BHOPAL

PROJECT DIVISION BHEL BHOPAL 3x5 MW INDIRA SAGAR HYDRO POWER PROJECT TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES

PDX-11-028 PAGE 1 OF 24 REV. 01

TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES

0 Rev.

17.01.07 Date

First Issue Subject of revision

SNS Author

JS Checked

AKJ Approved

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PROJECT DIVISION BHEL BHOPAL 3x5 MW INDIRA SAGAR HYDRO POWER PROJECT
BHOPAL

PDX-11-028 PAGE 2 OF 24 REV. 01

TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES TABLE OF CONTENTS

TABLE OF CONTENTS

1.00.00 2.00.00 3.00.00 4.00.00 5.00.00 6.00.00 7.00.00 8.00.00 9.00.00 10.00.00

INTENT OF SPECIFICATION................................................................................................3 PROJECT INFORMATION ....................................................................................................3 SITE CONDITION..................................................................................................................4 SCOPE OF WORK ................................................................................................................4 CODES AND STANDARDS ..................................................................................................5 TECHNICAL REQUIREMENTS.............................................................................................6 CONSTRUCTION DETAILS ..................................................................................................6 GENERAL REQUIREMENTS..............................................................................................10 TESTS .................................................................................................................................10 QUALITY ASSURANCE......................................................................................................13 ANNEXURE I: TECHNICAL DATA SHEET ANNEXURE II: QAP ANNEXURE III: CHECKLIST FOR BID OFFERS ANNEXURE IV: SCHEDULE OF DEVIATION ANNEXURE V: SOR

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PDX11028 PAGE 3 of 24 REV. 01

TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES

1.00.00

INTENT OF SPECIFICATION This specification is intended to cover complete design, engineering manufacture, inspection, testing at manufacturers works, packing, forwarding, transit insurance and delivery to site .The cables are required for 3 X 5 MW Indira Sagar Hydro power Project.

2.00.00

PROJECT INFORMATION
The Indira Sagar Project is a multipurpose river valley project on west flowing river Narmada in Madhya Pradesh state located in central part of India. The project Comprise of 3X5 MW Vertical Shaft Kaplan turbines coupled to synchronous Generators.

Project

Indira Sagar Left Bank Canal Power House, Narmada Nagar The project site is located on the Left Bank Canal of Indira Sagar Dam about 10 kms from Punasa village in East Nimar (Khandwa) district. Chief Engineer (Power), Naramada Valley Development Authority. Indore 125 kms Khandwa Districts HQ 70kms. Bir between Itarsi & Bhusaval section of central Railway. Bir is 40 kms from project site. Indore 125 kms from Asta on Bhopal Indore Road. 10 kms from Indira Sagar Dam Project Site. EL. 246 M and matches service Bay EL. EL 261M 1879mm (maximum) 603mm (minimum) 1288mm (average) 44.5oC (max. recorded) o 5.1 C (min. recorded) Maximum - 88% Minimum 19 % To be constructed in a Pit downstream of existing rock edge. Through two (2), 33 KV feeders to the nearest substation.
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Project site

Owner

Nearest City Nearest Rail Head

: :

Nearest Airport Access Roads

: :

Access Road Level Site Ground Level Rain Fall at Dam Site

: : :

Air temperature at dam site:

Humidity

Power House Building

Power Evacuation

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PROJECT DIVISION BHEL BHOPAL 3x5 MW INDIRA SAGAR HYDRO POWER PROJECT
BHOPAL

PDX11028 PAGE 4 of 24 REV. 01

TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES 3.00.00 SITE CONDITION

All cable shall be designed and suitable for operation under the following site conditions. Maximum ambient Temperature 44.50 C

Minimum ambient Temperature Design Temperature Design Relative Humidity Altitude above sea level

