a commitment to quality

PNEUMATIC TUBING SPIDER

Model G
OPERATION AND SERVICE MANUAL Oil Country Manufacturing, Inc. 300 W. Stanley Avenue Ventura, CA 93001 USA TEL: (805) 643 1200 FAX: (805) 643 6832

OSM-047 Last Revised Date: 05-18-05

TABLE OF CONTENTS PAGE

TECHNICAL DATA ...........................................................................................1 ENVELOPE AND BASE DIMENSIONS .................................................................2 TUBING SPIDER OPERATION ...........................................................................3 TUBING SPIDER SERVICE AND MAINTENANCE..................................................4 COMPONENT REPLACEMENT SCHEDULE...........................................................5 SLIP INSERT REPLACEMENT INSTRUCTIONS ....................................................6 SLIP ASSEMBLY REPLACEMENT INSTRUCTIONS ................................................7 PNEUMATIC CYLINDER REPLACEMENT INSTRUCTIONS .....................................8-9 BOWL BUSHING REPLACEMENT INSTRUCTIONS ...............................................10 PNEUMATIC CYLINDER SEAL REPLACEMENT INSTRUCTIONS .............................11 TUBING SPIDER ILLUSTRATION AND PARTS LIST .............................................12-15 CYLINDER ILLUSTRATION AND PARTS LIST......................................................16-20 SLIP BODIES ILLUSTRATION AND PARTS LIST..................................................21-22 INSERTS ........................................................................................................23-29 PROCEDURE TO REMOVE SLIP INSERTS ILLUSTRATION....................................30 PROCEDURE TO INSTALL SLIP INSERTS ILLUSTRATION ....................................31 TUBING SPIDER KIT PARTS LIST .....................................................................32 FOOT CONTROL ILLUSTRATIONS AND PARTS LIST ...........................................33-34 HAND CONTROL ILLUSTRATIONS AND PARTS LIST...........................................35-36 RECOMMENDED SPARE PARTS LIST FOR ONE YEAR..........................................37

TECHNICAL DATA FOR MODEL G TUBING SPIDER Material: Alloy Steel, Heat Treated Weight (less slips): 133 lbs (60.3 Kg) Height (to top of guard): 9-5/16 (237 mm) Base Dimensions: 15-1/4 (387 mm) X 21-1/4 (540 mm) Bolt Centers: 10-3/4 (273 mm) 13-1/8 (333 mm) Gate Opening: 4-3/4 (121 mm) Bowl Opening: 5-7/8 (149 mm) Pneumatic Operating Pressure: 40-80 PSI (2.7 5.4 Bar)

TUBING SPIDER OPERATION

1. The purpose of the tubing spider assembly is to support the tubing string when it is lowered into, or raised from; the well bore of an oil or gas line. The bore of the tubing spider assembly is located and held in position over the wellhead and blowout preventer system. The tubing spider assembly operates from pneumatic pressure (40-80 PSI) that forces a cylinder to move a piston. The piston is connected to the slip assembly via a lift arm. When the piston moves in one direction, the slip assembly moves up, which prevents the teeth on the slip inserts from engaging or supporting the tubing string. If the piston moves in the other direction, the slip assembly moves down, which causes the teeth of the slip inserts to contact, engage and support the tubing string, if the tubing string is lowered slightly. The location of the pneumatic valve for controlling the pressure to the cylinder is easily accessible by the rig crew operator. If the tubing spider needs to support a tubing string for an extended period of time, the accidental operation of the valve might cause the tubing spider to release the tubing string. The valve needs protection from such a potential accident. The slip insert size needs to match the size of the tubing string, or the tubing spider will not support the tubing string. When the rig crew operates the tubing spider assembly, they need to watch for operational and functional problems. This monitoring might reveal necessary maintenance or repair requirements. Keep the slip insert teeth and slip assembly clean and free from hardened mud, grease, sand, etc. which might affect the operation of the slip support mechanism. Lubricate the grease fittings to the four crankshaft bushings and to the two link bushings daily to allow free and easy movement of the slip assembly into, and out of, the tapered seat in the bowl. Keep fingers, hands, feet, etc. away from the moving lift arm and slip assembly and from the moving link and crankshafts to prevent possible bodily injury to the rig crew. Also carefully route the hoses to the tubing spider, control valve and pressure sources, in order to prevent a trip hazard or to interfere with personnel movement on the rig floor. If a tubing packer or other down hole apparatus is larger than the through bore of the tubing spider, then this requires removal of the tubing spider to permit passage into the well bore. After the oversize apparatus is in the well bore, open the gate and slide the tubing spider around the tubing string. Then attach the tubing spider to the wellhead and blowout preventer system with the gate closed. Operate the tubing spider to attach and lower the tubing string into the well.

2.

3. 4.

5. 6.

7.

8.

