ROMBLON STATE UNIVERSITY Odiongan, Romblon COLLEGE OF ENGINEERING AND TECHNOLOGY DEPARTMENT OF MECHANICAL ENGINEERING MIDTERM EXAM MEP

P 521 Name: MEP Date: Score:

Multiple Choice. Identify the correct answer that best completes the statement or answers the question. Write the letter only on the space provided. No erasures allowed. ____ ____ 1. This bolt class is commonly used in most automotive applications where there is increase in strength of the bolt. a. Grade 2 b. Grade 5 c. Grade 8 d. Grade 12 2. It is a device that consists of screw threads at both ends that is used for securing another member, as in bolting a steel plate to concrete. a. stove bolt b. stud bolt c. Turnbuckle d. U-bolt 3. A metal pin having head on one end, inserted through aligned holes in the pieces to be joined then hammered on the plain so as to form another head. a. rivets b. screws c. Pins d. Bolt 4. The ability of a material to withstand loads without breaking down is. a. strain b. Strength c. stress 5. The ratio of ultimate stress to the factor of safety is. a. Yield stress b. Ultimate stress c. Design stress d. d. endurance elastic limit

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6. The maximum stress that would cause failure to the material after loads are being applied is. a. Ultimate stress b. Yield stress c. True stress d. Design stress 7. The maximum stress that will not cause failure even the force is repeatedly applied indefinitely. a. Elastic limit b. Endurance limit c. Strength d. design stress 8. A maximum shear stress occurs on the cross-section of the shaft at its_____ surface. a. innermost b. outermost c. middle d. Center 9. The property of the material that permits permanent deformation before fracture in tension is. a. Ductility b. Malleability c. Elasticity d. Brittleness 10. The ability of a material to be deformed and to return to its original shape after the load are being applied. a. Plasticity b. Elasticity c. Ductility d. Machinability 11. A solid shaft transmits power at the rate of 2000 kW at the speed of 30 rpm. If the safe allowable stress is 80 MN/m , find the minimum diameter of the shaft. a. 0.272 mm b. 0.372 mm c. 272.6 mm d. 343.5 mm 12. Calculate the shaft diameter if the twist in the shaft is not to exceed 1 in 2m length. Shear strength is limited to 50 MN/m .(G = 100 GN/m ). a. 80 mm b. 72 mm c. 83 mm d. 114 mm

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13. A torque of 1000 N-mm is applied to a 40 mm diameter rod of 3 m length. Determine the maximum shearing stress induced in the rod. (G = 80 GN/m ) a. 769 x 10 Pa b. 7.96 x 10 Pa c. 769 x 10 Pa d. 79.6 x 10 Pa

ROMBLON STATE UNIVERSITY Odiongan, Romblon COLLEGE OF ENGINEERING AND TECHNOLOGY DEPARTMENT OF MECHANICAL ENGINEERING MIDTERM EXAM MEP 521 ____ 14. A torque of 100,000 N-mm is applied to a 40 mm diameter rod of 5 m length. Determine the twist produced in the rod. (G = 80 GN/m ) a. 1.46 ____ b. 8.56 c. 5.56 d. 6.56

15. For one propeller drive shaft, compute the outer surface shear stress when it is transmitting a torque of 1.76 KN-mm. The shaft is hollow tube having an outside diameter of 60 mm and inside diameter of 40 mm. a. 51.7 kPa b. 52 MPa c. 35 kPa d. 50 Pa 16. For one propeller drive shaft, compute the inner surface shear stress when it is transmitting a torque of 1.76 KN-mm. The shaft is hollow tube having an outside diameter of 60 mm and inside diameter of 40 mm. a. 34. 5 kPa b. 34.5 Pa c. 34.5 mPa d. 38 kPa 17. Shaft made up of two or more materials are called. a. combined b. compound c. lineshaft d. complex

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18. The shaft are held fixed both ends. It carries a torque of 10,000 ft-lb, 15-in from one end to midpoint and 24-in from midpoint to the other ends. Compute for the torque reactions. a. 6,154/3,846 b. 46150/73600 c. 1,500/8,500 d. 4,160/5,840 19. A hollow shaft must carry a torque of 3,400 N-mm at shearing stress of 55 mPa. The inside diameter is to be 0.65 of the outside diameter. Find the outside diameter of the shaft. a. 7.26 mm b. 52 mm c. 61 mm d. 72.63 mm 20. For high strength requirements, a material for shafting is made of. a. mild steel b. alloy steel c. low carbon 21. Maximum stress without causing deformation is called. a. design stress b. ultimate stress c. yield stress 22. Turbine shaft is is a form of. a. machine shaft b. transmission shaft 23. A short rotating shaft is often called as. a. spindle b. axle c. Rotor d. mini-shaft c. prime mover shaft d. d. d. stainless steel shear stress lineshaft

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24. A solid shaft of mild steel 200 mm in diameter is to be replaced by hollow shaft of allowable shear stress is 22% greater. If the power to be transmitted is to be increased by 20% and the speed of rotation increased by 6%, determine the maximum internal diameter of the hollow shaft. The external diameter of the hollow shaft is to be 200 mm. a. 107.4 mm b. 106.4 mm c. 104.6 mm d. 103.9 mm 25. A hollow shaft of external diameter 120 mm transmits 30 kW power at 200 rpm. Determine the maximum internal diameter if the maximum stress in the shaft is not to exceed 60 N/mm . a. 88.5 mm b. 92.1 mm c. 102 mm d. 67.5 mm