4.10 C 450 C 100% Less than 1000 mts.

4.00.00

SCOPE OF WORK The scope of this specification shall include design, engineering, manufacturing, testing at works, packing and delivery FOR site :i) ii) iii) 11KV (UE) 1CX240 Sq mm Cu Stranded conductor, conductor screening, XLPE insulated, insulation screeing, inner Sheathed, armoured, outer FRLS sheath cables. 1100V grade 1CX400Sq mm. Cu Stranded Conductor, XLPE insulated, inner sheathed, armoured , outer FRLS sheath cables. 1100V grade stranded Aluminium Conductor, XLPE insulated, inner sheathed, armoured, outer FRLS sheath cables having following sizes. a) 3.5CX240 Sqmm. b) 3.5CX185 Sqmm. c) 3.5CX120 Sqmm. d) 3CX120 Sqmm. 1100V grade stranded Aluminium Conductor, PVC insulated, inner sheathed, armoured, outer FRLS sheath cables having following sizes. a) 3CX70 Sqmm. b) 3CX35 Sqmm. c) 3CX25 Sqmm. d) 3CX16 Sqmm. 1100V grade stranded Cu Conductor, PVC insulated, inner sheathed, armoured, outer FRLS sheath cables having following sizes. a) 1CX120 Sqmm. b) 2CX50 Sqmm. c) 3CX6 Sqmm. d) 2CX6 Sqmm.
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iv)

v)

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TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES e) f) g) h) i) j) k) 5.00.00 4CX4 Sqmm. 12CX2.5 Sqmm. 7CX2.5 Sqmm. 5CX2.5 Sqmm. 3CX2.5 Sqmm. 4CX6 Sqmm. 24CX2.5Sqmm.

CODES & STANDARDS The cables shall comply with the latest issue of the following Standards: * IS:694 Specification for PVC Insulated Cables for Working Voltages Up to and Including 1100 V Code of Practice for Electrical Wiring Installations Code of Practice for Installation and Maintenance of Power Cables Up to and Including 33 kV Rating Specification for PVC Insulated (Heavy Duty) Electric Cables (for Working Voltages Up to and Including 1100 V) Specification for PVC Insulated (Heavy Duty) Electric Cables (for Working Voltages from 3.3 kV up to and Including 11 kV) Recommended Current Ratings for Cables (PVC Insulated and PVC Sheathed Heavy Duty Cables) Recommended Current Ratings for Cables (PVC Insulated Light Duty Cables) Specification for PVC Insulated Heavy Duty Electric Cables With Solid Aluminium Conductors (for Voltages Up to and Including 1100 V) Mild steel wires, strips and
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* *

IS:732 IS:1255

IS : 1554 (Part I)

IS : 1554 (Part II)

IS : 3961 (Part II)

* *

IS : 3961 (Part V) IS : 4288

*
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IS : 3975

PROJECT DIVISION BHEL BHOPAL 3x5 MW INDIRA SAGAR HYDRO POWER PROJECT
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PDX11028 PAGE 6 of 24 REV. 01

TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES tapes for armoring of cables. Code of Practice for Design, Installation and Maintenance of Overhead Power Lines (Lines up to and Including 11 kV) Recommended Short-Circuit Ratings of High Voltage PVC Cables Specification for PVC Insulation and Sheath of Electric Cables Specification for Crosslinked Polyethylene Insulated PVC Sheathed Cables (for Working Voltages from 3.3 kV up to and Including 33 kV) Specification for Conductors for Insulated Electric Cables and Flexible Cords Specification for Cross linked polyethylene insulated PVC sheathed cables (for working voltage 1100V)

IS : 5613 : (Part I Section 1) IS : 5819 IS : 5831 IS : 7098 (Part II)

* * *

* *

IS:8130 IS : 7098 (Part I)