TUBING SPIDER SERVICE AND MAINTENANCE

DAILY INSPECTION 1. Whenever doing any work on the tubing spider assembly, release the chain and/or hold down system, which positions the spider over the wellhead and blowout preventer system. Move the spider assembly to a convenient place to work, so that parts and/or tools cannot fall into the well. Be sure that the slip insert teeth are clean and free of dried/hardened mud and/or grease, sand, etc. Clean if required. Check to see if slip insert teeth are worn, chipped, broken etc. If they are, replace with new slip insert set per Slip Insert Replacement Instructions. Be sure that the slip inserts are not loose in the slip body. With a vertical movement of over 0.100, if so then replace the slip assembly per Slip Assembly Replacement Instructions Check the torsion spring to make sure it is undamaged and in working order. Also be sure the socket head shoulder screw is not worn. If so, replace with the Bolt and Spring Kit (P/N 61031-100) per the Slip Insert Replacement Instructions. Check the size of the slip inserts to see if they are the same as the tubing, which is run through the Tubing Spider. If necessary, install proper size of slip insert set. See Slip Insert Replacement Instructions (page 6). With tubing extending through the tubing spider, check to see if the lift arms contact the top of the body when the slip engages the tubing. This may indicate a worn bowl in the body, or worn slip bodies. Testing will determine the cause of the problem. With tubing extending through the tubing spider, check to see that the bottom of the landed slip assembly is even or below the bottom of the bowl. If it is above the body bottom, and the lift arms are not touching the top of the body, the slip assembly bowl is okay. If it is below, replace the slip assembly with a new one per Slip Assembly Replacement Instructions. Then land the new slip assembly around the tubing string and check the location of the slip assembly bottom with respect to the body bottom. If the slip assembly is above the bowl bottom, then it is okay. If slip assembly bottom is even with or below the bowl bottom, replace the bowl assembly (P/N 61005-100). See Bowl Bushing Replacement Instructions. Check that the pneumatic system functions and operates correctly. If the pneumatic system works well, the system is okay. If the system has a problem, it needs repair or replacement. It is possible to replace the seals in the pneumatic cylinder or to replace the complete cylinder per Cylinder Seal Replacement Instructions. While lubricating the pivot points of the lift arm, check to see if the pivot points are worn or loose. If the pivot points are not worn or loose, this is okay. If they are worn or loose, then replace the worn parts with the proper Bolt Kit For Cylinder Mounting and Lift Arm (P/N 61010) in the bowl per Cylinder Replacement Instructions, and Bushings (P/N 992550-01-01) in the bowl per Bowl Replacement Instructions (page 10).

2. 3. 4.

5.

6.

7.

8.

9.

COMPONENT REPLACEMENT SCHEDULE

COMPONENT Slip Inserts Slip Assembly Bolt & Spring Kit For Slip Assy. Bushings In Bowl Cylinder Pneumatic Seals Bolt Kit For Cylinder Mounting & Lift Arm REPLACEMENT TIMING * * 6 Months * 1 Year 6 Months 1 Year REPLACEMENT INSTRUCTION Slip Insert Replacement Instructions Slip Assembly Replacement Instructions Cylinder Replacement Instructions Bowl Bushing Replacement Instructions Cylinder Replacement Instructions Cylinder Seal Replacement Instructions Cylinder Replacement Instructions

* As needed, depending upon usage.

Note: The Oil Country, Model G Spider is a load-supporting device. Critical components are engineered and manufactured from a variety of heat-treated alloy steels. Therefore, absolutely no weld repair on any of the component parts will be allowed without written authorization from Oil Country Manufacturing, INC. Unauthorized weld repair on this equipment will void all Oil Country warranties and liability.

SLIP INSERT REPLACEMENT INSTRUCTIONS

1.

With the spider assembly away from the well, use the pneumatic system to lift and hold the slip bodies in the raised position, which provides access to the slip inserts. The slip bodies, inserts and components illustrations on pages 21-31 will help in understanding the described procedure. Remove the four cotter pins (item 9b). Remove the three retainer pins (item 8b). A drift pin (3/16 7/32 O.D.) might be required to drive the retainer pin from the hole formed between the slip body (item 8a) and the slip insert (item 9a). Remove the three slip inserts (item 9a) (part number depends on size of insert) by sliding them out of the dove tail grooves in the slip bodies (item 8a). Clean dirt and hardened grease from the slip body. Then re-grease the slip body with appropriate grease. Install new slip inserts (item 9a) into slip bodies (item 8a). Align the vertical groove on the insert back with the main groove in the inner bore of the slip body (item 8a)

2. 3.

4. 5. 6.

Note: Only replace slip inserts with a full new set of three inserts.
7. 8. Insert the retainer pin (item 8b) into the hole formed between the slip insert (item 9a) and slip body (item 8a). Insert the cotter pin (item 9b) into the hole in the slip body (item 8a). Spread the cotter pin legs so it will not come out. The spider is now ready to use.

SLIP ASSEMBLY REPLACEMENT INSTRUCTIONS

1.

With the spider assembly away from the well, use the pneumatic system to lift and hold the slip body assembly halves in the raised position, which provides access to the slip assembly. The Slip bodies, inserts, and component illustration on pages 21-31 will help in understanding the described procedure. Remove the nut (item 8e) from arm bolts (item 8c): This will release the linked three-piece slip assembly (item 8) from the lifting arm. Also, keep the two washers (item 8g) with the lift arm bolt and nut. Install the new arm bolt (item 8c) through the washer (item 8g), the lift arm (item 2), the hole in the middle section of the new slip body (item 8), the other side of the lift arm (item 2), the washer (item 8g), and the nut (item 8e). Always keep the slip assembly segments together, as they are machined sets. Tighten the nut, so the end of the bolt is flush with the outside edge of the nut. (Note: The plastic insert on the nut prevents the nut from unscrewing). Install new slip inserts (item 9a) per Slip Insert Replacement Instructions (page 6). The slip assembly (item 8) needs to have movement with respect to the lift arm (item 2), so that the slip assembly is free to float in the spider bowl, as the slips are set to support the tubing string. Operate the pneumatic system to check the function of the slip assembly in the bowl of the spider assembly. The spider is ready to use.

