. The DPI 615 has the ability to download, from a PC, pre-defined calibration and test routines. Six alkaline C size batteries or (option A) rechargeable batteries with a charger/adaptor, power the instrument. Important Notice Zinc-carbon and zinc-chloride cells should NOT be used in this instrument. Use only the battery types as shown in the table on page 7. Description of Procedures In the procedures outlined in this user guide, hard (fixed function) and soft (variable function) key operations are shown in bold type (e.g.) TASK and F1. These statements mean press the TASK key and press the F1 key. Soft key operations can be allocated to both the F1 and F2 keys. Where a specific soft function is referred to it is written in bold italics (e.g.) PROCESS. This instrument has a number of operating modes that are described in a simplified form in the following sections. Diagrams accompanying the procedures give typical selection sequences and shaded controls indicate that this control key should be pressed in the appropriate sequence. Diagrams should be read from left to right, top to bottom where appropriate. A shaded display soft box indicates that the function key immediately below that soft box should be pressed (either F1 for the left hand soft box or F2 for the right).
In the above diagram the following key sequence is indicated. (a) Press the F2 key (the key immediately below the PRESSURE UNITS soft box). (b) Use the Up and Down cursor keys (only) to select the required option. (If all keys shaded, use all these keys to select or enter data). (c) Press the ENTER key.
K0415 Issue No. 2
INTRODUCTION
Using this guide The following key symbols are used in the procedure diagrams that follow: SELECT VALUE Shaded cursor keys indicate that a combination of these four keys, Up, Down, Left and Right should be used to (e.g.) enter an alpha numeric value or to select a function.
Indicates the ENTER key. Used to confirm an operation or a selection. Shading indicates key operation.
Exit key, used to clear current menu selection and return to next menu level above current level. Used as an escape key from current operation. Shading indicates key operation. Hardkey (total 7). Legend beside key symbol indicates function. Shading indicates key operation. Maximum Instrument Ratings The following table shows the maximum measurement input ratings of the instrument that should not be exceeded.
PRESSURE VOLTAGE CURRENT 120% FULL SCALE 50 V d.c. 55 mA d.c.
Note 1: The display flashes if the input pressure, voltage or current overrange. Note 2: Max applied voltage for external loop supply = 30V dc (see page 8).
K0415 Issue No. 2
INTRODUCTION
OPERATOR CONTROLS (Figure 1 and 2)
These divide into two groups, the operator/display controls (Figure 1) and the pressure/ vacuum generation components (Figure 2). The operator controls and a typical display, common to all instrument versions, is shown below.
DPI 615
TASK: BASIC
VOLTAGE
V
3
8 7 6
PRESSURE INT
bar
PRESSURE UNITS
CURRENT
4
F1 F2
5
1 5 Display Enter Key 2 6 Electrical Input Sockets On/Off Key 3 7 Electrical Output Sockets 4 Function (soft) Keys 8 Cursor Hard Keys
Figure 1 - DPI 610/615 Key-pad
Display
The display section of the instrument basically divides into four distinct sections. The two main sections of the display are used to display a input and an output. The remaining sections show the status display area and define the soft key functions. A typical display is shown below:
Status display Input display
VOLTAGE
TASK: BASIC
+
V bar
PRESSURE UNITS
Output display
Soft boxes
PRESSURE INT
CURRENT
K0415 Issue No. 2
INTRODUCTION
HARD KEY FUNCTIONS (Figure 1)
Key I/O Function
Page reference 7 37
This key is used to turn the instrument ON and OFF. The SETUP key provides access to the instruments general configuration parameters that are set up to certain default parameters on delivery. The ZERO key can be used to zero either the selected input or output display, if the display reading is within 5% of zero. Attempts to zero a larger offset result in an error message, Zero too large. The INPUT key is used to select the input parameter to be displayed. The TASK key is used as a means of rapidly configuring the instrument for a number of different types of external device calibration. There are twenty task configurations available, eleven of which are preprogrammed and nine are user definable The OUTPUT key is used to select output parameter to be displayed. Depending upon how the instruments STORE mode is setup, this key is used either to store up to 20 display screens (in SNAPSHOT mode), or to manually log a screen in DATALOG mode. This key is used to recall a previously stored screen to the display. Depending on the STORE mode set-up, operation of this key recalls either the snapshot of a previously stored screen or datalog file. In STORE mode, selection displays the last screen stored. By using the cursor keys, the operator can scroll either forward or back through memory locations. The ENTER key is used either to enter data (accept entered data), or, in conjunction with the soft keys, to accept a given selection.
SETUP*
ZERO
INPUT*
20, 21 10
TASK
OUTPUT*
25-28 30-36
STORE*
30, 32-36
RECALL*
ENTER
EXIT
The EXIT key operates in conjunction with all the other hard and soft keys to exit from the current screen or menu level, to the level immediately preceding it. To quit completely from any menu level, press EXIT until the MEASURE/SOURCE screen is displayed.
* These key functions are not available in BASIC mode
K0415 Issue No. 2
INTRODUCTION
SOFT KEYS (Figure 1)
Three soft keys, designated F1, EXIT and F2, are situated immediately below the display as shown below. These keys have their function allocated by the instrument software which is indicated in the bottom of the display (Voltage for F1 and Units for F2 in this example). They are used to select menu (program) options and are fully described under the appropriate section headings.
CURSOR KEYS (Figure 1)

The cursor keys consist of a block of four keys, designated up , down , left and right . In programs where options need to be selected from a list, (e.g.) the TASK selection program, the up and down cursor keys are used to highlight one of the options, from which it can be selected by the ENTER key. In TASK mode, where more than one page of options are provided, the left and right cursor keys will switch between pages.
2 3
5 6 12 7
9 10
11
1 3 5 7 9 11
Test port, connect to unit under test Cover (external interfaces) Electrical outputs Function (soft) keys Vent port Pump
Figure 2 - DPI 610/615 Calibrator Controls
2 4 6 8 10 12
Hard keys Electrical inputs Cursor keys Release valve (releases pressure through 9) Select positive or negative pressure Fine pressure adjuster
K0415 Issue No. 2
INTRODUCTION
ELECTRICAL CONNECTIONS
1
1 2 3 4 5
Cover, closed when not using connectors External transducer RS232 connector Temperature sensor DC power input
4 5
Figure 3 - Electrical System Connections

Measurement inputs and Source outputs are made via the control panel sockets as shown below.
1 2
DPI 615
TASK: BASIC
INPUTS
VOLTAGE
V bar
PRESSURE UNITS
OUTPUTS
4
PRESSURE INT
CURRENT
F1
F2
1 4
Status display 2 Input display Electrical output sockets
3 5
Electrical input sockets Output display
Figure 4 - Electrical Measurement Inputs/Outputs
K0415 Issue No. 2
Getting Started
Fitting Batteries
1 2 Cover fixing screws. Rechargeable NiCad pack Part no. 191-126 Six alkaline C-cells Type no. LR14.
3 1
Caution:
Old batteries can leak and cause corrosion. Never leave discharged batteries in the instrument.
Note: After fitting a rechargeable NiCad battery pack the display may show the battery low indication caused by the battery pack not being fully charged. Use the power adaptor/charger to fully charge the pack. Switching On Press the I/O switch on the front panel and proceed as follows.
The first time the instrument powers up, it will be in BASIC mode with the main screen displaying voltage in the input display area and pressure in the output display area. To switch to CURRENT as input, press F1 as shown. Similarly, F1 to return to VOLTAGE. Note: No other keys are active in this mode and the instrument can only be reconfigured by pressing the TASK key and selecting another mode.
K0415 Issue No. 2
Getting Started
Change Pressure Units To change the pressure units proceed as follows. If the four units displayed are not the units required, press TASK and select any task, other than BASIC, press SETUP and proceed as detailed on page 37. To return to BASIC mode, press TASK and select BASIC.
In BASIC mode, the instrument is configured to carry out basic Pressure to Voltage (P to V) or Pressure to Current (P to I) tests, a typical test procedure follows. Voltage and Current Measurement Connect the electrical input sockets as follows for voltage and current measurements. Use the test leads provided and DO NOT push bare wires into the sockets. Note: Maximum applied voltage = 50V dc,. Maximum input current = 55mA dc
max 50V CAT II max 50V CAT II max 50V CAT II Vin 55mA max mA in 55mA max Vin mA in 55mA max
+ V Vin mA in
mA Sink
mA Sink
mA Sink
24V out
24V out
Xmtr
24V out
mA out
Xmtr
mA out
10V out
mA out
Xmtr
LOAD
10V out 10V out
Note: Maximum applied voltage for external loop supply = 30V dc
K0415 Issue No. 2
Getting Started
Typical Calibration Set-up (Pressure to Voltage)
Connect a device under test to the instrument as shown below: A
-
P
+
V
-
B
DPI 615
TASK: BASIC
+ -
bar
CURRENT
PRESSURE UNITS
F1
F2
A - External pressure source (indicator instruments only) C - Excitation 10V
B - Pressure regulator
General procedure Use the hand-pump to pressurize the system to the required level as indicated on the display. Allow the display to settle and screw the volume adjuster in or out as a fine adjustment to the required pressure. Record the input (e.g.) Voltage, reading at each applied pressure.
Zero Display Reading

Both the input and output readings can be set to zero using the ZERO key and if the displayed reading is within 5% of zero. To zero either the INPUT or OUTPUT displays, proceed as follows:
TASK: BASIC TASK: BASIC
ZERO
VOLTAGE
V bar
ZERO OUTPUT
VOLTAGE
V bar
NO
PRESSURE INT ZERO INPUT
PRESSURE INT
ZERO VOLTAGE DC ?
YES
TASK: BASIC
TASK: BASIC
ZERO
VOLTAGE
V bar
ZERO OUTPUT
VOLTAGE
V bar
NO
PRESSURE INT ZERO INPUT
PRESSURE INT
YES
ZERO INTERNAL SENSOR ?
K0415 Issue No. 2
Task Selection
TASK key
The TASK key is used to set-up the instrument for a number of specific types of test. There are two modes BASIC and ADVANCED and nine other specific types of test that automatically configure the instrument on selection from the TASK menu. The tasks available under the TASK menu are held on three pages shown below. To select a task from the menu, press the TASK key, position the cursor over the required task and press the ENTER key as shown below. Use the right/left cursor keys to switch between pages.
Current (Page 2) (Page 3)
TASKS BASIC P-I P-P P-V I-P
TASKS P - DISPLAY P - SWITCH LEAK TEST TX SIM REL VALVE
TASKS ADVANCED USER TASKS
Using Task Functions