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26. What will happen to the stress of the shaft under torsion if its diameter will increase to one and a half. a. it will increase 8 times c. it will increase half times b. it will decrease 5 times d. no changes

ROMBLON STATE UNIVERSITY Odiongan, Romblon COLLEGE OF ENGINEERING AND TECHNOLOGY DEPARTMENT OF MECHANICAL ENGINEERING MIDTERM EXAM MEP 521 ____ 27. What will happen to the stress of the shaft under torsion, if its diameter will decrease one-half of its size. a. it will decrease 5 times c. it will decrease 3 times b. it will increase 8 times d. no changes 28. What pitch must be provided on a square single thread power screw to raise a 1500 lb. weight at 38 fpm with power consumption of 4 hp? The pitch diameter is 1.50-in., f = 0.15 and collar friction is negligible. a. 1.55 b. 1.01 c. 1.78 d. 2.01

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Short Answer: Write your answer on the blank space provided. Avoid erasures. 29. Find the moment of inertia for a solid shaft having 3-in. in diameter. ________ 30. Find the moment of inertia for a rectangular beam with a 2.0-m x 10-in x 4-in dimension. ________ 31. Given the data for the steel support on bridge: Pull Force = 10 000 lbs Factor of safety = 5.0 Ultimate stress = 64 000 psi Determine the size of the rod to be used. ________ Problem: Solve the problem correctly. Write only your final answer on the blank space provided. No erasures allowed. 32. A double threaded ACME screw is driven by a motor at 400 rpm. It is used to raise a nut attached with load of 9000 N at 12 m/min. The screw has 30 mm pitch diameter. Coefficient of friction of the threads is 0.15. Friction torque in the thrust bearings of the motor is 20% of the total torque input. Determine the torque required to raise a load? ANS._______ 33. A double threaded ACME screw is driven by a motor at 400 rpm. It is used to raise a nut attached with load of 9000 N at 12 m/min. The screw has 30 mm pitch diameter. Coefficient of friction of the threads is 0.15. Friction torque in the thrust bearings of the motor is 20% of the total torque input. Determine the motor power required to raise the load? ANS._______ 34. A 55 mm solid shaft is to be replaced by a hollow shaft of equal strength and same material yet the hollow shaft weighs only half as much of solid per unit length. Calculate the dimensions of hollow shaft required? ANS.________ 35. Find the factor of safety of a 25 mm x 50 mm steel plate if the load fluctuates from 450 kN to 270 kN. The ultimate strength, yield strength and endurance strength of the plate are 900 Mpa, 700 Mpa and 300 Mpa respectively. Consider the plate is ductile and stress factor of 1.81. ANS.________

ROMBLON STATE UNIVERSITY Odiongan, Romblon COLLEGE OF ENGINEERING AND TECHNOLOGY DEPARTMENT OF MECHANICAL ENGINEERING MIDTERM EXAM MEP 521

ME Engineering Problems Answer Section MULTIPLE CHOICE 1. ANS: B 2. ANS: B 3. ANS: A 4. ANS: B 5. ANS: C 6. ANS: A 7. ANS: B 8. ANS: B 9. ANS: A 10. ANS: B 11. ANS: D 12. ANS: D T=T = TL/JG S = 16T/d PTS: 1 PTS: PTS: PTS: PTS: PTS: PTS: PTS: PTS: 1 1 1 1 1 1 1 1 PTS: PTS: PTS: PTS: PTS: PTS: PTS: PTS: PTS: PTS: PTS: 1 1 1 1 1 1 1 1 1 1 1

13. ANS: D 14. ANS: A 15. ANS: A 16. ANS: A 17. ANS: B 18. ANS: B 19. ANS: A 20. ANS: B

ROMBLON STATE UNIVERSITY Odiongan, Romblon COLLEGE OF ENGINEERING AND TECHNOLOGY DEPARTMENT OF MECHANICAL ENGINEERING MIDTERM EXAM MEP 521 21. ANS: C 22. ANS: C 23. ANS: A 24. ANS: D PH = 1.20 Ps (2p.NH.TH)/60 = (2p.Ns.Ts)/60 1.20 NH.TH = 1.20 Ns.Ts PTS: 1 PTS: PTS: PTS: PTS: 1 1 1 1 PTS: PTS: PTS: 1 1 1

25. ANS: A 26. ANS: B 27. ANS: B 28. ANS: A SHORT ANSWER 29. ANS: 3.97 in4 I = D PTS: 1

30. ANS: 53.33 in4 I = bh /12 PTS: 1

31. ANS: St = F/A = Su/N D = 0.71 in PTS: PROBLEM 32. ANS: T = 60.18 N-m PTS: 1 1

33. ANS: 2.52 kW = 3.5 hp

ROMBLON STATE UNIVERSITY Odiongan, Romblon COLLEGE OF ENGINEERING AND TECHNOLOGY DEPARTMENT OF MECHANICAL ENGINEERING MIDTERM EXAM MEP 521

PTS:

34. ANS: do = 66.4 mm di = 53.8 mm PTS: 35. ANS: = 1.18 1/N = Sm/Sy + kt(Sa/Sn) PTS: 1 1