2.

3.

4. 5.

6.

PNEUMATIC CYLINDER REPLACEMENT INSTRUCTIONS 1. With the spider assembly away from the well, use the pneumatic system to lift and hold the slip body assembly in the raised position, which provides access to the slip assembly. The slip bodies, inserts and components illustrations on pages 16-20 and 21-31 will help in understanding the described procedure. Remove the slip assembly (item 8) per the Slip Assembly Replacement Instructions (page 7). Disconnect the pneumatic hoses (item 11b) from the spider assembly. Disconnect the pipe nipple (item 7a) and elbow (item 7c) from the pneumatic cylinder (item 5). Disconnect the pipe nipple (item 7b) and elbow (item 7c) from the pneumatic cylinder. From the spider assembly, remove nut (item 6f) from bolt (item 6d). Remove bolt (item 6d). Remove nut (item 6j), and washer (item 6g) from bolt (item 6e). Remove bolt (item 6e). Remove nuts (item 6j) and washers (item 6g) from shoulder screws (item 6i). Remove shoulder screws (item 6i).

2. 3.

4.

Note: Keep bolts, washers, and nuts together as individual sets to prevent loss or to prevent the mixing of parts.
5. Remove the cylinder mounting bracket assembly (item 6a), which exposes the lift arm (item 2) attached to the pneumatic cylinder (item 5). Remove the roll pin (item 6c) from the pivot pin (item 6b). Withdraw the pivot pin (item 6b) from the lift arm (item 2) to free the pneumatic cylinder (item 5). Position the stem (item 5d) of the new pneumatic cylinder (item 5) at the end of the large yoke of the lift arm (item 2). Insert the pivot pin (item 6b) into the hole in the lift arm (item 2), the hole in the stem (item 5d) and the other hole in the lift arm (item 2). Install the roll pin (item 6c) into the mating hole of the pivot pin (item 6b). This traps the lift arm (item 2) to the stem (item 5d) of the pneumatic cylinder (item 5). Position the pneumatic cylinder (item 5) in the cylinder mounting bracket assembly (item 6a), so that the pipe outlets of the cylinder (item 5) align with the holes in the cylinder-mounting bracket (item 6a). Install the bolt (item 6c) with washer (item 6g) into the proper hole at the bottom of the cylinder mounting bracket assembly (item 6a) through the pivot hole on the bottom of the pneumatic cylinder (item 5) and through the other hole on the cylinder mounting bracket assembly (item 6a). Install the washer (item 6g) on the bolt (item 6e) and then screw on the nut (item 6j). This properly positions the cylinder (item 5) in the cylinder-mounting bracket (item 6a). The lift arm (item 2) sticks out of the opening at the upper end of the mounting bracket (item 6a).

6.

7.

8.

Take the cylinder-mounting bracket (item 6a) with the pneumatic cylinder (item 5) and lift arm (item 2), and position it in to the mounting holes in the body of the bowl assembly (item 1). Insert the bolt (item 6d) into the hole in the mounting bracket (item 6a) two holes in the bowl body (item 1a), and the other hole in the mounting bracket (item 6a). Then tighten the nut (item 6f) on the bolt (item 6d). Insert the shoulder screw (item 6i) through the washer (item 6h), upper hole of the mounting bracket (6a), the upper hole in the bowl assembly (item 1), the two holes in the lift arm (item 2) the second upper hole in the mounting bracket (item 6a), and the washer (item 6g). Tighten the nut (item 6j) onto the shoulder screw (item 6i). Insert the second shoulder screw (item 6i) through the washer (item 6h), the hole in the mounting bracket (item 6a), the two holes in the bowl assembly (item 1), the second hole in the mounting bracket (item 6a) and the washer (item 6g). Tighten the nut (item 6j) onto the second shoulder screw (item 6i). Install pipe nipple (item 7a) and elbow (item 7c) into the pneumatic cylinder (item 5). Install pipe nipple (item 7b) and elbow (item 7c) into the outlet of pneumatic cylinder (item 5). Connect pneumatic control hoses to the elbows (item 7c). Check the up and down motion of the lift arm (item 2) to verify that it matches the handle position on pneumatic control valve. Install the slip assembly (item 8) to the lift arm (item 2) per Slip Assembly Replacement Instructions (page 7). Check function and operation of pneumatic system and the slip assembly. Then the spider is ready to use.

9.

10. 11.

BOWL BUSHING REPLACEMENT INSTRUCTIONS 1. With the spider assembly away from the well, use the pneumatic system to lift and hold the slip body assembly in the raised position, which provides access to the slip assembly. The slip bodies, inserts, and components illustrations on pages 21-31 will help in understanding the described procedure. Remove the slip assembly (item 8) per Slip Assembly Replacement Instructions (page 7). Remove nut (item 6f) from bolt (item 6d). Remove bolt (item 6d). Remove nuts (item 6j) and washers (item 6g) from shoulder screws (item 6i). Remove shoulder screws (item 6i).

2. 3.