Specific tasks are selected as shown above. The following diagrams show how to connect the unit under test (UUT) for each task selectable under the TASK menu. Input and output units, where applicable, can be selected by pressing either the INPUT or OUTPUT keys as shown below. The output key also provides the facility of turning the 24V output supply ON and OFF. When not in use, the 24V supply output should be turned OFF to conserve battery power.
Set Units
SELECT FUNCTION SELECT UNITS
SELECT FUNCTION
OUTPUT
UNITS
24 VOLT OFF
SELECT UNITS OF PRESSURE ON inHg bar hPa Pa
Note: If the four units displayed are not the units required, press SETUP, select SETTINGS and refer to page 38. Set 24 Volts
SELECT OUTPUT UNITS 24 VOLT
OUTPUT SELECT FUNCTION
SELECT OUTPUT
SELECT ON/OFF
OFF
UNITS 24 VOLT
ON ON
K0415 Issue No. 2
10
Task Selection
Cal mode (DPI 615 versions only)
Cal mode, which is available in tasks P-I, P-P, P-V, P-P, P-DISPLAY and P-SWITCH, provides a method of setting-up test parameters manually. Downloaded test procedures can also automatically set-up and turn on the Cal Mode function. The method of turning on and setting-up Cal Mode is shown below for a P-I task. The method is similar for all the other tasks available in Cal Mode.
..........
..........
TASK : P-I DATALOG
24V OFF
psi
0.00
P
= = =
mA
4.00 20.00 LINEAR 0.05% % span
SELECT VALUE
TASK : P-I DATALOG
24V OFF
mA
psi
TURN ON CAL MODE
2000.00 OUTPUT
mA
. %span FAIL
MAX. ERROR = ERROR TYPE =
psi
CHANGE VALUE
TURN OFF CAL MODE
Pressing the F1 key (TURN ON CAL MODE), provides the set-up screen for the CAL mode. Initially, the cursor is placed in the UUT SPAN field to allow the required span range to be entered. The corresponding values for the UUT output parameter (current) are then set, followed by the maximum error value and error type (% rdg or % span). When all test parameters have been set-up, the screen changes to display the input and output and the test results. The test result can only be displayed to within a range of 9.99%. If the test result is outside this range, either the left pointing (-ve error) or right pointing (+ve error) chevrons are displayed. Within this error band, the actual tolerance value is displayed. Test results can either be stored as snapshots or logged as datalog files, depending upon how the instrument has been set-up.
Basic Mode (Task BASIC)

This instrument powers up in this mode the first time that it is used. To select BASIC from any other task, press the TASK key and select BASIC and press the ENTER key. BASIC mode is fully described in the Getting Started, section (see page 7).
11
K0415 Issue No. 2
Taking Measurements
Pressure Transmitter (P-I) Task
Select the P-I task from the task menu and connect the Unit Under Test (UUT) to the calibrator as shown below.
A
C
I -
B
DPI 615
TASK : P-I SNAPSHOT MODE 24V OFF
mA bar
F1 F2
A - External pressure source (indicator instruments only) C - Pressure to current 24V device
If required, select the output units as described on page 10. If applicable, turn on Cal Mode and set-up test parameters as detailed on page 11.
Voltage Output Pressure Transmitter (P-V) Task

Select the P-V task from the task menu and connect the UUT to the calibrator as shown below. Voltage output transducers with a 10 V supply and outputs of 10 V can be calibrated using the 10V output sockets (supply) and the transducer output connected to a voltmeter (refer to Method on page 13 for a test procedure). A
P
+
V
-
B
DPI 615
TASK: BASIC
+ -
bar
CURRENT
PRESSURE UNITS
F1
F2
A - External pressure source (indicator instruments only) C - Excitation 10V
If required, select the output units as described on page 10. If applicable, turn on Cal Mode and set-up test parameters as detailed on page 11.
K0415 Issue No. 2
12
Taking Measurements
Pressure Converter (Pressure to Pressure) Task
Select the P-P task from the task menu and connect the UUT to the calibrator as shown below. Testing a converter requires one pressure to be applied to the unit under test (UUT) and another (converter output) to be measured. The additional measurement is provided by the external transducer option. Method Connect the UUT to the calibrator and plug the external transducer into the calibrator as shown below.
C
A
D
A - External pressure source (indicator instruments only) B - Pressure regulator D - Pressure to pressure device
C - External pressure supply E - External transducer
Press the TASK key and select the P-P task. Providing the external transducer has been calibrated and its parameters stored in the calibrator, the display shows External pressure in the input window and calibrator Output pressure in the output window. If an error message NO SENSOR OR CAL INVALID is displayed, this indicates that the external transducer has not been entered and/or calibrated with the calibrator. Refer to page 45 for details of adding an external transducer. If an external transducer change is made, switch the calibrator off and then on to load new transducer data. If required, select the input and output units as described on page 10.
If applicable, turn on Cal Mode and set-up test parameters as detailed on page 11. Note: Match pressure ranges to give required accuracy and avoid overpressure. If external pressure is required as the output and internal pressure the input, use ADVANCED mode for this set-up.
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K0415 Issue No. 2
Taking Measurements
Current to Pressure Converter (I-P) Task
A
P
B
I -
DPI 615
TASK : I-P SNAPSHOT MODE 24V OFF
bar
OUTPUT NEW VALUE
OK
mA TURN ON CAL MODE
F1
F2
A - External pressure supply
B - Pressure to current device (24V)
Use the up and down cursor keys to adjust the loop current to the required value. Alternatively, press ENTER and use cursor keys to enter a finite value. Cursor keys can then be used to nudge the output either up or down. If required, change pressure units with INPUT key.
Pressure Switch Test (P-SWITCH) Task

A C
B
DPI 615
TASK : P-SWITCH SNAPSHOT MODE
CONTACT STATE
24V OFF
bar
RUN
F1
F2
A - External pressure source (indicator instruments only) B - Pressure regulator C - Pressure switch under test
Contact state will be shown on display. When contacts close, buzzer sounds. To run switch test, close vent valve and press the RUN (F1) key. Using the hand-pump, increase the applied pressure to just below the switch operating point. Screw the volume adjuster in until the switch operates (the display then shows the operating pressure of the switch). Reduce pressure until the switch releases (indicated by the switch symbol). The display then shows the release pressure and the hysteresis value.
K0415 Issue No. 2
14
Taking Measurements
Pressure Switch Testing with Contact Resistance Measurement
A C
B
DPI 615
CONTACT STATE
24V OFF
bar
RUN
F1
F2
A - External pressure source (indicator instruments only)B - Pressure regulator C - Pressure switch under test
To perform switch test with contact resistance measurement, select P-SWITCH and proceed as follows:
INPUT
SELECT FUNCTION RESIST ZERO OFF
SELECT RESISTANCE
SELECT FUNCTION RESIST ZERO ON
SELECT ZERO
To ensure accurate measurements it is recommended that the zero procedure (that compensates for the resistance of the test leads) is carried out before performing this test. Note: Allow sufficient time after contact closure for the resistance to stabilize.
Connect Vin +, SW + and mA in + together. Connect switch test leads across switch symbol. Open circuit test leads Press ENTER to continue. Press ENTER to continue. Now short test leads. Switch Resistance input now ready for use. Press ENTER to continue. Open circuit test leads.
CONTACT STATE
24V OFF
bar
RUN
The switch test is performed in the same way as the previous section, except that the contact resistance is measured and displayed with the results.
TASK: P-SWITCH SNAPSHOT MODE

CONTACT STATE CLOSED AT OPENED AT HYSTERESIS RESISTANCE 15.060 14.059 1.001 3
24V OFF
bar bar bar mW
bar
RUN
15
K0415 Issue No. 2
Taking Measurements
Pressure to Display (P - Display) Task
P-Display is a special application of Datalog. To use this mode, select Datalog from the Store Mode menu as detailed on page 37. Connect the UUT to the instrument as shown below and, if required, turn on and set-up Cal Mode (see page 11).
A C
DPI 615
TASK : P-DISPLAY LOG FILE: NONE 24V OFF
DISPLAY
bar
CHANGE VALUE TURN ON CAL MODE
F1
F2
A - External pressure source (indicator instruments only) C - Dial gauge under test
Press TASK and select P-DISPLAY. If required, use OUTPUT key to change pressure units.
Set-up a data log file as detailed on page 31. Note: TRIGGER field, automatically set to KEYPRESS, cannot be changed. Apply a series of test pressures to the device under test. Enter displayed reading at each pressure and log each point:
TASK: P-DISPLAY LOG FILE: A1 24V OFF TASK: P-DISPLAY LOG FILE: A1 24V OFF
ENTER VALUE
TASK: P-DISPLAY LOG FILE: A1
24V OFF
+
DISPLAY DISPLAY DISPLAY
STORE
bar
CHANGE VALUE CHANGE VALUE
bar
LOG NOW
bar
STOP LOGGING
After logging final test point, terminate as follows:
FINAL POINT
TASK: P-DISPLAY LOG FILE: A1 24V OFF
DISPLAY
STORE
bar
LOG NOW STOP LOGGING
K0415 Issue No. 2
16
Taking Measurements
Leak Test (LEAK TEST) Task
A C
B
DPI 615
TASK : LEAK TEST SNAPSHOT MODE 24 V OFF
PRESSURE INT
bar
WAIT DURATION START PRESS STOP PRESS PRESS CHANGE LEAK RATE CHANGE VALUE
60 60
secs secs bar bar bar bar/m RUN
F1
F2
A - External pressure source (indicator instruments only) C - Unit/system under test
If required, use the INPUT key to change pressure units. Set-up the leak test WAIT and DURATION times to the required values as shown below. Recommended minimum wait period - 3 minutes.
TASK : LEAK TEST SNAPSHOT MODE
24 V OFF
SET WAIT TIME

bar
TASK : LEAK TEST SNAPSHOT MODE
24 V OFF
SET DURATION
bar
PRESSURE INT
PRESSURE INT
CION
WAIT DURATION START PRESS STOP PRESS
180
60
secs secs bar bar bar bar/m