6.00.00

TECHNICAL REQUIREMENTS General Description 11 KV(UE) heavy duty power cables with stranded copper conductor, extruded XLPE insulation, screened, extruded PVC(ST-2 type) inner sheath, aluminium round wire armour and extruded PVC(ST-2 type) FRLS overall sheath. The cable shall be manufactured in conformity to IS 7098 (Part 2). 1100 volt grade heavy duty type Power Cables with stranded Aluminium/Copper conductor, extruded XLPE insulation, extruded PVC (ST-2 type) inner sheath, aluminium round wire armoured for single core cables & galvenized steel wire/strip armoured for multi core cables and overall FRLS PVC sheathed conforming to type ST-2 of IS: 5831. 1100 volt grade heavy duty type Power/control cables with Aluminium/Copper conductor, PVC insulated, extruded PVC (ST-1 type) inner sheath, galvanized steel wire/strip armoured for multi core cables and overall FRLS PVC sheathed conforming to type ST-I of IS: 5831.

7.00.00
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Constructional Requirements
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PDX11028 PAGE 7 of 24 REV. 01

TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES

11KV (UE) XLPE CABLES

Conductor Stranded & compacted circular / shaped copper conductor of H2 grade, class-2 of IS: 8130 (1984). Conductor Screening For 11KV (UE) cable cross linked semi-conducting compound extruded in the same operation as the insulation. Insulation Cross linked polyethylene (XLPE) of natural color, extruded over screened conductor. This shall be conforming to IS: 7098 Part-2 (1985). Insulation Screening 11KV (UE) cables shall be provided with insulation screening. The insulation screening shall consist of extruded cross linked semi-conducting compound in combination with a layer of lapped copper tape of thickness not less than 0.1 mm.The conductor screen XLPE insulation & insulation screen shall all be extruded in one operation by Triple Extrusion process to ensure perfect bonding between the layers. The core identification shall be colored strips or by printed numbers. Inner Sheath Single core cables shall be provided with extruded PVC (ST-2 type), inner sheath conforming to IS: 5831/1984. Armour For Single Core Cables armour shall be of Non magnetic material consisting of single hard drawn aluminium round wires 2.5mm diameter & for multicore cables the armoring shall be of galvanized steel strips. Overall Sheath A tough overall sheath of extruded PVC (ST-2 type), FRLS compound conforming to IS: 5831 / 1984 shall be provided over armour. The color of outer sheath shall be black. Overall dimensions:The dimensions of the insulation, armour and outer sheath materials shall be conforming to relevant IS standard.
1100 VOLT GRADE PVC INSULATED CABLES
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conforming

to

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BHOPAL

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TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES

Conductor: Stranded compacted circular /Shaped aluminium/copper conductor of H2 (Grades conforming to Class2 of IS 8130 (1984)conductors having nominal area less than 25 Sqmm shall be circular only and above that shall be circular/shaped. Insulation: PVC compounded extruded over the conductor. This shall conform to the type A Compound of IS 5831. requirement of

Inner Sheath: All the cables shall be provided over the laid up cores with extruded PVC (ST1 type) of IS: 5831/1984. Armour: For single core cables, armour shall be of non-magnetic material consisting of single hard drawn aluminium round wire conforming to H4 grade of IS 8130/ 1984. For Multicore cables the armour shall be by single round galvanized steel wires/strips. Over all sheaths: A tough overall sheath of extruded PVC (ST1 type), FRLS compound conforming to IS: 5831/1984 shall be provided over armour. The colour of outer sheath shall be black. Overall Dimensions :The dimensions of the insulation, armour and outer sheath materials shall be confronting to IS:-1554(Part 1)
1100 VOLT GRADE XLPE INSULATED CABLES

Conductor: Stranded compacted circular /Shaped aluminium/copper conductor of H2 ( Grades conforming to Class2 of IS 8130 (1984)conductors having nominal area less than 25 Sqmm shall be circular only and above that shall be circular/shaped. Insulation: XLPE compounded extruded over the conductor. This shall conform to the IS 7098 Part I Inner Sheath: All the cables shall be provided over the laid up cores with extruded PVC (ST2 type) of IS: 5831/1984. Armour: For single core cables, armour shall be of non-magnetic material consisting of single hard drawn aluminium round wire conforming to H4 grade of IS 8130/ 1984. For Multicore cables the armour shall be by single round galvanized steel wires/strips. Over all sheaths: Ref No. 61108 E/21/ 462