Note: Keep bolts, washers, and nuts together as individual sets to prevent loss or mixed parts.
4. 5. 6. 7. Remove cylinder-mounting bracket (item 6a) with pneumatic cylinder (item 5) and lift arm (item 2) attached. Use press or bushing puller to remove the four bushings (item 1b) from the spider bowl (item1a). Install four new bushings (item 1b) into the spider bowl (item 1a). Position the cylinder-mounting bracket (item 6a) with pneumatic cylinder (item 5) and lift arm (item 2) attached, so it can be reattached to the spider bowl assembly (item 1). Insert the bolt (item 6d) into the hole in the mounting bracket (item 6a), two holes in the bowl body (item 1a) and the other hole in the mounting bracket (item 6a). Then tighten the nut (item 6f) on the bolt (item 6d). Insert the shoulder screw (item 6i) through the washer (item 6h), upper hole of the mounting bracket (item 6a), the upper hole in the bowl assembly (item 1) the two holes in the lift arm (item 2) the second upper hole in the bowl assembly (item 1) the second upper hole of the mounting bracket (item 6a) and the washer 9item 6g). Tighten the nut (item 6j) onto the shoulder screw (item 6i). Insert the second shoulder screw (item 6i) through the washer (item 6h), the hole in the mounting bracket (item 6a), two holes in the bowl assembly (item 1), the second hole in the mounting bracket (item 6a) and the washer (item 6g). Tighten the nut (item 6j) onto the second shoulder screw (item 6i). Use the pneumatic system to raise the lift arm (item 2). Install the slip assembly (item 8) to the lift arm per Slip Assembly Replacement Instructions (page 7). Check function and operation of pneumatic system and the slip assembly, then the spider is ready to use.

8. 9.

10

PNEUMATIC CYLINDER SEAL REPLACEMENT INSTRUCTIONS

1. With the spider assembly away from the well, use the pneumatic system to lift and hold the slip body assembly in the raised position, which provides access to the slip assembly. The slip bodies, inserts, and components illustrations on pages 16-20 and 21-31 will help in understanding the described procedure. Remove the pneumatic cylinder (item 5) from the spider assembly per Pneumatic Cylinder Replacement Instructions (pages 8-9). Remove the six button head screws (item 5k) from the pneumatic cylinder assembly (item 5). Pull on the stem (item 5d) to remove the cylinder end (item 5b) from the cylinder barrel (item 5a). Hold the cylinder end (item 5b) and push on the stem (item 5d) to free it from the cylinder end (item 5b). Push the cylinder cap (item 5c) out of the cylinder barrel (item 5a). Remove the cotter pin (item 5e). Unscrew the nut (item 5j) from the stem (item 5d). Remove the washer (item 5i), o-ring (item 5f), and the piston and seal assembly (item 5l) from the stem (item 5d). Remove the o-ring (item 5h) from the cylinder cap (item 5c). From the cylinder end (item 5b), remove the wiper seal (item 5m), o-ring (item 5h) and o-ring (item 5g). Use the components from the Seal Servicing Kit (P/N 61032-100) to recondition the pneumatic cylinder. Install the o-ring (item 5h) on the cylinder cap (item 5c). Install the wiper seal (item 5m), o-ring (item 5g) and o-ring (item 5h) into/on the cylinder end (item 5b). Insert the threaded end of stem (item 5d) through the piston and seal assembly (item 5l), o-ring (item 5f) and washer (item 5i). Tighten the nut (item 5j) until it is tight and the slotted nut (item 5j) aligns with the hole in the stem (item 5d). Install cotter pin (item 5e) into the hole in the stem (item 5d) and spread the legs. Lubricate the stem (item 5d) and insert it through the hole in the cylinder end (item 5b) (o-ring side first). Lubricate the piston and seal assembly, and insert it into the upper end of the cylinder barrel (item 5a), and also insert the cylinder end (item 5b) into the cylinder barrel (item 5a). Orient the cylinder end (item 5b) so that the threaded holes align with mating holes in the cylinder barrel (item 5a). Install and tighten the three button head screws (item 5k) into the threaded holes of the cylinder end (item 5b). Insert the cylinder cap (item 5c) into the lower end of the cylinder barrel (item 5a). Orient the threaded holes of the cylinder cap (item 5c) with the holes in the cylinder barrel (item 5a). Install and tighten the three button head screws (item 5k) into the threaded holes of the cylinder cap (item 5c). Check that pipe outlets in cylinder cap (item 5c) and cylinder end (item 5b) are accessible through the holes in the cylinder barrel (item 5a). Pressure test the function and operation of the pneumatic cylinder assembly (item 5). After testing the pneumatic cylinder, it is ready to install in the tubing spider assembly. Use the Pneumatic Cylinder Replacement Instructions (pages 8-9) to install the reconditioned pneumatic cylinder assembly (item 5) into the tubing spider assembly.

2. 3. 4.

5. 6. 7. 8.

9.

10.