RUN
CION
WAIT DURATION START PRESS STOP PRESS
180
60
secs secs bar bar bar bar/m

RUN
PRESS CHANGE LEAK RATE

CHANGE VALUE
PRESS CHANGE LEAK RATE

CHANGE VALUE
Close the vent valve and pressurize the unit/system to the required LEAK TEST pressure. Press the RUN (F2) key to start the leak test. When completed, the beeper sounds and the leak test results are written to the display.
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K0415 Issue No. 2
Taking Measurements
Transmitter Simulation (TX SIM) Task
Provides a current output proportional to the calibrators measured output pressure (indicated pressure on indicator only version). Select task TX SIM. Press EXIT to skip setup screen if parameters are correct.
On completion of TX SIM set-up, the display is configured as follows:

TASK : TX SIM SNAPSHOT MODE
24 V OFF
PRESSURE INT
bar mA
CURRENT
CHANGE VALUE
OK
Set-up the output loop as detailed on page 25 and, if necessary, turn on the internal electrical supply. To subsequently change any of the TX SIM scaling parameters, press CHANGE VALUE (F1) to obtain the TX Simulation display. To change the pressure units, press INPUT and select the required scale units. If the required scale units are not listed, press SETUP, select SETTINGS and proceed as detailed on page 38.
K0415 Issue No. 2
18
Taking Measurements
Relief Valve Test (REL VALVE) Task
To carry out a relief valve test, press TASK and select REL VALVE. Connect the output pressure port of the instrument to an external system as shown below:
A C
B
DPI 615
TASK : RELVALVE SNAPSHOT MODE 24V OFF
MAXIMUM MINIMUM
bar bar
RESET MAX/MIN
F1
F2
A - External pressure source (indicator instruments only) C - Relief valve under test
To change the pressure units, if required, press INPUT and select the required units using the cursor keys. If necessary, turn on the 24 Volt internal supply by pressing OUTPUT, select 24 VOLT and switch ON with the right cursor button and press ENTER. Close the vent valve and, using the hand-pump or external pressure supply, apply pressure to the relief valve under test. When the relief valve operates, the maximum recorded pressure indicates the operating point of the valve. Note: The STORE key can be used for this purpose. Use right cursor key initially, followed by up/down keys to enter Snapshot text).
Record the test results. Open vent valve to release test pressure. Note: If using external pressure supply, isolate supply before opening the vent valve.
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K0415 Issue No. 2
Advanced Task
General
Select Input
Advanced task allows the user to configure the instrument to monitor one of a number of different input measurements and outputs (sources). Additionally, five process functions, Tare, Max/Min, Filter, Flow and % Span can be applied to the input functions.
Select Input
To display an input channel, select ADVANCED task from the task menu. The display shows the list of the input selections and, if available, the PROCESS soft box (F1) and the UNITS soft box (F2). The following procedure shows the method of input channel selection and the method of changing units:
INPUT SELECT INPUT
SELECT INPUT PRESSURE INT PRESSURE EXT VOLTAGE CURRENT AMBIENT TEMP
PROCESS UNITS
SELECT UNITS OF PRESSURE

inHg bar hPa Pa
SELECT UNITS
INPUT SELECT INPUT
SELECT INPUT NO INPUT
Note: Left/right arrow keys function as page up/down keys. Refer to pages 21 to 24 for details of process functions.
Ambient Temperature Measurement

To set-up the instrument to read ambient temperature, proceed as follows:
INPUT
SELECT INPUT
SELECT INPUT
AMBIENT TEMP NO INPUT
SELECT AIR TEMPERATURE UNITS CELSIUS FAHRENHEIT
SELECT UNITS
PROCESS
UNITS
Note: Make sure the temperature reading has stabilized.
K0415 Issue No. 2
20
Advanced Task
Process Functions
Process Functions
If required, the following process functions are available on the input display but only in ADVANCED task. If the instrument is in any other mode i.e. BASIC or any other task mode, the input and output displays must first be configured in ADVANCED task. Note: PROCESS functions are not available to the output channel. A summary of the process functions follows: Tare Allows either the current display value or a manually entered value to be tared off display parameter reading. Max/Min Filter Displays running Max/Min and present display values simultaneously. Resettable via F1 key. Applies low pass filter function to displayed parameter. Filter characteristics (Settling time and Band) are user programmable. Applies square root function to displayed parameter. Converts displayed parameter reading to a percentage of span. Span definable via the F1 key.
Flow % Span
Following selection of ADVANCED from the task menu, press the INPUT key. Use the up or down cursor keys to select the required input. Press the PROCESS (F1) key and use the left or right cursor keys to enable the process on/off:
Press ENTER to switch the process ON with existing settings or F1 to change process settings (where applicable).
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K0415 Issue No. 2
Advanced Task
Process Functions
Tare Process Function To set-up a Tare function, enable TARE from the process menu and press F1 to enter the Tare SETTINGS functions. Disable TARE by entering process menu and turning the function OFF. Note: Last TARE setting is retained and will be applied when function is next enabled. Tare Current Input Reading To tare off the current display reading, proceed as follows:
TASK : ADVANCED 24V OFF SNAPSHOT MODE TASK : ADVANCED 24V OFF SNAPSHOT MODE
T
VOLTAGE
V bar
TARE OFF A VALUE
VOLTAGE
V bar
PRESSURE INT MAKE READING ZERO
PRESSURE INT
Tare Off An Entered Value To tare off an entered value, proceed as follows: Note: Display shows the last entered Tare value.
TASK : ADVANCED SNAPSHOT MODE
24V OFF
24V OFF
ENTER VALUE
VOLTAGE
V bar
TARE OFF A VALUE
VOLTAGE
V bar
PRESSURE INT MAKE READING ZERO
PRESSURE INT VALUE: 10.000 NEW VALUE: _
K0415 Issue No. 2
22
Advanced Task
Process Functions
Max/Min Process Function To set-up an input display to show max/min and present input reading, enable MAX/MIN from the process menu and press F1 (SETTINGS) to provide RESET function. The display now shows the max/min values as follows:
TASK : ADVANCED 24V OFF SNAPSHOT MODE
Reset Max/Min display at any time by pressing the F1 key. To quit max/min, press INPUT, select MAX/MIN from process menu and switch the function off.
Filter Process Function To apply the low pass filter to a selected input, enable FILTER from the process menu and press F1 (SETTINGS) to provide access to the filter parameters. Two settings are required, Time to Settle and Band. To examine the current filter settings and exit without change, press the EXIT key. The set-up procedure is as follows:
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K0415 Issue No. 2
Advanced Task
Process Functions
Flow Function To apply the flow function to a selected input, enable FLOW from the process menu and press ENTER. The square root symbol is displayed beside the input value to indicate that the FLOW function is active:
24V OFF
VOLTAGE
V bar
To cancel FLOW, press INPUT and turn function OFF at the process menu.
PRESSURE INT
%Span To convert a selected input display from a numerical value to a percentage of full-scale reading, enable SPAN from the process menu and press F1 (SETTINGS) to provide access to the span definition parameters. Two span definitions are required, Zero and Full Scale. To leave span at current setting, press EXIT. To define zero and full-scale settings, proceed as follows:
To cancel %SPAN, press INPUT and turn function OFF at the process menu.
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24
Advanced Task
Select Output
Select Output
To display an output channel, select ADVANCED mode from the task menu. The display shows the list of output selections and, if available, the UNITS soft box (F2). The following procedure shows the method of output channel selection from two pages of options. The second page can be obtained directly from the first by pressing the right cursor key:
SELECT OUTPUT PRESSURE INT PRESSURE EXT mA STEP mA RAMP mA VALUE
UNITS
SELECT OUTPUT
SELECT OUTPUT NO OUTPUT 24 VOLT OFF
OUTPUT
Note:
Left
and right
keys function as page up/down keys.
To change the output units (pressure channels only), select the channel with the cursor keys and press F2 before pressing ENTER. Electrical Outputs (Loop Power) For all the electrical outputs, the output loop can be powered either by the instruments internal 24V supply (sourcing) or alternatively, from an external supply (current sinking). To conserve battery power, the 24V internal supply should be switched off (even when not being used to power an external loop). External connections to the front panel of the instrument are shown below for both sourcing and sinking applications:
max 50V CAT II max 50V CAT II
Vin mA in 55mA max
Vin mA in 55mA max
Ext. d.c. Supply (30V Max)
mA Sink
mA Sink
LOAD
24V out Xmtr 24V out
mA out 10V out mA out
Xmtr
10V out
LOAD
CURRENT SOURCING (24V ON)
CURRENT SINKING (24V OFF)
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K0415 Issue No. 2
Advanced Task
mA Step
Select Output
To select one of the electrical output programs, press the OUTPUT key and proceed as follows:
On selection of (e.g.) Linear, the output display window changes to show the selected program of output currents:
TASK : ADVANCED 24V ON SNAPSHOT MODE TASK : ADVANCED 24V ON SNAPSHOT MODE
PRESSURE INT
LINEAR 4-20 mA STEP
bar
16 20
PRESSURE INT
bar
16 20
LINEAR 4-20 mA STEP
12
12
CURRENT RUN
STOPPED
mA
CURRENT STOP
RUNNING
mA
For current sourcing applications, turn on the 24V supply as shown on page 28. For current sinking applications, connect an external supply as shown on page 25 and leave the 24V supply switched OFF. Press RUN (F1) to run program. A flashing status display CHECK LOOP indicates a fault in the external loop i.e. supply fault or open circuit. Note: The dwell time at each step is approximately 10 seconds. Press STOP (F1) when running to stop at any point. Press RUN (F1) to resume.
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26
Advanced Task
mA Ramp
Select Output
Press the OUTPUT key and select mA RAMP as shown previously in mA Step. Define ramp required by entering START and END current values as shown below:
24V OFF
24V OFF
PRESSURE INT
bar
ENTER VALUE
PRESSURE INT
bar
ENTER VALUE
START OUTPUT END

CURRENT
START STOPPED
START OUTPUT END
mA
CURRENT
START
STOPPED
mA
For current sourcing applications, turn on the 24V supply as shown on page 28. For current sinking applications, connect an external supply as shown on page 25 and leave the 24V supply switched OFF. Press START (F1) to run the program. A status display CHECK LOOP indicates a fault in the external loop i.e. supply fault or open circuit. Note: The ramp cycle (min to max or max to min), is approximately 60 seconds.
PRESSURE INT
bar
ENTER VALUE
PRESSURE INT
bar
ENTER VALUE
START OUTPUT END