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TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES

A tough overall sheath of extruded PVC (ST2 type), FRLS compound conforming to IS: 5831/1984 shall be provided over armour. The colour of outer sheath shall be black. Overall Dimensions: - The dimensions of the insulation, armour and outer sheath materials shall be confronting to IS:-1554(Part 1). CABLE DRUM Drum Length & Tolerance The power cables of 11KV (UE)& 1100 Volt grade shall be supplied in wooden drums. The seasoned wood shall be used for the construction of drums. It shall be securely battened with the take off and fully protected against any mechanical damage. The cable shall carry the following information stenciled on the drum & also in a waterproof label attached to it. a) a) b) c) d) e) f) g) h) i) j) Manufacturers name. Reference IS standard. Type of cable / voltage grade. Nom. Cross sectional area of conductor. Cable code. Length of cable on drum. Direction of rotation of drum. Gross weight. Country of manufacture. Year of Manufacture. ISI Certification mark.

Cables shall be supplied in the drum lengths as follows 1. 11KV XLPE cable-500 Mt. 2. Medium voltage power cables upto and including 6 sqmm-1000Mt. 3. Medium voltage cables for more than 10 Sq mm upto and including 300Sqmm -500 Mts 4. Control cables upto 27 cores 1000M.
Total Quantity Variation

Total supplied quantity shall not vary by more than +/- 5% of total quantity for ordered length of cables.
Cable Identification

Cable identification shall be provided by embossing on the outer sheath the following: a) b) c) d)
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Manufacturers name or trade mark Voltage grade and size. Year of manufacture Type of outer sheath, e.g. FRLS
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TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES e)

Non erasable Sequential Cable length marking at an interval of 1(one) meter throughout the drum length.

ISI mark shall be marked on the cable or on cable drum.

8.00.00

GENERAL REQUIREMENTS Drawings and Annexures Contractor shall supply the following drawings for comments: Along with bid

The Bidder shall submit Technical Data Sheet for Cable and QAP for approval of Engineer as per a submission schedule to be furnished along with the Bid. The bidder shall fill in the technical data sheets attached with this specification both in soft copy as well as in hard copy and submit the same along with the bid. On receipt of PO All engineering data submitted by the Bidder after final process including review and approval by the Engineer shall form part of the Contract Documents. Deviations Should the bidder wish to deviate from this specification in any way; he shall draw specific attention to such deviation. Unless such deviations are recorded in the deviation, it will be taken for granted that the offer is made in conformity with this specification in all respects.
The bidder shall fill in the technical data sheets attached with this specification both in soft copy as well as in hard copy and submit the same along with the bid. Final documents shall be supplied in 6 hard copies and 2 CDs. All final as built drawings shall be furnished in auto CAD version 2000 LT, in 2 sets of CDs.

9.00.00

TESTS
Test during manufacture:-

During the manufacture of cables, manufacturers standard tests shall be performed and record / test report shall be made available to purchasers representative during inspection / testing.
Routine and Acceptance test:-

After completion of manufacture of cables, routine and acceptance tests shall be performed strictly as per relevant IS & other applicable standards amended upto date.
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TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES

Routine Tests:-

For 11KV (UE) XLPE & 1.1KV XLPE Power Cables The following tests shall be carried out as Routine tests on each and every drum length of cable, as per IS 7098 (Part 2) / 1985. High Voltage Test Conductor Resistance Test Partial discharge test (for screened cables) on full drum length.
Acceptance Test:-