11

12

13

14

15

16

MODEL G TUBING SPIDER ASSEMBLY (WITHOUT SLIP ASSY OR SLIP INSERT SET) P/N 61000-100 DOMESTIC ITEM NO. 1 1a 1b 2 3 4 4a 4b 4c 4d 5 5a 5b 5c 5d 5e 5f 5g 5h 5i 5j 5k 5l 6 6a 6b 6c 6d 6e 6f 6g 6h 6i 6j 7 7a & b 7c PART NUMBER 61005-100 61005 992550-01-01 61010 61015 61022-100 61013 61020 992445-04 992012-54 61024-100 61014 61016 61017 61018 992012-09 992154-012 992154-210 992154-232 992155-04 992213-06 992224-61 992548-23 61025-100 61021-200 61012 992011-98 992005-16 992003-18 992089-09 992155-04 992155-06 992218-16 992501-11 61035-100 992349-004-024 992186-04 DESCRIPTION Bowel, Model G Tubing Spider, Assembly Bowel, Model G Tubing Spider, FM Tension Bushing Lift Arm, Model G Tubing Spider, FM Gate, Model G Tubing Spider, FM Gate Pin, Model G Tubing Spider, Assembly Gate Pin, For Model G Tubing Spider, FM Bendable Loop, For Model G Tubing Spider Double Loop Coil Chain; #2, Zinc Plated Cotter Pin Pneumatic Cylinder, Model G Tubing Spider, Assy Cylinder Barrel, Pneumatic Cylinder End Cylinder Cap Cylinder Stem Cotter Pin O-Ring O-Ring O-Ring SAE Flat Washer Finished Slotted Hex Nut Button Head Cap Screw Piston and Seal Assembly; Piston Cup Mounting System, Pneumatic Cylinder: Assy Cylinder Mounting Bracket Assy, Sub-Assy/Weldment Pivot Pin, FM Roll Pin Hex Head Cap Screw Hex Head Cap Screw Nut with Nylok SAE Flat Washer SAE Flat Washer Socket Head Shoulder Screw Flex Lock Hex Nut Pneumatic Fittings Kit (Without Disconnect Couplings) Pipe Nipple 90 Elbow QTY. 1 1 4 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 2 1 1 6 1 1 1 1 2 1 1 1 4 2 2 3 1 2 2

17

MODEL G TUBING SPIDER ASSEMBLY (WITHOUT SLIP ASSY OR SLIP INSERT SET) P/N 61000 INTERNATIONAL ITEM NO. 1 1a 1b 2 3 4 4a 4b 4c 4d 5 5a 5b 5c 5d 5e 5f 5g 5h 5i 5j 5k 5l 5m 6 6a 6b 6c 6d 6e 6f 6g 6h 6i 6j 7 7a & b 7c 7d 7e PART NUMBER 61005-100 61005 992550-01-01 61010 61015 61022-100 61013 61020 992445-04 992012-54 61024-100 61014 61016 61017 61018 992012-09 992154-012 992154-210 992154-232 992155-04 992213-06 992224-61 992548-23 992549-01 61025-100 61021-200 61012 992011-98 992005-16 992003-18 992089-09 992155-04 992155-06 992218-16 992501-11 61036-100 992349-004-032 992186-04 992131-S-06-04 992285-MH-6-6 DESCRIPTION Bowel, Model G Tubing Spider, Assembly Bowel, Model G Tubing Spider, FM Tension Bushing Lift Arm, Model G Tubing Spider, FM Gate, Model G Tubing Spider, FM Gate Pin, Model G Tubing Spider, Assembly Gate Pin, For Model G Tubing Spider, FM Bendable Loop, For Model G Tubing Spider Double Loop Coil Chain; #2, Zinc Plated Cotter Pin Pneumatic Cylinder, Model G Tubing Spider, Assy Cylinder Barrel, Pneumatic Cylinder End Cylinder Cap Cylinder Stem Cotter Pin O-Ring O-Ring O-Ring SAE Flat Washer Finished Slotted Hex Nut Button Head Cap Screw Piston and Seal Assembly; Piston Cup Wiper Seal Mounting System, Pneumatic Cylinder: Assy Cylinder Mounting Bracket Assy, Sub-Assy/Weldment Pivot Pin, FM Roll Pin Hex Head Cap Screw Hex Head Cap Screw Nut with Nylok SAE Flat Washer SAE Flat Washer Socket Head Shoulder Screw Flex Lock Hex Nut Pneumatic Fittings Kit (With Disconnect Couplings) Pipe Nipple 90 Elbow Adapter Nipple Male Half Quick Disconnect Coupling QTY. 1 1 4 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 2 1 1 6 1 1 1 1 1 2 1 1 1 4 2 2 3 1 2 2 2 2

18

MODEL G TUBING SPIDER ASSEMBLY (WITHOUT SLIP ASSY OR SLIP INSERT SET) WITH BUSHING IN LIFT ARM P/N 61037-100 DOMESTIC ITEM NO. 1 1a 1b 2 2a 2b 3 4 4a 4b 4c 4d 5 5a 5b 5c 5d 5e 5f 5g 5h 5i 5j 5k 5l 5m 6 6a 6b 6c 6d 6e 6f 6g 6h 6i 6j 7 7a & b 7c PART NUMBER 61005-100 61005 992550-01-01 61010 61034-100 992550-01-01 61015 61022-100 61013 61020 992445-04 992012-54 61024-100 61014 61016 61017 61018 992012-09 992154-012 992154-210 992154-232 992155-04 992213-06 992224-61 992548-23 992549-01 61025-100 61021-200 61012 992011-98 992005-16 992003-18 992089-09 992155-04 992155-06 992218-16 992501-11 61035-100 992349-004-024 992186-04 DESCRIPTION Bowel, Model G Tubing Spider, Assembly Bowel, Model G Tubing Spider, FM Tension Bushing Lift Arm, Model G Tubing Spider, FM Lift Arm Assembly, Model G Tubing Spider Tension Bushing Gate, Model G Tubing Spider, FM Gate Pin, Model G Tubing Spider, Assembly Gate Pin, For Model G Tubing Spider, FM Bendable Loop, For Model G Tubing Spider Double Loop Coil Chain; #2, Zinc Plated Cotter Pin Pneumatic Cylinder, Model G Tubing Spider, Assy Cylinder Barrel, Pneumatic Cylinder End Cylinder Cap Cylinder Stem Cotter Pin O-Ring O-Ring O-Ring SAE Flat Washer Finished Slotted Hex Nut Button Head Cap Screw Piston and Seal Assembly; Piston Cup Wiper Seal Mounting System, Pneumatic Cylinder: Assy Cylinder Mounting Bracket Assy, Sub-Assy/Weldment Pivot Pin, FM Roll Pin Hex Head Cap Screw Hex Head Cap Screw Nut with Nylok SAE Flat Washer SAE Flat Washer Socket Head Shoulder Screw Flex Lock Hex Nut Pneumatic Fittings Kit (Without Disconnect Couplings) Pipe Nipple 90 Elbow QTY. 1 1 4 1 1 6 1 1 2 2 1 2 1 1 1 1 1 1 1 1 2 1 1 6 1 1 1 1 1 2 1 1 1 4 2 2 3 1 2 2