CURRENT
START STOPPED
START OUTPUT END
mA
CURRENT
STOP
RAMPING
mA
Press STOP (F1) when running to stop at any point. Press CONTINUE (F1) to resume from point of pause or RESET (F2) to return to start point.
TASK : ADVANCED 24V OFF SNAPSHOT MODE TASK : ADVANCED 24V OFF SNAPSHOT MODE
PRESSURE INT
bar
ENTER VALUE
PRESSURE INT
bar
ENTER VALUE
START OUTPUT END

CURRENT
STOP STOPPED
START OUTPUT END
mA
CURRENT PAUSED CONTINUE RESET
mA
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K0415 Issue No. 2
Advanced Task
mA Value
Select Output
Press the OUTPUT key and select mA VALUE from the output menu. The procedure is shown below:
SELECT OUTPUT PRESSURE INT PRESSURE EXT mA STEP mA RAMP mA VALUE
SELECT OUTPUT
TASK : ADVANCED SNAPSHOT MODE 24 V OFF
SET LEVEL
PRESSURE INT
bar
OUTPUT NEW VALUE

CURRENT OK
mA
For current sourcing applications, turn on the 24V supply as shown below. For current sinking applications, connect an external supply as shown on page 25 and leave the 24V supply switched OFF. Use up and down cursor keys to adjust output current level. While the loop is made, a status display indicates OK. A status display CHECK LOOP indicates a fault in the external loop i.e. supply fault or open circuit.
24 Volt
Press the OUTPUT key and select 24 VOLT from the Output menu. The procedure is shown below: Note: The 24V selection is located on the second page of output functions.
OUTPUT SELECT OUTPUT
SELECT OUTPUT NO OUTPUT 24 VOLT OFF
ENABLE OUTPUT
SELECT OUTPUT NO OUTPUT 24 VOLT ON
Note: To conserve battery power, keep the 24V supply switched off when not in use (even if the output is unloaded).
K0415 Issue No. 2
28
Advanced Task
Define New Task
To define a new task, proceed as follows. Select ADVANCED from TASKS menu.
Task Set-up/Removal
Using the INPUT key, select the required input for the input display and set-up any process functions required. Using the OUTPUT key, select the required output for the output display. Press TASK and select free. Enter new task name as follows:
On completion of this procedure, the display reverts to newly set-up task as shown:
Clear Task
To clear a user defined task, select TASK and proceed as follows:
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K0415 Issue No. 2
Memory Operations
Saving Display or Data Log
Store
In Store Mode three memory operations can be set-up: None, Snapshot and Data Log. Refer to Using Setup for details.
Store Operations (Screen Snapshots)

To store any display (menu displays excepted), press the STORE key. This saves the current display to the next available location. Supporting text (10 characters) may be appended. Twenty memory locations are available on a cyclic buffer. When all 20 have been used, store operations overwrite existing locations, starting at Location 1.
TASK: ADVANCED SNAPSHOT MODE
24V OFF
TASK: ADVANCED SNAPSHOT MODE
24V OFF
ENTER TEXT
V bar
STORE
VOLTAGE
SNAPSHOT 19
TEXT :
V bar
Recalling Stored Data (Screen Snapshots) To recall a previously stored display, press the RECALL key. This recalls the last display saved. Press the left or right cursor keys to recall the previous or next locations respectively. To exit RECALL, press the EXIT key:
TASK: ADVANCED SNAPSHOT 2 TEST19
24 V OFF
SELECT LOCATION
RECALL
VOLTAGE
V bar
PRESSURE INT
EXIT
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30
Memory Operations
Data Log Operations
Data Log
Data Log is a special application of store mode that enables the calibrator to either automatically log displays at preset time intervals or to manually log a display on operation of the STORE key. Logged data is written to a user specified file. To set-up a Data Log file, proceed as follows: Select a task, other than BASIC. If using ADVANCED, set-up required output parameters. Use SETUP to select Data Log from the Store Mode Menu (see page 37). Auto Log (Timer) Press STORE and set up the Data Log file parameters as shown below. Use CHANGE VALUE (F1) followed by cursor keys to set field values. For Auto Log, set TRIGGER field to PERIODIC.
DATA LOGGING
FILENAME : DATE : 21/02/99 12:29 PERIODIC 00:05 10
ENTER VALUE
DATA LOGGING
FILENAME : DATE : TIME : TRIGGER : PERIOD : POINTS : LOGFILE2 21/02/99 12:29 PERIODIC 00:05 10
TASK : CO2INLET POINT 10 OF 10
24 V OFF
CLEAR (ANY KEY)
STORE
TIME : TRIGGER: PERIOD : POINTS :
VOLTAGE
V bar
PRESSURE INT
CHANGE VALUE
START LOGGING
CHANGE VALUE
START LOGGING
Manual Logging Enter the file details as shown above and select KEYPRESS for TRIGGER field. Screen reverts to displayed parameters showing set-up file as shown below:
DATA LOGGING
FILENAME : DATE : TIME : TRIGGER : PERIOD : POINTS : LOGFILE3 21/02/99 12:29 KEYPRESS
DATA LOGGING
FILENAME : DATE : TIME : TRIGGER : PERIOD : POINTS : LOGFILE3 21/02/99 12:29 KEYPRESS
TASK: ADVANCED LOG FILE : LOGFILE3
24 V OFF
VOLTAGE
V bar
PRESSURE INT
CHANGE VALUE
START LOGGING
CHANGE VALUE
START LOGGING
Use a combination of STORE and LOG NOW (F1) to log events as follows:
24 V OFF TASK: ADVANCED LOG FILE : LOGFILE3
TASK: ADVANCED 24 V OFF LOG FILE : LOGFILE3
VOLTAGE
STORE
V bar
STOP LOGGING
VOLTAGE
V bar
ENTER VALUE
PRESSURE INT LOG NOW
PRESSURE INT
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K0415 Issue No. 2
Memory Operations
Recall Data Log Files
Data Log
To recall a Data Log file to the display, ensure that DATA LOG is selected from the SETUP menu and proceed as follows:
Data Log files can be displayed either as text (stored screens) or in graphical form. To display as text, proceed as follows from the File Summary menu. Select Auto Step to automatically review each screen at 1 second intervals or use the left or right cursor keys to manually review.
..........
FILE SUMMARY
FILE NAME: DATE: TIME: TRIGGER: FILE SIZE: TEST5 06/11/99 15:58 KEYPRESS 886 bytes
TASK : P-I DATALOG
24 V OFF
MANUAL REVIEW
mA
. %span FAIL
REVIEW LOGGED DATA
TRANSMIT FILE
bar
AUTO STEP
DATA POINT 1 OF 11
To display logged data in graphical form, on screen, proceed as follows from the File Summary menu:
K0415 Issue No. 2
32
Memory Operations
Uploading Data Log Files
Data Log
Connect the RS232 socket of the instrument to either the COM1 or COM2 port of the PC. Ensure that the RS232 parameters at the PC end match those of the instrument. The RS232 parameters of the instrument can be checked as detailed on page 39. Set-up a file on the PC to receive the data, (e.g.) in the Windows Terminal program. To upload a file, proceed as follows. Appendix 1 give details of a typical uploaded data log file.
Delete Data Log and Procedure Files

To delete a Data Log file, or a procedure file (DPI 615 only), proceed as follows. Alternatively, to delete all logged files simultaneously, select ERASE ALL FILES (F2) at the erase screen.
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K0415 Issue No. 2
Memory Operations
Downloading Procedure Files (DPI 615 instruments only)
Data Log
Complete test procedures may be downloaded from a PC to the DPI 615 instrument via the RS232 port. A procedure consists of a number of Druck Universal Command Interface (DUCI) commands that are usually assembled by a linking management software application (e.g.) Druck Intecal. Before downloading a procedure, the instrument must be in the REMOTE mode. To place the instrument into REMOTE mode, proceed as follows: Connect the instruments RS232 port to a free COM port on a PC. Ensure that the COMMS parameters of the PC match those of the instrument (refer to page 39). Ensure that the instrument is not already running a procedure. If it is, quit the procedure. Download the procedure. Procedures are stored in the Data Log directory.
The following sequence shows a typical download sequence that starts with the instrument in LOCAL mode.
After the procedure file has been downloaded, the instrument is usually returned to the LOCAL mode by the last command in the procedure file. If the instrument remains in REMOTE mode, switch it OFF and ON to reset it.
K0415 Issue No. 2
34
Memory Operations
Running Procedure Files (DPI 615 instruments only)
Data Log
To run a procedure, make sure the instrument is set to the Store mode, Data Log (see page 37), and proceed as follows:
MEMORY USED
SELECT FILE
FEEDPRESS11
DEVICE UNDER TEST
I/P LOW: I/P HIGH O/P LOW: O/P HIGH 0 20 0 10 BAR BAR VOLTS VOLTS
RECALL
FEEDPRESS11 G3459 TEST1 TEST2 TEST5