For 11KV (UE) XLPE & 1.1KV XLPE Power Cables:The following test shall be carried out as Acceptance Test in the presence of Clients Inspecting Engineer on samples taken from the delivery lot. One drum out of every 10 number of drums or less shall be selected at random sampling basis for the Acceptance Tests which shall be carried out at manufacturers/suppliers cost. Annealing test (for copper) Conductor Resistance Test Tensile / wrapping test.(for aluminium) Partial discharge test (In screened cables). Insulation Resistance/Volume resistivity test Measurement of thickness of insulation and sheath and other dimensions Tensile strength & elongation at break for insulation & sheath. Hot set test on XLPE insulation Flammability test as per Swedish standard SS:424-15-75 Class-F-3 (Swedish Chimney test) Acid gas generation test as per IEC-754-1. Smoke density test as per ASTM-D-2843/1977 Oxygen index test as per ASTM-D 2863/1977 Temp. index test as per ASTM-2863/77
Special Test on FRLS cables:-

All the sizes of 11KV (UE) XLPE Power cables & 1.1 KV XLPE and PVC Power and control cables of the FRLS PVC (ST-2 type) sheathed type shall pass following special type test requirements. Inner sheath wherever applicable shall also be of the FRLS type PVC (ST-2 type) to meet these special type tests.
Oxygen/Temperature Index test on sheath material :-

This test shall be carried out as per American National Std. ASTM-D-2863/77. The minimum oxygen index shall be 29 at room temperature.

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TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES

For determination of the temp.index, the oxygen index test shall be carried out at different temperature upto 250 C. However, the test shall be carried out by extra-polation method beyond temperature at which the material of sheath may start deformation. The minimum temp. Index (i.e. the temperature at which the oxygen index is minimum 21) shall be 250 C generally as per BICC Hand Book Chapter-6.
Acid gas emission test on sheath material:-

This test shall be carried out as per IEC Std. 754-1. The maximum acid gas emission shall be less than 20% by weight.
Smoke density test on sheath material :-

This test shall be carried out as per American National Standard ASTM-D-2843/1977 and also as per UITP method (3M cube test on finished cable sample). The ASTM test method is compulsory. For passing this test, the requirement of light transmission shall be minimum 40% after the test.
Flammability test on finished cable sample :-

This test shall be carried out as per the following method : a. Swedish Std.SS:424-14-75 Class-F3. This test known as Swedish Chimney test is compulsory. b. IEEE std. 383-1974 This test known as the vertical tray flame propagation test shall be conducted if insisted by purchaser. c. IEC Std: 332-1. The cable should meet the requirement of all the above standards.
Test Witness

08.04.01 Acceptance tests shall be performed as per IS 1554 Part-I and IS 7098 (Part II) in presence of Owners representatives, if so desired by the Owner. 08.04.02 The Bidder shall give at least ten (10) days advance notice of shop tests that one to be witnessed by Owner / Owners representative as per QAP.
Test Certificates

08.05.01 Certified copies of all tests carried out at works shall be furnished in six (6) copies for approval of the Owner. 08.05.02 The cable shall be despatched from works only after receipt of Owners written approval of shop test reports.

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TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES 10.00.00 Quality Assurance

Bidder shall follow Owners approved procedure for quality assurance plan. The bidder shall enclose quality assurance plan along with offer containing cable, raw material in process and test to be conducted at works. Manufacturing and quality control procedures shall be available for audit to the owner and/or his representative at the place of manufacture. ANNEXTURE-I TECHNICAL DATA SHEET FOR 11KV (UE) & 1100V PVC CABLES (Separate data sheet to be filled in by the tenderer for 11KV (UE) & 1100V PVC. GENERAL 1.1 1.2 1.3 Name of Manufacturer a) Applicable standards b) Whether cable will carry 'ISI' Mark a) Cable type b) Voltage grade of cable (Uo/U) (KV) i) for earthed system ii) for unearthed system c) No. of cores x cross sectional area of conductor (sq.mm.) 1.4 1.5 Suitable for earthed or unearthed system Permissible voltage & frequency variation for satisfactory operation Voltage (Volts) Frequency (Hz ) Voltage & frequency combined 1.6 : : : : : : : : : : :

Continuous current rating with single cable : laid in air, in an ambient temperature of 45 C Permissible conductor temp. corresponding : to maximum continuous current(deg.C) Maximum permissible conductor temp. for emergency over loading (deg.C) :
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1.7 2.0
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TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES

2.1

Derating factors for the following shall be furnished: a) Variation in ambient air temp. (For Cables laid in air from 300C to 450 C in steps on 05oC). :

b)

Variation in ambient ground temp. : (for cables laid direct in ground from 250C to 450C in steps of 050C) Grouping :

c) 3.0

DERATING FACTORS: Furnish chart showing derating factors for different spacing of cables in horizontal formation in single row and in trefoil formation ( for single core cables) as well as in different tiers under the following methods of laying: i) ii) iii) iv) v) Cable laid in concrete cable trenches with removable covers. Cables laid in ground. Cables laid in air. Cables laid in pipes or ducts. Variation in Depth of laying for cables laid directly in ground. vi) Variation in thermal resistively of soil of cables laid directly in ground in range 600 mm to 1500 mm. : : : : : :

4.0

a.

Continuous a.c. current capacity (amp.) i. When laid in the ground(350C). ii. When laid in air (450C). : :

b.

Short Circuit Capacity i) ii) iii) iv) Short circuit Amp. (rms) KA Duration of short circuit (sec.) : Conductor temp. allowed for the short circuit : duty (deg. Cel) Formula relating short circuit (rms) and duration (sec.) :

: : :

5.0

Conductor a) Material of Conductor

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TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES b) Materials of conductor conforming to ( BIS) c) Grade d) Nominal cross-sectional area (sq.mm) e) No & dia of wires mm f) Shape of conductor g) Maximum conductor resistance (DC) at 20 deg.C (ohms/km) Shielding on conductor/conductor screening: 1. Material 2. Type/Applicable standard. 3. Thickness (nominal) mm 6.0 Insulation a. Composition of insulation b. Material of insulation conforming (to std. & type) c. Nominal thickness of insulation (mm) d. Tolerance on thickness of insulation (mm) e. Minimum insulation resistance constant at 27 C M ohm-km f. Minimum volume resistivity for XLPE insulation at i) 27 deg. C : : : : : : : : :

ii) 90 deg.C g. Minimum tensile strength (N/sq.mm.) h. Minimum elongation percentage at rupture i) Shielding on Insulation/Insulation screening: 1. Material 2. Type/Applicable standard 3. Thickness .. mm (copper tape) 5 & 6 (a) Whether triple extrusion dry cure process is adopted Yes/No
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TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES

7.0

Colour scheme for identification of cores : Furnish details : :

8.0 9.0

Details and type of fillers used in interstices should be specified. Inner sheath a. Material b. Extruded or Wrapped c. Material of inner sheath conforms to (std. & type) d. Calculated diameter over laid up cores (mm) e. Minimum thickness of sheath (mm) f. Colour of inner sheath g. Calculated diameter over inner sheath (mm) h. Whether inner sheath will be of 'FRLS' type : : : : : : : :

10.0

Armour a. Type & material of armour : b. Material of armouring conforms to (state standard) c. Calculated diameter of cable over inner sheath (Under armour) mm. d. Size of armour wire/strip (mm) e. Number of armour wires /strips : : : :

11.0

Outer Sheath a. Materials b. Material of outer sheath conforms to (std. & type) c. Method of Application d. Calculated diameter under the sheath (over armour) (mm) e. Minimum thickness of sheath (mm) f. Minimum tensile strength of outer sheath (N/mm). g. Minimum elongation percentage at rupture h. Colour of outer sheath
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TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES Whether outer sheath will be of 'FRLS' type and will meet the special tests of Purchaser's specification for FRLS cables. 12.0 a) b) c) 14.0 Overall diameter of cables (mm) Tolerance on outer diameter (mm) Weight of cable for 1000 meters (kg) (Approx.) (without drum) :

: : :

Cable Constants a) b) c) d) DC conductor resistance at 20 deg.C. per 1000 meters (Ohms) Approx. A.C.resistance of conductor at 90 deg.C (For XLPE insulated cable)(Ohms/km) Calculated reactance per phase at 50 Hz (ohms/km) (approx.) Calculated Electrostatic capacitance per phase at 50 Hz (micro) farads/km (approx.) : : : : :

15.0 16.0

Maximum charging current for cable at Nominal voltage (Amps/Km) Test Voltage & Voltage Duration a) High voltage test (KV) b) Water immersion test (KV) c) Test Procedures conforms to (state std.)