19

MODEL G TUBING SPIDER ASSEMBLY (WITHOUT SLIP ASSY OR SLIP INSERT SET) WITH BUSHINGS IN LIFT ARM P/N 61037 INTERNATIONAL ITEM NO. 1 1a 1b 2 2a 2b 3 4 4a 4b 4c 4d 5 5a 5b 5c 5d 5e 5f 5g 5h 5i 5j 5k 5l 5m 6 6a 6b 6c 6d 6e 6f 6g 6h 6i 6j 7 7a & b 7c 7d 7e PART NUMBER 61005-100 61005 992550-01-01 61034-100 61034 992550-01-01 61015 61022-100 61013 61020 992445-04 992012-54 61024-100 61014 61016 61017 61018 992012-09 992154-012 992154-210 992154-232 992155-04 992213-06 992224-61 992548-23 992549-01 61025-100 61021-200 61012 992011-98 992005-16 992003-18 992089-09 992155-04 992155-06 992218-16 992501-11 61036-100 992349-004-032 992186-04 992131-S-06-04 992285-MH-6-6 DESCRIPTION Bowel, Model G Tubing Spider, Assembly Bowel, Model G Tubing Spider, FM Tension Bushing Lift Arm Assembly, Model G Tubing Spider Lift Arm, Model G Tubing Spider, FM Tension Bushing Gate, Model G Tubing Spider, FM Gate Pin, Model G Tubing Spider, Assembly Gate Pin, For Model G Tubing Spider, FM Bendable Loop, For Model G Tubing Spider Double Loop Coil Chain; #2, Zinc Plated Cotter Pin Pneumatic Cylinder, Model G Tubing Spider, Assy Cylinder Barrel, Pneumatic Cylinder End Cylinder Cap Cylinder Stem Cotter Pin O-Ring O-Ring O-Ring SAE Flat Washer Finished Slotted Hex Nut Button Head Cap Screw Piston and Seal Assembly; Piston Cup Wiper Seal Mounting System, Pneumatic Cylinder: Assy Cylinder Mounting Bracket Assy, Sub-Assy/Weldment Pivot Pin, FM Roll Pin Hex Head Cap Screw Hex Head Cap Screw Nut with Nylok SAE Flat Washer SAE Flat Washer Socket Head Shoulder Screw Flex Lock Hex Nut Pneumatic Fittings Kit (With Disconnect Couplings) Pipe Nipple 90 Elbow Adapter Nipple Male Half Quick Disconnect Coupling QTY. 1 1 4 1 1 6 1 1 2 2 1 2 1 1 1 1 1 1 1 1 2 1 1 6 1 1 1 1 1 2 1 1 1 4 2 2 3 1 2 2 2 2 20

21

22

23

24

MODEL G TUBING SPIDER SLIP ASSEMBLY 3-1/2 NOMINAL WITHOUT OCM SLIP INSERTS P/N 61003-100 ITEM NO. 8a 8b 8c 8d 8e 8f 8g 8h 8i PART NUMBER 61003 61008 61019 61033 992089-09 992155-04 992155-06 992218-17 992501-11 DESCRIPTION Slip Body Assembly, 3-1/2 Nom, For OCM Inserts Retainer Pin: FM Lift Arm Bolt Torsion Spring Nut with Nylok SAE Flat Washer SAE Flat Washer Socket Head Shoulder Screw Flexlock Hex Nut QTY. 1 set 3 1 2 1 2 2 2 2

25

STANDARD SLIP INSERT SET (3-1/2 NOM.) STANDARD SLIP TEETH FOR OCM MODEL G TUBING SPIDER
1.050 Std. Slip Insert Set P/N 61041-101 ITEM NO. 9a 9b PART NUMBER 61041-01 992012-43 DESCRIPTION 1.050 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin 1.315 Std. Slip Insert Set P/N 61041-102 ITEM NO. 9a 9b PART NUMBER 61041-02 992012-43 DESCRIPTION 1.315 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin 1.660 Std. Slip Insert Set P/N 61041-103 ITEM NO. 9a 9b PART NUMBER 61041-03 992012-43 DESCRIPTION 1.660 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin 1.900 Std. Slip Insert Set P/N 61041-104 ITEM NO. 9a 9b PART NUMBER 61041-04 992012-43 DESCRIPTION 1.900 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin 2.060 Std. Slip Insert Set P/N 61041-105 ITEM NO. 9a 9b PART NUMBER 61041-05 992012-43 DESCRIPTION 2.060 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin 2-3/8 Std. Slip Insert Set P/N 61006-101 ITEM NO. 9a 9b PART NUMBER 61006-01 992012-43 DESCRIPTION 2-3/8 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin 2-7/8 Std. Slip Insert Set P/N 61006-102 ITEM NO. 9a 9b PART NUMBER 61006-02 992012-43 DESCRIPTION 2-7/8 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin 3-1/2 Std. Slip Insert Set P/N 61006-03 ITEM NO. 9a 9b PART NUMBER 61006-03 992012-43 DESCRIPTION 3-1/2 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin QTY. 3 3 26 QTY. 3 3 QTY. 3 3 QTY. 3 3 QTY. 3 3 QTY. 3 3 QTY. 3 3 QTY. 3 3