FILE 1 of 9 DATE: 04/11/99 TIME 10:18
ERASE
MAX PRESS: 22 5 UP/DOWN POINTS: MAX. ERROR: 0.1% SPAN RUN PROCEDURE REVIEW LOGGED FILE
After selecting F1, proceed by entering the User ID and Serial Number and then select F1 (Continue) and follow the on-screen procedural instructions:
.......... .......... ..........
FEEDPRESS11 GO TO 0.000 bar
24V OFF
24V OFF
24V OFF
V
0.04
V
DATA POINT LOGGED %span PASS
V
0.04
%span PASS
%span PASS
bar
LOG NOW
bar
LOG NOW
bar
SETUP & LOG POINT 2 etc.
SETUP & LOG POINT 1
POINT 1 STORED
When the test procedure for a given UUT has been completed, the result of running the first test is stored as an AS FOUND file. This file cannot be overwritten. Any subsequent tests on the device are stored as an AS LEFT file that is overwritten each time the procedure on this device is run. When recalling the results of a procedure, the choice of AS FOUND or AS LEFT is provided (refer to page 36).
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K0415 Issue No. 2
Memory Operations
Recalling Data Files (DPI 615 instruments only)
Data Log
Data or results files generated by running procedures are stored in the instruments Data Log directory. To recall a data file to the display, ensure that DATA LOG is selected from the SETUP menu and proceed as follows:
Use the cursor keys to select either the AS FOUND option or the AS LEFT option for display. AS FOUND is the result of the first run of a procedure and AS LEFT is the result of the last time the procedure was run. Procedure data files can be displayed either as text (stored screens) or in graphical form. To display as text, select the TEXT option (F1) from the directory and proceed as follows from the File Summary menu. Select AUTO STEP (F1) to automatically review each screen at 1 second intervals or use the left or right cursor keys to manually review.
FEEDPRESS11
USER ID: SERIAL No. RESULTS CLIFF 99127007 FAIL
TASK : P-V DATA LOG
24V OFF
MANUAL REVIEW
V
. %span FAIL
MAX PRESS: 20 5 UP/DOWN POINTS: MAX. ERROR: 0.1% SPAN
bar
REVIEW LOGGED DATA TRANSMIT FILE
AUTO STEP
DATA POINT 5 OF 10
To transmit the selected logged data via the RS232 interface, connect the instrument to a free port on an external PC, ensure that the instruments RS232 parameters match those of the PC. To display logged data in graphical form, on screen, select GRAPH (F2) from the directory and proceed as follows:
DIRECTORY
AS FOUND
V
10.007
FEEDPRESS11
AS LEFT
0 15:58:55
time
16:18:23
TEXT
GRAPH
K0415 Issue No. 2
36
Using Set-up
General
SETUP mode is available in all modes except BASIC and permits the changing of the following instrument parameters. Store Mode - None, Snapshot, Data Log. Contrast. Settings - Units, Language, RS232 parameters, Powerdown and Calibration Routines (Refer to page 43 for Calibration details). Date and Time (Real Time Clock). Backlight Management - On, Off and Timed.
Store Mode Select STORE MODE from the Set-up menu and select required mode as follows:
SELECT OPTION
SETUP STORE MODE CONTRAST SETTINGS DATE & TIME

DRY CELL LEVEL
STORE MODE NONE SNAPSHOT DATA LOG
SELECT OPTION
SETUP
Contrast Select CONTRAST from the Set-up menu and proceed as follows:
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K0415 Issue No. 2
Using Set-up
Settings - Select Setup Option To select one of the SETTINGS options from the set-up menu, proceed as follows:
Units Select UNITS from the SETTINGS menu and proceed as follows:
Define Special Units Select UNITS from the SETTINGS menu and select SPECIAL UNITS and proceed as follows:
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38
Using Set-up
Language Select the LANGUAGE version required from the SETTINGS menu and proceed as follows:
RS232 Select RS232 from the SETTINGS Menu and proceed as follows:
Notes: Communications default settings are shown above. If a communications problems occurs at a particular baud rate, change the baud rate on the instrument and PC to a lower rate.
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K0415 Issue No. 2
Using Set-up
Powerdown Select POWERDOWN from the SETTINGS menu and proceed as follows:
POWERDOWN
TIMEOUT MODE OFF TIMEOUT = 10 Seconds INSTRUMENT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY. ONLY VALID IN TIMER MODE OF OPERATION
CHANGE VALUE
SELECT OPTION
POWERDOWN
TIMEOUT MODE TIMER TIMEOUT = 10 Seconds INSTRUMENT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY. ONLY VALID IN TIMER MODE OF OPERATION
CHANGE VALUE
SELECT PERIOD
POWERDOWN
TIMEOUT MODE TIMER TIMEOUT = 10 Seconds INSTRUMENT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY. ONLY VALID IN TIMER MODE OF OPERATION
CHANGE VALUE
POWERDOWN
TIMEOUT MODE TIMER TIMEOUT =
30
SELECT VALUE
INSTRUMENT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY. ONLY VALID IN TIMER MODE OF OPERATION
CHANGE VALUE
If selected to TIMER mode, following a period of inactivity, the instrument automatically powers off after the preset TIMER period. If selected OFF, auto power off is inhibited and once switched on, the instrument remains ON until it is manually switched OFF. Calibration Refer to page 43 for a full description of the calibration procedures.
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40
Using Set-up
Date and Time (Real Time Clock)
Date Format To set-up the real time clock, select DATE & TIME from the set-up menu and, using the key, set the required date format:
SELECT OPTION CHANGE FORMAT
FORMAT:
SETUP STORE MODE SETUP CONTRAST SETTINGS DATE & TIME

DRY CELL LEVEL
DD/MM/YY 06:20:27
CALIBRATION DATE: 07/08/99

TIME:
CHANGE DATE FORMAT
Set Date Select DATE from the DATE & TIME menu and, using the cursor keys, change the date as shown below. The up and down keys change the numerical value of the selected digit (indicated by the underline cursor) and the left and right keys select the required digit position.
SELECT OPTION
FORMAT:
SET DATE
FORMAT: DATE: TIME:
DD/MM/YY 06:20:27
DD/MM/YY 07/08/99 06:20:27

TIME:
CHANGE DATE FORMAT
CHANGE DATE
Set Time Select TIME from the DATE & TIME menu and, using the cursor keys, change the time as shown below. The up and down keys change the numerical value of the selected digit (indicated by the underline cursor) and the left and right keys select the required digit position.
SELECT OPTION
FORMAT:
SET TIME
FORMAT: DATE: TIME:
DD/MM/YY 06:20:27
DD/MM/YY 07/08/99 06:20:27

TIME:
CHANGE DATE FORMAT
CHANGE TIME
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K0415 Issue No. 2
Using Set-up
Backlight Select BACKLIGHT from the set-up menu and proceed as follows:
BACKLIGHT
MODE OF OPERATION OFF TIMEOUT = 10 Seconds BACKLIGHT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY. ONLY VALID IN TIMER MODE OF OPERATION
CHANGE VALUE
SELECT OPTION
BACKLIGHT
MODE OF OPERATION TIMER TIMEOUT = 10 Seconds BACKLIGHT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY. ONLY VALID IN TIMER MODE OF OPERATION
CHANGE VALUE
SELECT PERIOD
BACKLIGHT
MODE OF OPERATION TIMER TIMEOUT = 10 Seconds BACKLIGHT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY. ONLY VALID IN TIMER MODE OF OPERATION
CHANGE VALUE
BACKLIGHT
MODE OF OPERATION TIMER TIMEOUT =
30
SELECT VALUE
BACKLIGHT
MODE OF OPERATION TIMER
EXIT
TIMEOUT =
30
BACKLIGHT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY. ONLY VALID IN TIMER MODE OF OPERATION
CHANGE VALUE
BACKLIGHT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY. ONLY VALID IN TIMER MODE OF OPERATION
SAVE CHANGES ?
YES
NO
If TIMER mode is selected, any key press switches on the backlight for the TIMER period. If ON is selected, the backlight remains on permanently and, if OFF is selected, the backlight remains permanently off.
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42
Calibration
General
The instrument is supplied by the manufacturer, complete with calibration certificate(s). A calibration period of 12 months is recommended. The actual calibration interval depends on instrument usage and the total measurement uncertainty acceptable for the specified application. The DPI 610 and DPI 615 are very precise measuring instruments and the test equipment and conditions of test must be suitable for the type of work. A Class A compensated deadweight tester must be used. The calibration check and calibration adjustment should be carried out in a controlled environment by a calibration technician*. The manufacturer offers a comprehensive and, if required, UKAS accredited calibration service. * A calibration technician must have the necessary technical knowledge, documentation, special test equipment and tools to carry out the calibration work on this equipment. Calibration Check At the chosen calibration interval, the instrument readings should be compared with a known pressure standard. The recommended method starts at 0, increasing in 20% steps to 100% full-scale and then decreasing in 20% steps to 0. Note any deviations between the instrument and the pressure standard and consider traceability (accuracy to a National Standard). If, after a calibration check, the results exceed the tolerance in the specification (or other suitable performance standard), carry out a calibration adjustment. Calibration Adjustment If the instrument is operating correctly, only zero and full-scale calibration will vary. Any excessive non-linearity or temperature effects indicate a fault. The instrument should be returned to a qualified service agent. Guide to Calibration Procedures Use high quality Repeatable and Linear pressure sources and allow adequate thermal stabilization time before calibration (minimum 1 hour). Conduct the calibration in a temperature controlled and preferably, humidity controlled environment. Recommended temperature is 21C, 2C (70F, 4F). Use deadweight testers carefully and away from draughts. Review and become familiar with the whole calibration procedure before commencing the calibration process. The calibration routines cannot be accessed when the instrument is in BASIC mode. Use the TASK key to select another mode (e.g.) ADVANCED before accessing the CALIBRATION mode.
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K0415 Issue No. 2
Calibration
Test Equipment The calibration procedures require the following test equipment.
Calibration Equipment Accuracy 30 *ppm 1 digit 45 *ppm 1 digit 150 *ppm 4 digit 150 *ppm 4 digit 0.2C Class A deadweight Calibration Uncertainty 10 *ppm 5V 11 *ppm 110 V 100 *ppm 1nA 160 *ppm 1nA 0.1C 1 digit <0.025%
Test Equipment and Instrument Parameter/Range Digital Voltmeter - 5V input Digital Voltmeter - 50V input Digital milliammeter - 55mA input Digital milliammeter - 24mA output Precision thermometer - ambient temperature Deadweight tester - pressure internal/external
*ppm = parts per million
Table 1 Internal/External Pressure Transducer Verification