: : : : : : : :

17.0 18.0 19.0 20.0 21.0

Loss Tangent at normal frequency Dielectric constant at normal frequency Recommended minimum bending radius in terms of O.D. of cable Recommended spacing of angle iron supports (mm) Safe pulling force when pulled by pulling eye (N/mm.sq.)

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TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES 22.0 A) B) 23.0 i. Full details of tests proposed to be carried out and special tests for FRLS Cables Whether all type test certificates enclosed. Whether progressive sequential marking on outer sheath of cables can be provided?(Yes/No) Derating Factor for following ambient Temperature in Air/Ground At 300C At 350C At 450C : : :

: : :

24.0

Cable Drums a) b) c) I.S. Reference Material of drum Dimensions : : : : : : : : : : :

i) Flange diameter (mm) (approx.) ii) Barrel diameter (mm) (Approx.) iii) Traverse (mm) (Approx.) d) e) f) g) h) Weight of drum without cable(Kg) Standard cable length for drum for each size of cable (single length) Shipping weight of drum with standard drum length (kg) Tolerance on packing length Purchaser's condition for non-standard length is acceptable

Name of the Company ---------------------------------------Signature of Tenderer----------------------------------------Designation----------------------------------------------------Date ------------------------------------------------------------Seal of company

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TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES

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PDX11028 PAGE 20 OF 24 REV. 01

TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES ANNEXURE-II : QAP

MANUFACTURING QUALITY PLAN BHEL PO. NO Sl No. Components Characteristic Class Type of check Item: SUPPLY OF CABLES DT : Quantum of check Document No: PDX 11 028 Reference DOC Acceptance Record Page 1 of 1 Format of record P Date:15.01.07

Project: 3 X 5 MW INDIRA SAGAR HYDRO POWER PROJECT Agency W V Remarks

Prepared by

LEGEND: P: Performed By, W-Witnes By TS-Technical Standard M: Manufacturer V: Verify IR-Inspection Report, BR-balancing Report TC: Test Certificate

Approved By

BHEL

Prepared by:

Ref No. 61108 E/21/ 462

Date of Issue 01.02.2007

PROJECT DIVISION BHEL BHOPAL 3x5 MW INDIRA SAGAR HYDRO POWER PROJECT
BHOPAL

PDX11028 PAGE 21 OF 24 REV. 01

TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES ANNEXTURE-III CHECKLIST FOR BID OFFERS

Bidder to ensure the completeness of the below mentioned checklist, without which the offers shall be treated as Non-Responsive.

S. No. 1 2 3 4 5 6 7 8 9 10 11 12 13

DESCRIPTION Compliance to complete scope of work Compliance to Relevant Codes and Standards Compliance to Technical and Specific Requirements Compliance to Quality Assurance Compliance to Test Procedures Compliance to Data/ Drawings/ Documents/ Manuals etc. Provision of Spares considered Provision for Special Tools & Tackles considered Compliance to Packing, Shipping & Storage Prices for Supply Part furnished. Prices for Service Parts furnished. Complete QAP Complete Schedule of Deviations (Annex-V)

YES/NO

4repared by:

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PROJECT DIVISION BHEL BHOPAL 3x5 MW INDIRA SAGAR HYDRO POWER PROJECT
BHOPAL

PDX11028 PAGE 22 OF 24 REV. 01

TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES

ANNEXURE IV SCHEDULE OF DEVIATION If the proposal has got any deviation from the technical specification, the Bidder shall tabulate these deviations clause by clause in this schedule. Against each and every deviation from the Technical Specification, the amount by which the Bid Price will thereby be increased or decreased in case of withdrawal of deviation shall be intimated clause by clause in this schedule. In case the amount is not mentioned in this Schedule against any of this deviation mentioned in deviation sheet, it will be taken for granted that the same does not involve any change in the Bid Price. Add more sheets, if required.