REVERSIBLE SLIP INSERT SET (3-1/2 NOM.) REVERSIBLE SLIP TEETH FOR OCM MODEL G TUBING SPIDER
1.050 Reversible Slip Insert Set P/N 61043-101 ITEM NO. 9a 9b PART NUMBER 61043-01 992012-43 DESCRIPTION 1.050 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin 1.315 Reversible Slip Insert Set P/N 61043-102 ITEM NO. 9a 9b PART NUMBER 61043-02 992012-43 DESCRIPTION 1.315 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin 1.660 Reversible Slip Insert Set P/N 61043-103 ITEM NO. 9a 9b PART NUMBER 61043-03 992012-43 DESCRIPTION 1.660 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin 1.900 Reversible Slip Insert Set P/N 61043-104 ITEM NO. 9a 9b PART NUMBER 61043-04 992012-43 DESCRIPTION 1.900 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin 2.060 Reversible Slip Insert Set P/N 61043-105 ITEM NO. 9a 9b PART NUMBER 61043-05 992012-43 DESCRIPTION 2.060 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin 2-3/8 Reversible Slip Insert Set P/N 61007-101 ITEM NO. 9a 9b PART NUMBER 61007-01 992012-43 DESCRIPTION 2-3/8 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin 2-7/8 Reversible Slip Insert Set P/N 61007-102 ITEM NO. 9a 9b PART NUMBER 61007-02 992012-43 DESCRIPTION 2-7/8 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin 3-1/2 Reversible Slip Insert Set P/N 61007-03 ITEM NO. 9a 9b PART NUMBER 61007-03 992012-43 DESCRIPTION 3-1/2 Standard OCM Slip Insert (For 3-1/2 Nom.) Cotter Pin QTY. 3 3 27 QTY. 3 3 QTY. 3 3 QTY. 3 3 QTY. 3 3 QTY. 3 3 QTY. 3 3 QTY. 3 3

MODEL G TUBING SPIDER SLIP ASSEMBLY 4-1/2 NOMINAL WITHOUT OCM SLIP INSERTS P/N 61039-100 ITEM NO. 8a 8b 8c 8d 8e 8f 8g 8h 8i PART NUMBER 61039 61048 61019 61044 992089-09 992155-04 992155-06 992218-17 992501-11 DESCRIPTION Slip Body Assembly, 4-1/2 Nom, For OCM Inserts Retainer Pin: FM Lift Arm Bolt Torsion Spring Nut with Nylok SAE Flat Washer SAE Flat Washer Socket Head Shoulder Screw Flexlock Hex Nut QTY. 1 set 3 1 2 1 2 2 2 2

28

STANDARD SLIP INSERT SET (4-1/2 NOM.) STANDARD SLIP TEETH FOR OCM MODEL G TUBING SPIDER
3-1/2 Std. Slip Insert Set P/N 61040-101 ITEM NO. 9a 9b PART NUMBER 61040-01 992012-43 DESCRIPTION 3-1/2 Standard OCM Slip Insert (For 4-1/2 Nom.) Cotter Pin 4 Reversible Slip Insert Set P/N 61040-102 ITEM NO. 9a 9b PART NUMBER 61040-02 992012-43 DESCRIPTION 4 Standard OCM Slip Insert (For 4-1/2 Nom.) Cotter Pin 4-1/2 Reversible Slip Insert Set P/N 61040-103 ITEM NO. 9a 9b PART NUMBER 61040-03 992012-43 DESCRIPTION 4-1/2 Standard OCM Slip Insert (For 4-1/2 Nom.) Cotter Pin QTY. 3 3 QTY. 3 3 QTY. 3 3

REVERSIBLE SLIP INSERT SET (4-1/2 NOM.) REVERSIBLE SLIP TEETH FOR OCM MODEL G TUBING SPIDER
3-1/2 Reversible Slip Insert Set P/N 61042-101 ITEM NO. 9a 9b PART NUMBER 61042-01 992012-43 DESCRIPTION 3-1/2 Standard OCM Slip Insert (For 4-1/2 Nom.) Cotter Pin 4 Reversible Slip Insert Set P/N 61042-102 ITEM NO. 9a 9b PART NUMBER 61042-02 992012-43 DESCRIPTION 4 Standard OCM Slip Insert (For 4-1/2 Nom.) Cotter Pin 4-1/2 Reversible Slip Insert Set P/N 61042-103 ITEM NO. 9a 9b PART NUMBER 61042-03 992012-43 DESCRIPTION 4-1/2 Standard OCM Slip Insert (For 4-1/2 Nom.) Cotter Pin QTY. 3 3 QTY. 3 3 QTY. 3 3

29

30

31

MODEL G TUBING SPIDER BOLT KIT FOR CYLINDER MOUNTING AND LIFT ARM P/N 61030-100 ITEM NO. 6b 6c 6d 6e 6f & 8e 6g 6h & 8g 6i 6j 8c PART NUMBER 61012 992011-98 992005-16 992003-18 992089-09 992155-04 992155-06 992218-16 992501-11 61019 DESCRIPTION Pivot Pin: FM Roll Pin Hex Head Cap Screw Hex Head Cap Screw Nut wit Nylok SAE Flat Washer SAE Flat Washer Socket Head Shoulder Screw Flexlock Hex Nut Lift Arm Bolt QTY. 1 2 1 1 2 4 4 2 3 1