Permissible deviation Nominal applied value as a% of full-scale 0% (10% for absolute ranges) 20% 40% 60% 80% 100% 80% 60% 40% 20% 0% (10% for absolute ranges) PC*, HC* and Indicator Versions 0.025% FS 0.025% FS 0.025% FS 0.025% FS 0.025% FS 0.025% FS 0.025% FS 0.025% FS 0.025% FS 0.025% FS 0.025% FS LP* Versions and external LPE 9400 sensors 0.05% span 0.05% span 0.05% span 0.05% span 0.05% span 0.05% span 0.05% span 0.05% span 0.05% span 0.05% span 0.05% span
PC* = Pressure Calibrator
HC* = Hydraulic Calibrator LP* = Low Pressure Calibrator
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Calibration
Using the Calibration Menu The calibration routines are selected from the Settings menu as detailed on page 38. Enter the calibration PIN number, initially set to 4321, press and the display shows the Calibration Menu. PIN security To prevent unauthorised access, it is recommended that the PIN number be changed as soon as possible.
CALIBRATION INT RANGES EXT SENSORS CHANGE PIN
SELECT OPTION
Change PIN To change the PIN code, select CHANGE PIN from the calibration menu and proceed as follows: Note: To set and verify a new PIN, the new PIN code must be entered twice.
SET NEW PIN
Vvt
Enter New PIN 5432 Enter New PIN
SET NEW PIN AGAIN
If the second code entered differs from the first, the new PIN will not be set.
Calibrate Internal Ranges
Select the INT RANGES from the menu as shown above and follow the calibration procedure on the display.
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Calibration
Internal Pressure Range
Use the following procedure for calibrating the internal pressure range. Note: If calibrating the hydraulic calibrator version, the calibrator must first be primed as detailed on pages 59 to 66. (1) Connect the outlet port of the instrument to a pressure standard. (2) Allow the instruments temperature to stabilize for a minimum of 1 hour. (3) Switch the instrument on, enter CALIBRATION mode and select INT RANGES from the CALIBRATION menu and then PRESSURE INT.
VOLTAGE IN
(4)
Apply zero pressure and store the zero point:
(5)
Close the vent valve, apply full-scale pressure and store the full-scale point:
(6) (7)
Press the ENTER key to accept the calibration. Press the EXIT key four times to quit CALIBRATION and SETUP modes. Check calibration by applying test pressures in Table 1, page 44.
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Calibration
Voltage Input Range (5 Volts) Use the following procedure for calibrating the internal 5 Volt range. (1) Switch the instrument on, enter CALIBRATION mode and select INT RANGES from the CALIBRATION menu as shown on page 45. (2) Select 5V range for calibration:
CALIBRATION PRESSURE INT VOLTAGE IN CURRENT IN CURRENT OUT TEMPERATURE
SELECT OPTION
SELECT RANGE 5 VOLTS 50 VOLTS
SELECT OPTION
(3)
Link the voltage input terminals with a short lead and enter the zero point:
(4)
Remove the shorting link from the voltmeter terminals, connect the Vin terminals of the instrument to a variable voltage source and connect a digital voltmeter across the source:
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Calibration
(5) Set the variable supply voltage to 5V 0.1V and enter the measured full-scale voltage applied:
(6) (7) (8)
Press the ENTER key to accept the calibration. Press the EXIT key once to return to the calibration menu or four times to quit the CALIBRATION and SETUP modes. Verify the instrument calibration by applying the test voltages given in Table 2 (page 50), to the voltmeter (after both voltage ranges have been calibrated). Disconnect the calibration/test equipment.
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Calibration
Voltage Input Range (50 Volts)
Use the following procedure for calibrating the internal 50 Volt range. (1) Switch the instrument on, enter CALIBRATION mode and select INT RANGES from the CALIBRATION menu as shown on Page 45. (2) Select 50V range for calibration:
(3)
Link the voltage input terminals with a short lead and enter the zero point:
(4)
Remove the shorting link from the voltmeter terminals, connect the Vin terminals of the instrument to a variable voltage source and connect a digital voltmeter across the source:
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Calibration
(5) Set the variable supply voltage to 50V 0.1V and enter the measured full-scale voltage:
(6) (7) (8)
Press the ENTER key to accept the calibration. Press the EXIT key four times to quit the CALIBRATION and SETUP modes. Verify the instrument calibration by applying the test voltages given in Table 2 to the voltmeter (after both voltage ranges have been calibrated). Disconnect the calibration/test equipment.
Applied Voltage -50 -40 -30 -20 -10 0 10 20 30 40 50 Permissible Deviation 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS Applied Voltage -5 -4 -3 -2 -1 0 1 2 3 4 5 Permissible Deviation 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS 0.05% rdg, 0.004% FS
Voltage Calibration 50V Range Verification Tolerances Voltage Calibration 5V Range Verification Tolerances
Table 2 Electrical Voltage Input Calibration Tolerances
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Calibration
Current Input Range (55 mA)
Use the following procedure for calibrating the current input range. (1) Switch the instrument on, enter CALIBRATION mode and select INT RANGES from the CALIBRATION menu as shown on Page 45. (2) Select CURRENT IN range for calibration:
(3)
Open circuit the mA in terminals and enter the zero point:
(4)
Connect the mA in terminals of the instrument to a variable current source and connect a digital milliammeter in series with the supply:
MILLIAMMETER
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Calibration
(5) Set the input current to 55 0.1mA and enter the measured full-scale input current:
(6) (7) (8)
Press the ENTER key to accept the calibration. Press the EXIT key four times to quit the CALIBRATION and SETUP modes. Verify the instrument calibration by applying the test currents given in Table 3 to the milliammeter. Disconnect the calibration/test equipment.
Current Calibration, 55mA Range Verification Tolerances Applied Current (mA) -55 -45 -35 -25 -15 -5 0 5 15 25 35 45 55 Permissible Deviation 0.05% rdg 0.004% FS 0.05% rdg 0.004% FS 0.05% rdg 0.004% FS 0.05% rdg 0.004% FS 0.05% rdg 0.004% FS 0.05% rdg 0.004% FS 0.05% rdg 0.004% FS 0.05% rdg 0.004% FS 0.05% rdg 0.004% FS 0.05% rdg 0.004% FS 0.05% rdg 0.004% FS 0.05% rdg 0.004% FS 0.05% rdg 0.004% FS
Table 3 Electrical Current Input Calibration Tolerances
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Calibration
Current Output Range (24 mA)
Use the following procedure for calibrating the current output range. (1) (2) Switch the instrument on, enter CALIBRATION mode and select INT RANGES from the CALIBRATION MENU as shown on page 45. Select CURRENT OUT range for calibration:
(3)
Connect a digital milliammeter to the instrument as shown below. Note: On standard instruments, during a current out calibration routine, the 24V dc output is automatically turned on.
mA
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Calibration
(4) Measure the 10% full-scale output current and enter the value measured on the external milliammeter:
(5)
Measure the 90% full-scale output current and enter the value measured on the external milliammeter
Measure 90% FS - output Press ENTER key when applied value is stable
Enter Measured Current: :
Store Cal point? YES NO
RUN
(6) (7)
Press the ENTER key to accept the calibration. Press the EXIT key four times to quit the CALIBRATION and SETUP modes. Verify the instruments output current calibration by setting up the loop test currents as shown in Table 4 and checking the set values against the milliammeter standard. Press the OUTPUT key, select 24 VOLT and turn the 24V supply to ON. Proceed as follows:
(8)
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Calibration
(9) Set the loop output current to 5 mA as shown below and check that the output current, measured on the milliammeter standard is within the limits given in Table 4.
(10)
Repeat (9) for all output values given in Table 4.

Current Output Calibration, 24mA Range Verification Tolerances Applied Current (mA) 0 5 10 15 20 24 20 15 10 5 0 Permissible Deviation 0.05% rdg 0.01% FS 0.05% rdg 0.01% FS 0.05% rdg 0.01% FS 0.05% rdg 0.01% FS 0.05% rdg 0.01% FS 0.05% rdg 0.01% FS 0.05% rdg 0.01% FS 0.05% rdg 0.01% FS 0.05% rdg 0.01% FS 0.05% rdg 0.01% FS 0.05% rdg 0.01% FS
Table 4 Electrical Current Output Calibration Tolerances