Clause No.

Deviations

Amount by which the Bid price will change Increase (*) Decrease (*)

We hereby confirm that only the above mentioned deviations are there from Purchasers tender specification. Apart from these deviations, all other technical stipulations of specification are acceptable to us and are taken care of in the Contract Price.

4repared by:

Ref No. 61108 E/21/ 462

Date of Issue 1.02.2007

PROJECT DIVISION BHEL BHOPAL 3x5 MW INDIRA SAGAR HYDRO POWER PROJECT
BHOPAL

PDX11028 PAGE 23 OF 24 REV. 01

TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES

ANNEXURE-V : SOR FOR SUPPLY OF CABLES

Sl. Item Unit Qty. Unit Rate for supply (Rs.) Amount for supply Ex Works Price (Rs.) Applicable Applic ED (Rs.) able CST (Rs.) Freig ht (Rs.) FOR Site Price for Supply (Rs.) Man Day Rates inclusive of service tax for supervisi on of erection Man Day Rates inclusive of service tax for supervision of commissioning Amount for service s (Rs.) Charge for load test Total Price (Rs.)

A. 1 1. B. 1. C. 1. 2. 3.

HT CABLES

11KV (UE) 1CX240 Sq mm Cu Stranded conductor, conductor screening, XLPE insulated, insulation screeing, inner Sheathed, armoured, outer FRLS sheath cables. Mts 1650 1CX240 Sqmm 1100V Grade stranded Cu Conductor, XLPE insulated, inner sheathed, Armoured outer FRLS sheath Cables.
Mts 2200 1CX400 Sq mm 1100V Grade stranded Aluminium Conductor, XLPE insulated, sheathed, Armoured outer FRLS sheath Cables.

3.5CX240Sqmm 3.5CX185Sqmm 3.5CX120Sqmm

Mts Mts Mts

500 500 500

4repared by:

Ref No. 61108 E/21/ 462

Date of Issue 01.02.2007

PROJECT DIVISION BHEL BHOPAL 3x5 MW INDIRA SAGAR HYDRO POWER PROJECT
BHOPAL

PDX11028 PAGE 24 OF 24 REV. 01

TECHNICAL SPECIFICATION FOR POWER AND CONTROL CABLES 4. D. 1 2. 3. 4. E 1

2 3 4 5 6 7 8. 9. 10. 11.

3CX120Sqmm Mts 350 1100V Grade stranded Aluminium Conductor, PVC insulated, inner sheathed, Armoured outer FRLS sheath Cables. 3CX70 Sqmm Mts 300 3CX35 Sqmm Mts . 1000 3CX25 Sqmm Mts. 250 3CX16 Sqmm Mts. 250 1100V grade stranded Copper. Conductor, PVC insulated, sheathed, Armoured outer FRLS sheath Power/Control Cables 2CX50 Sqmm. 12CX 2.5 Sqmm. 7CX 2.5 Sqmm. 5CX 2.5 Sqmm. 3CX 2.5 Sqmm. 4CX 4 2CX 6 3CX 6 Sqmm. Sqmm. Sqmm.
Mts. Mts. Mts. Mts. Mts. Mts. Mts. Mts. Mts. Mts. Mts. 500 5000 3000 2500 2000 6000 1250 1250 100 500 1000

1CX 120 Sqmm 4CX6 Sqmm 24CX2.5sqmm

Notes
i. ii. 4repared by:

Quoted price of cables shall be valid till the delivery of cables. Client can purchase the cables in the same specification in the earlier quoted prices.
Ref No. 61108 E/21/ 462 Date of Issue 01.02.2007