MODEL G TUBING SPIDER BOLT AND SPRING KIT FOR 3-1/2 SLIP ASSEMBLY P/N 61031-100 ITEM NO. 8d 8f 8h 8i PART NUMBER 61033 992155-04 992218-17 992501-11 DESCRIPTION Torsion spring SAE Flat Washer Socket Head Shoulder Screw Flexlock Hex Nut QTY. 2 2 2 2

MODEL G TUBING SPIDER BOLT AND SPRING KIT FOR 4-1/2 SLIP ASSEMBLY P/N 61031-101 ITEM NO. 8d 8f 8h 8i PART NUMBER 61044 992155-04 992218-17 992501-11 DESCRIPTION Torsion spring SAE Flat Washer Socket Head Shoulder Screw Flexlock Hex Nut QTY. 2 2 2 2

MODEL G TUBING SPIDER SEAL SERVICE KIT FOR PNEUMATIC CYLINDER P/N 61032-100 ITEM NO. 5e 5f 5g 5h 5k 5l 5m PART NUMBER 992012-09 992154-012 992154-210 992154-232 992224-61 992548-23 992549-01 DESCRIPTION Cotter Pin O-Ring O-Ring O-Ring Button Head Cap Screw Piston and Seal Assembly Wiper Seal QTY. 1 1 1 2 6 1 1

32

33

MODEL G TUBING SPIDER FOOT OPERATED PNEUMATIC CONTROL SYSTEM SEE ILLUSTRATION ILL-404 ITEM NO. PART NUMBER 65240-100 65200-100 1 2 3 4 5 6 7 8 9 10 10a 10b 10c 10d 10e 65202 992003-07 992089-05 992112-22 992131-S-06-06 992285-MH-6-6 992278 992137-S-08-06 992481-06 992311 992311-05 933100-03 933100-04 933100-05 933100-02 DESCRIPTION Pneumatic Foot Control Valve Assembly with Pressure Regulator (less Hoses) (Ref 1-10) Pneumatic Foot Control Valve Subassembly Less Pressure Regulator and Hoses (Ref 1-9) Cover, Foot Valve Hex Head Cap Screw Nut, Nylok Lt Hex Nipple, Long Adapter, 3/8 x 3/8 Disconnect, Male Valve, Pneumatic Foot Adapter, 1/2" x 3/8 Elbow, 90 Regulator, Pneumatic Assembly (Includes 10a 10e) 2 Gauge, Pneumatic Regulator, Pneumatic Lubricator, Pneumatic Modular, Clamp Kit, Pneumatic Filter, Pneumatic 1 2 2 1 2 3 1 4 5 1 1 1 1 2 1 QTY.

HOSES FOR PNEUMATIC FOOT OPERATION ITEM NO. PART NUMBER 65300 701Q-06-180-02F 992285-FH-6-6 701Q-06-180-01F 992285-FH-6-6 DESCRIPTION Hoses, Pneumatic; For Foot Valve; Set of 3 (Qty 2 of Ref 11 and Qty 1 of Ref 12) With Female Quick Disconnects Hose, Pneumatic; 180 Long with Disconnects On Both Ends (Ref 11a) Disconnect, Female Hose, Pneumatic; 180 Disconnects On One End Disconnect, Female Long with Female Quick QTY. 1 set 2 4 1 1

11 11a 12 12a

Female

Quick

34

35

MODEL G TUBING SPIDER HAND OPERATED PNEUMATIC CONTROL SYSTEM SEE ILLUSTRATION ILL-405 ITEM NO. PART NUMBER 65240-200 65220-100 1 2 3 4 5 6 6a 7 7a 7b 7c 7d 7e 55150-02 992277 992001-04 992089-01 65300-200 65300-101 992285-FH-6-6 992311 992311-05 993100-03 993100-04 993100-05 993100-02 DESCRIPTION Pneumatic Hand Control Valve Assembly with Pressure Regulator (less Hoses) (Ref 1-7) Pneumatic Hand Control Valve Pressure Regulator (Ref 1-6) Subassembly Less 1 1 4 4 1 2 2 1 1 1 1 2 1 QTY.

Mounting Bracket Hand Operated Pneumatic Valve Screw Nut 180 Long Pneumatic Hose 180 Long Pneumatic Hose Assy (With Female Quick Disconnects) (Item 6a) Female Quick Disconnect Regulator, Pneumatic Assembly (Includes 7a 7e) 2 Gauge, Pressure Regulator, Pneumatic Lubricator, Pneumatic Modular, Clamp Kit, Pneumatic Filter, Pneumatic

36

MODEL G TUBING SPIDER 2 YEAR RECOMMENDED SPARE PARTS LIST PART NUMBER 61031-100 61030-100 61024-100 61032-100 61003-100 61034-100 61006-101 61006-102 61006-103 DESCRIPTION Slip Body Repair Kit for 3-1/2 Slip Assembly Bolt Kit Air Attachment Air Cylinder Air Cylinder Kit Slip Body, 3-1/2 G Lift Arm with Bushing Insert Sets, 2-3/8 GFC Insert Sets, 2-7/8 GFC Insert Sets, 3-1/2 GFC QTY. 4 2 2 5 1 2 12 12 6

37