(11) Disconnect the calibration/test equipment.
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Calibration
Ambient Temperature Channel
Use the following procedure for calibrating the ambient temperature measurement channel. (1) Switch the instrument on, enter the CALIBRATION mode and select TEMPERATURE:
(2) (3)
Allow the instruments temperature to stabilize in the calibration environment for at least one hour. Read the environmental temperature on a calibrated digital thermometer and enter the recorded value as shown below. Example shown for a measured ambient temperature of 21.5 Celsius. Note: Only one temperature point is required.
(4)
Press the ENTER key to accept the calibration. Press the EXIT key once to return to the calibration menu or four times to quit the CALIBRATION and SETUP modes.
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Calibration
Calibrate External Sensors
Use the following procedure for calibrating external pressure sensors. (1) (2) (3) Connect the required external transducer to the EXT TRANSDUCER socket located on the rear of the instrument. Allow the instruments temperature and the temperature of the external transducer to stabilize in the calibration environment for a minimum of 1 hour. Switch the instrument on, enter CALIBRATION mode and select EXT SENSORS from the CALIBRATION menu:
INT RANGES EXT SENSORS CHANGE PIN
(4)
Select the transducer to be calibrated from the transducer menu using the cursor keys and press ENTER:
(5)
If the sensor to be calibrated is not in the directory, or no sensors are listed in the directory, press the F1 key (ADD NEW SENSOR). This will place the sensor in the directory, allowing it to then be selected. Connect the pressure standard to the inlet of the external transducer, apply the zero point pressure and store the zero point:
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(6)
Apply the full-scale pressure to the external transducer and store the full-scale (FS) point.
CHANGE VALUE
CALIBRATING PRESSURE EXT RANGE 20000 kPa g Apply nominal FS value Press ENTER key when applied value is stable CALIBRATING PRESSURE EXT RANGE 20000 kPa g
CALIBRATING PRESSURE EXT RANGE 20000 kPa g
(7)
Release the applied pressure and disconnect the pressure reference. Press the ENTER key to accept the calibration. Press the EXIT key once to return to the calibration menu or four times to quit the CALIBRATION and SETUP modes. Check the calibration of the external transducer by applying the test pressures as detailed in Table 1, page 44.
(8)
Add External Sensor To add an external sensor to the directory of external sensors, proceed as follows: Connect the required external transducer to the EXT TRANSDUCER socket located on the rear of the instrument.
Digitally compensated transducers will be downloaded into the directory as soon as the F1 key is operated. Data for other types can be edited by selecting EDIT (F2). If the data cannot be edited a warning message (INVALID ACTION) is displayed.
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Hydraulic Calibrator Versions
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Introduction (Figure A1)
Operation
These versions of the DPI 610 and DPI 615 Calibrators provide manual generation of hydraulic pressure and consist of a screw-press with a priming pump and isolation valve.
2 4 3
1 5
Isolation valve Screw-press
2 6
Figure A1 - DPI 610/615 HC Connections
Priming port Bonded seal
3 7
Bleed hose assembly 4 UUT/system under test
Priming pump
The internal hydraulic parts are brass, stainless steel, copper, nylon and fluorocarbon rubber (Viton). The hydraulic fluid can be either demineralized water or one of the hydraulic fluids listed below:
Caution:
Only use the recommended hydraulic fluids. DO NOT mix hydraulic fluids.
Approx. SAE Viscosity Classification 5W Shell Tellus R10 Tellus T15 Tellus V15 Tellus 22 Tellus R22 Tellus V32 Tellus 37 Tellus R37 Tellus T37 Tellus V37 Esso (Exxon) Nuto H10 Nuto H15 Nuto H22 Nuto H32 Mobil Velocite No. 6
ISO 3448 Viscosity grade VG10 VG15 VG22 VG32 VG37
DTE 22 DTE Oil Light DTE 24
10W
Table A1 - Recommended Hydraulic Fluids
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Operation
Safety Instructions WARNING HYDRAULIC FLUID IS INJURIOUS. OBSERVE RELEVANT HEALTH AND SAFETY PRECAUTIONS. USE APPROPRIATE PROTECTIVE BARRIERS AND EYE PROTECTION. BEFORE APPLYING PRESSURE, EXAMINE ALL FITTINGS AND EQUIPMENT FOR DAMAGE AND ENSURE THAT ALL EQUIPMENT IS TO THE CORRECT PRESSURE RATING. DO NOT EXCEED THE MAXIMUM WORKING PRESSURE OF THE INSTRUMENT (INDICATED ON START-UP SCREEN AT SWITCH-ON). Caution: Observe absolute cleanliness when using the instrument. Severe damage can be caused if equipment connected to this instrument is contaminated. Connect only clean equipment to the instrument. To avoid any contamination, an external filter is recommended.
Preparation for Use (Figure A1) Use an appropriate seal and connect the bleed hose assembly (3) to the priming port. Make sure that the screw-press (5) is wound fully in (clockwise). Make sure that the isolation valve (1) is open (fully counter clockwise). Use a bonded seal (6) and connect the unit or system under test (7) to the pressure port.
WARNING
MAKE SURE THAT THE CONNECTING LINE TO THE EXTERNAL DEVICE OR SYSTEM IS CAPABLE OF WITHSTANDING THE LINE PRESSURE TO BE APPLIED.
Note: A bleed point must be provided on the external device.
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Operation
5 6 4
1 4 O
Bleed hose assembly 2 UUT/system under test 5 - Open C - Closed
Priming pump UUT bleed valve
3 6
Screw-press Isolation valve
Figure A2 - Priming/Test Set-up
Bleeding the System (Figure A2) Before any measurements can be made, the hydraulic system needs to be primed and bled free of air. During the following operations, prepare for fluid spillage and provide a suitable receptacle for collecting the spillage. 1. 2. 3. 4. Prepare for use as detailed on page 62. Fill a suitable container with clean hydraulic fluid and place the bleed hose assembly (1) connected to the priming port into the fluid. Open the UUT bleed valve (5) and, if possible, fit a hose to the bleed point and locate the hose end in a container of the same hydraulic fluid. Use the priming pump (2), to pump hydraulic fluid into the instrument and the connected system. Monitor the hydraulic fluid level, ensuring that the bleed hose assembly (1) stays below the fluid level and is not allowed to suck in air. Top-up hydraulic fluid level as necessary.
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5. 6.
Operation
Continue use of the priming pump (2) until only hydraulic fluid and no air is expelled from the bleed point. Close the UUT bleed valve (5) when the priming pump (2) is at the bottom of its stroke (fully pushed in) and slowly wind out the screw-press (3) to its fullest extent to draw in further hydraulic fluid (approx. 7cc or 0.43 in3). Switch the instrument ON and, still using the priming pump (2), pressurize the system to approximately 2 bar (30 psi). Close the isolation valve (6) disconnect the bleed hose assembly (1) from the priming port.
7. 8.
Operation
To obtain a pressure reading, proceed as follows. 1. Switch the instrument ON and select the required TASK. 2. Rotate the screw-press clockwise to increase the applied pressure.
Note: When hydraulic fluid is compressed and flows through a restriction, there is an increase in temperature that affects the pressure. Allow sufficient time for this pressure reading to stabilize before recording or logging a reading. 3. 4. After testing, reduce the pressure in the system to zero by turning the screw-press counter clockwise. Before disconnecting the UUT, open the isolation valve. Remove the connection to the UUT and fit a blanking plug into the instruments pressure port. Clean any spilt fluid off the instrument case.
Draining the Hydraulic Fluid (Figure A3)

To drain the hydraulic fluid from the instrument, proceed as follows: 1. Turn the isolation valve (4) fully counter clockwise. Turn the instrument onto the left hand side (pressure port nearest to the work bench). Place receptacle below the pressure port to collect hydraulic fluid. Drain the system by slowly winding in the screw-press (3) and then depressing the priming pump (2) plunger to expel any fluid remaining in the instrument. If necessary, apply an air line to the priming port to clear any remaining fluid out of the instrument.
2. 3.
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Operation
Flushing - Replenishing or Changing the Hydraulic Fluid (Figure A3)

If necessary, to remove any contaminants, flush out the hydraulic system as follows. a. Connect the bleed hose assembly (1) to the priming port and a bleed hose to the pressure port as shown below:
1 3 2
1 O
Bleed hose assembly - Open
Figure A3 - Flushing/Filling Connections
2 C
Priming pump - Closed
Screw-press
Isolation valve
b.
Fill the priming fluid container with clean hydraulic fluid of the required type. Use the priming pump (2), to pump fresh hydraulic fluid through the system until clean hydraulic fluid, free of air bubbles, emerges into the container at the output port. Discard the contaminated fluid expelled during this process. Remove the bleed hose assembly (1) located to the output port and, to prevent the ingress of any contaminant, fit a blanking plug in its place. Close the isolation valve (4) and remove the bleed hose assembly (1) from the priming inlet. Clean off any surplus oil that may have spilled onto the instrument casing.
c. d. e.
The instrument is now ready for operation or storage. If storing, apply a label detailing the type of hydraulic fluid contained in the instrument. For long term storage, it is recommended that the instrument be drained and stored empty.
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Low Pressure Calibrator Versions
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Low Pressure Calibrator Versions Introduction (Figure B1)

These versions of the DPI 610 and DPI 615 Calibrator measure and display low differential pneumatic pressures applied to the pressure port. The differential pressure measurement ranges can be: 2.5, 12.5, 25, 50, 75 or 150 mbar (1.0, 5.0, 10.0, 20.0, 30.0 and 60.0 inH2O). For low volume external systems or devices, test pressures are generated by an integral two-stage (coarse/fine) volume adjuster. For larger volume external systems or devices, test pressures are generated by an external, hand-operated, pneumatic pump. An internal pressure limiter operates at 120% of the full-scale, positive or negative test pressure. If this over-pressure remains for more than approximately 1 second, a valve within the calibrator opens, directly connecting the positive and negative pressure ports together, to release the excess pressure. When the pressure decreases to within the operational limits, the valve automatically closes to allow normal operation to restart. This section should be read in conjunction with the operation and calibration sections of this manual. All the operational features described for the standard calibrator are available on this low pressure version of the calibrator.
6 2
4
1 4 Control panel Volume adjuster (fine) 2 5 Vent valve Volume adjuster (coarse) 3 6 Positive pressure output port Reference port
Figure B1 - Calibrator Controls

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Preparation for Use Low Volume Systems

Caution: This calibrator can produce a maximum differential pressure of 120% full-scale. Make sure any component connected to this calibrator can withstand this maximum differential pressure. Use the TASK key to set-up the calibrator for an appropriate test: Example: P-DISPLAY. To record test data for other tasks, set-up the calibrator to either Data log or Snapshot as required, refer to pages 30 or 31. Fit an appropriate pressure fitting to both the positive (+) and negative (-) ports using a bonded seal as shown in Figure B2. Ensure that both fittings are tight. To generate pressure, start with the volume adjuster wound fully out. To generate vacuum, start with the volume adjuster wound fully in. Ensure that the vent valve is open (fully counter-clockwise). Connect the device or system under test to both the reference (-) and the pressure port (+). Connect the ribbed arm of the double tubing to the high (+) pressure input of the device under test. Note: To minimize temperature effects, always use double tubing, separating the arms of the tubing only by the minimum amount necessary to make the pressure connections. A typical application, P-DISPLAY, showing test connections to a Magnehelic pressure gauge are shown in Figure B2.
Method of Testing with Low Volume Systems

Connect the device under test to the calibrator and prepare for test as detailed above. Close the vent valve (turn fully clockwise). Zero the calibrator by pressing the ZERO key as in the sequence below:
TASK: P-DISPLAY
24V OFF
TASK: P-DISPLAY
24V OFF
TASK: P-DISPLAY
24V OFF
ZERO
DISPLAY
DISPLAY
DISPLAY
mbar
CHANGE VALUE
YES
mbar
mbar
PLEASE WAIT . . .
NO
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Closed
Open
Figure B2 - Test Connections
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Method of Testing with Low Volume Systems (continued)

Turn the volume adjuster coarse control clockwise (counter-clockwise for vacuum) to set-up the required test pressure. Use the volume adjuster fine control to adjust the test pressure of the calibrator to exactly the required value. Use the TASK key to set-up the calibrator for an appropriate test: Example: P-DISPLAY To record test data for other tasks, set-up the calibrator to either Data log or Snapshot as required (refer to pages 30 or 31). If required, and for DPI 615 calibrators only, switch on Cal Mode (refer to pages 11, 34 and 35). Turn the volume adjuster clockwise to set-up any additional test pressures required. The recommended method starts at 0, increasing to 10%, 25%, 50%, 75% and 100% full-scale and then decreasing to 75%, 50%, 25%, 10% and 0. Note: To release the output pressure at any point during a test or series of tests, open the vent valve. Allow sufficient time for the connected system to vent (very important when connected to larger system volumes, >0.25 litres [15 cubic inches]).
Preparation for Use with Larger Volume Systems
Set-up the calibrator to record the test data, using either Data log or Snapshot facilities refer to pages 30 or 31. If required, and for DPI 615 calibrators only, switch on Cal Mode (refer to pages 11, 34 and 35).
Fit the appropriate pressure fitting to both the positive (+) and negative (-) ports using a bonded seal as shown in Figure B3. Make sure that both pressure fittings are tight. Turn the volume adjuster (counter-clockwise) to approximately half-way (approximately 30mm (1) of thread showing). Make sure that the vent valve is open (fully counter-clockwise). Connect the hand-pump and tee-piece as shown in Figure B3. Connect the device or system under test to both the reference (-) and the pressure port (+) as shown. Connect the ribbed arm of the double tubing to the high (+) pressure input of the device under test. Note: To minimize temperature effects, always use double tubing, separating the arms of the tubing only by the minimum amount necessary to make the pressure connections. See Figure B3.
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1 2
To device/system under test Tee-piece inserted in positive output line
C O
Closed Open
Figure B3 - Hand-pump Connections
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Method of Testing with Larger Volume Systems

Connect the device or external system under test to the calibrator and prepare for test as detailed on Page 72. Note: To apply a negative differential pressure, connect the tee piece (refer to Figure B3), to the negative port and use the hand-pump to apply a positive pressure to the negative port. Close the vent valve (turn fully clockwise). Zero the calibrator by pressing the ZERO key as in the sequence below:
TASK: P-DISPLAY 24V OFF TASK: P-DISPLAY 24V OFF TASK: P-DISPLAY 24V OFF
ZERO
DISPLAY
DISPLAY
DISPLAY
mbar
CHANGE VALUE
YES
mbar
mbar
PLEASE WAIT . . .
NO
CAUTION:

TO AVOID THE APPLICATION OF TRANSIENT OVER-PRESSURE PULSES TO SENSITIVE EXTERNAL SYSTEMS, SQUEEZE THE HAND-PUMP SLOWLY.
Close the pump valve and operate the hand-pump to pressurize or depressurize the device or system under test to just above/below the required level. Adjust the output pressure to the required level by using the volume adjuster as a fine adjustment. Allow a short period for the pressure to stabilize before fine trimming. Note: The larger the external volume, the less effect the volume adjuster will have on the output pressure. Record the test result using either data log or snapshot facility as required. Use the pump and volume adjuster to set-up any additional test pressures required. The recommended method starts at 0, increasing to 10%, 25%, 50%, 75% and 100% full-scale and then decreasing to 75%, 50%, 25%, 10% and 0. Record the results for each test pressure. Note: To release the output pressure at any point during a test or series of tests, open the vent valve. Allow a few seconds for the connected system to vent. With larger volume systems connected, first disconnect both the reference and positive pressure lines from the calibrator and then reconnect before zeroing.
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Low Pressure Calibrator Versions Calibration

The calibration routines for the DPI 610 and DPI 615 Low Pressure calibrators are as described in calibration page 43, with the exception of the internal pressure range. The calibration procedure for the internal pressure range requires the application of five test pressures as detailed below. Note: Refer to page 43 for the general procedures of calibrating the instrument. Refer to Table 1, page 44 for the transducer verification.
Calibrate Internal Pressure Range

To calibrate the internal pressure range: Connect the outlet port of the instrument to a pressure standard. Switch the instrument ON. Allow at least one hour for the temperature of the instrument to stabilize. Select SETUP and enter the SETTINGS menu. Note: SETUP cannot be selected from BASIC mode. Select CALIBRATION from the SETTINGS menu and enter the calibration PIN number (refer to page 45 for PIN number details). Select PRESSURE INT from the CALIBRATION menu (refer to page 46). Apply negative full-scale pressure to the instrument. Store the negative full-scale point:
CALIBRATING PRESSURE INT RANGE 2.5000 mbar L CALIBRATING PRESSURE INT RANGE 2.5000 mbar L
ENTER VALUE
CALIBRATING PRESSURE INT RANGE 2.5000 mbar L
Apply -ve F.S. value Press ENTER key when applied value is stable
Enter Applied Value:
CHANGE VALUE
Store -ve F.S. point ? YES NO
Apply negative, half full-scale pressure to the instrument and store the negative half full-scale point:
ENTER VALUE
Apply half -ve F.S. value Press ENTER key when applied value is stable
CHANGE VALUE
YES
Store half -ve F.S. point ? NO
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Apply a nominal zero pressure to the instrument and store the zero point:
ENTER VALUE
Apply nominal zero value Press ENTER key when applied value is stable
CHANGE VALUE
Store zero point ? YES NO
Apply the positive, half full-scale pressure to the instrument and store the positive, half full-scale point:
ENTER VALUE
Apply half +ve F.S. value Press ENTER key when applied value is stable
CHANGE VALUE
YES
Store half +ve F.S. point ? NO
Apply positive full-scale pressure to the instrument and store the full-scale point:
ENTER VALUE
Apply nominal F.S. value Press ENTER key when applied value is stable
CHANGE VALUE
Store +ve F.S. point ? YES NO
After application of the final calibration pressure, the calibration results are displayed as shown below. To view the second page of calibration data press MORE (F1). Press ENTER to complete the pressure calibration procedure.
RESULTS
a= 1.47115e-14 b= -7.546076e-06 c= 3.808651e+00 Applied Measured -2.5000 865995 -1.2500 694638 0.0000 523166 Calibration complete Press ENTER to continue
RESULTS
a= 1.632719e-13 b= -7.546076e-06 c= 3.915159e+00 Applied Measured 0.0000 523166 1.2500 354205 2.5000 182699 Calibration complete Press ENTER to continue
MORE
MORE
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Appendix 1
DATA LOG FILE EXAMPLE
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Typical Uploaded Data log File (DPI 610)

The following gives details of a typical data file upload. FILENAME: TEST 5 DATE: 05/11/1999 TIME: 15:58 TRIGGER: KEYPRESS AMBIENT TEMP : 24.1 C NO. OF POINTS 11 RECORD TYPE 0 CURRENT mA PRESSURE INT bar 3.902 6.076 7.598 8.085 9.949 13.002 17.005 17.766 17.812 18.532 20.007 0.008 2.311 4.404 5.023 7.249 11.300 16.102 17.106 17.105 17.965 20.212 -0.65 1.42 0.47 0.41 0.94 -0.23 0.77 0.51 0.80 1.00 -1.02 %span %span %span %span %span %span %span %span %span %span %span 05/11/1999 05/11/1999 05/11/1999 05/11/1999 05/11/1999 05/11/1999 05/11/1999 05/11/1999 05/11/1999 05/11/1999 05/11/1999 15:58:55 16:00:03 16:00:57 16:01:45 16:02:42 16:03:30 16:05:00 16:06:07 16:07:49 16:16:35 16:18:23
The Record Type number contained in the header is a 16-bit field, with the individual bits representing result formats as detailed below. Record Type 1 P-Display Record Type 2 Switch Test Record Type 4 Leak Test Record Type 8 Input channel: Min/Max ON Record Type 120 Combination of all input process functions Record Type 896 Combination of all output process functions Record Type 1024 mA step mode Record Type 2048 mA value mode Record Type 4096 mA ramp mode Record Type 8192 no input selected Record Type 16384 no output selected
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Typical Uploaded Procedure Data File (DPI 615)

The following gives details of a typical data file upload. FILENAME: TEST 6 DATE: 05/11/1999 TIME: 15:58 TRIGGER: KEYPRESS AMBIENT TEMP : 24.1 C NO. OF POINTS 11 RECORD TYPE 0 CURRENT mA PRESSURE INT bar 3.902 6.076 7.598 8.085 9.949 13.002 17.005 17.766 17.812 18.532 20.007 0.008 2.311 4.404 5.023 7.249 11.300 16.102 17.106 17.105 17.965 20.212 -0.65 1.42 0.47 0.41 0.94 -0.23 0.77 0.51 0.80 1.00 -1.02 %span %span %span %span %span %span %span %span %span %span %span PASS FAIL PASS PASS PASS PASS PASS PASS PASS PASS FAIL 05/11/1999 05/11/1999 05/11/1999 05/11/1999 05/11/1999 05/11/1999 05/11/1999 05/11/1999 05/11/1999 05/11/1999 05/11/1999 15:58:55 16:00:03 16:00:57 16:01:45 16:02:42 16:03:30 16:05:00 16:06:07 16:07:49 16:16:35 16:18:23
The Record Type number contained in the header is a 16-bit field, with the individual bits representing result formats as detailed below. Record Type 1 P-Display Record Type 2 Switch Test Record Type 4 Leak Test Record Type 8 Input channel: Min/Max ON Record Type 120 Combination of all input process functions Record Type 896 Combination of all output process functions Record Type 1024 mA step mode Record Type 2048 mA value mode Record Type 4096 mA ramp mode Record Type 8192 no input selected Record Type 16384 no output selected
K0415 Issue No. 2
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GE Sensing & Inspection Technologies

Druck DPI 610/615

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Figure 1 - DPI 610/615 Key-pad

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* These key functions are not available in BASIC mode

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CURSOR KEYS (Figure 1)

Figure 2 - DPI 610/615 Calibrator Controls

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Figure 3 - Electrical System Connections

Status display 2 Input display Electrical output sockets

Electrical input sockets Output display

Figure 4 - Electrical Measurement Inputs/Outputs

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Note: Maximum applied voltage for external loop supply = 30V dc

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A - External pressure source (indicator instruments only) C - Excitation 10V

Zero Display Reading

PRESSURE INT ZERO INPUT

PRESSURE INT ZERO INPUT

ZERO INTERNAL SENSOR ?

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TASKS BASIC P-I P-P P-V I-P

TASKS P - DISPLAY P - SWITCH LEAK TEST TX SIM REL VALVE

TASKS ADVANCED USER TASKS

Using Task Functions

SELECT UNITS OF PRESSURE ON inHg bar hPa Pa

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TASK : P-I DATALOG

TASK : P-I DATALOG

MAX. ERROR = ERROR TYPE =

TURN OFF CAL MODE

Basic Mode (Task BASIC)

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Voltage Output Pressure Transmitter (P-V) Task

A - External pressure source (indicator instruments only) C - Excitation 10V

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C - External pressure supply E - External transducer

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mA TURN ON CAL MODE

A - External pressure supply

B - Pressure to current device (24V)

Pressure Switch Test (P-SWITCH) Task

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SELECT FUNCTION RESIST ZERO OFF

SELECT FUNCTION RESIST ZERO ON

TASK: P-SWITCH SNAPSHOT MODE

bar bar bar mW

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